General Information
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PORT
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VESSEL NAME
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VOYAGE NUMBER
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BERTH NO:
STEVEDORE INFORMATION
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STEVEDORE COMPANY
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OPERATION FOR PORT
Pre operation Check list
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DOCUMENTS: Prepare cargo operation related documents (e.g., Stowage plan, Pre load plan and Special instructions, yard plan, Connection summary etc.,) to key staffs
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WORKER'S RELATED CHECKS: Working clothes & shoes as per SOP, No metals/hard plastic exposed, Hand gloves used (Recommended) & Tool box meeting with workers conducted
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SAFE DRIVING ROUTE MARKING: Use safety cones, Barricade tapes and safety signs to mark safe driving route & Block Low height deck area
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TOTAL SCORE FOR PREPERATION
- COMPLIANT
- CORRECTED ON ADVISE
- NEED ATTENTION - DISCUSS IN DETAIL
Operation related Check list
UNLASHING
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1. DONOT Carry lashing belts above bumper <br> level near/in between vehicles<br>2. Clear all lashing belts away from driving route<br>3. Ensure lashings do not fall down to next deck
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On cars stowed on slope way "Head down" – During Unlashing, Leave at least one rear lashing on slope way connected to the vehicle
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Conduct "Trial run" with drivers to identify driving route from vessel to yard
BREAK OUT from stow - Onboard / ashore
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1. Check Port mark and do a round check to identify visible damages if any
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2. Confirm lashings are clear (onboard)
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3. Open door using door handle & Pull seat back and arrange seat cover before entering cargo
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4. Check no. of keys and show it to Breakout Signalman (onboard)
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5. Breakout Signalman (onboard) shall stand A) Close to obstruction side & Lesser than 1 car length to guide driver. B) Keep eye to eye contact and use signaling equipment<br>
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6. Breakout from stow in yard shall be guided yard signalman, Keep eye to eye contact and use signaling equipment<br>
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7. Driver shall wait for Signal man to signal him/her to Break out from stow<br> “NEVER MOVE VEHICLE FROM STOW WITHOUT SUPERVISION”
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8. Arrange 2 or more Signalmen when breaking out A) Long cargoes (more than 9m long) B) Vehicles from Tight stow condition
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9. During breakout from stow - DO NOT turn steering wheel more than 10 deg away from adjacent vehicle / obstruction
TEMPORARY STOW (if applicable)
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1. Identify clear areas for temporary stowage of cars & maintain at least 1meter clear distance between vehicles/obstruction from all sides
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2. After parking at Temporary stow - A) Ensure Hand brake "ON" B) Gear "N" or "P" C) Engine "OFF"
DRIVING onboard/ashore
Safe Distance
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1. On flat surface keep at least 10m distance from cargo ahead
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2. On Slope ways, 1 car at a time
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3. At shore ramp & Jump Slope ways, keep at least 20m between cars
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4. When stopped in convoy, keep at least 5m distance between cars, Keep gear "N" and Hand brake "ON"
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5. While driving in yard, keep at least 20m between vehicles
Safe Speed
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1. On flat surface & on slope ways, Keep speed less than 20km/hr
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2. While turning to enter / Leaving slope ways - Keep speed less than 10km/hr
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3. Low spoiler car (if applicable) shall approach / Leave slope way at speed of less than 5km/hr
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4. While driving in yard, keep speed lesser than Port / Terminal regulation
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5. When approaching parking area - Reduce speed to less than 10km/hr
YARD Operation
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1. Ferry / Taxi car shall Lead the convoy to the cargo storage area
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2. Traffic warden to guide traffic at junctions
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3. Signalmen arranged to guide drivers at parking area
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4. After parking vehicle in yard - Driver shall A) Put gear to "1" or "P" B) Hand brake "ON" C) Close ALL Windows & side mirrors D) Switch "OFF" engine E) Release foot brake F) Open door with EXTRA caution G) Arrange seat cover & Close door using door handle ONLY
Stowing operation onboard
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1. Arrange experienced drivers & Signalmen (Leadman) for stowing operation
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2. DONOT Reverse vehicles ONBOARD without Signalman
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3. Arrange 2 or more Signalmen when stowing vehicles close to obstruction & when stowing Long cargoes (more than 9m long)
- Yes
- No
- N/A
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4. When stowing onboard - Follow minimum clearances as per MOL SOP as per below: <br>CARS - Bumper to Bumper - over 30 cm , Side to Side - over 10cm // In case of wheel Lashing Side to Side -over 20cm Driver side Door to obstruction - over 40cm<br>Around fire hydrant, Ladder access & Key car - over 50cm<br>BUS, TRUCKS, EXCAVATOR & TRACK MACHINERY - Bumper to Bumper - over 50 cm, Side to Side - over 30cm
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4. After stowing cargo onboard - Driver shall A) Put gear to "1" or "P" B) Hand brake "ON" C) Close ALL Windows & side mirrors D) Switch "OFF" engine E) Release foot brake F) Show keys to Signalman G) Open door with EXTRA caution H) Arrange seat cover & Close door using door handle ONLY
H/H Related including Towable cargoes
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OPERATIONS INCLUDE H & H OR TOWING CARGO
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TYPE OF OPERATION
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Check and confirm clear height along driving route inside vessel from ramp entrance to High cargo stowage area onboard
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To prevent nose hit / Roof hit - Arrange additional signalman to check under carriage & overhead clearance and enable safe loading and/or discharging of Long / High cargoes
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When handling tracked units onboard - Arrange sufficient rubber mats / hawsers to prevent damage to ship's deck
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Arrange signal man to assist Forklift / Tug master / Tow truck driver when handling packages onboard / yard.
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Statics placed on trailers / MAFIs with sufficient dunnage and lashed as per MOL standards for safe handling by forklift. Forklift arms covered with protectors & vertical resting area protected with cushioning / rubber mats used to prevent scratch damages to statics when handled
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FORKLIFT driver shall check stability of static cargo before moving. Based on static cargo weight and dimension use correct gear and equipment suitable for handling Static cargoes
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Always USE Double/Triple hawsers (Non-Slip paint decks) and Single hawser (Fish bone or Bima Grip type) on the rampways for loading and discharging of TRACKED units. NEVER Wrap TRACKED units with mooring ropes
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On board excavator with arm/bucket stowed with enough padding and as per MOL excavator guidelines on board
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At Yard - 1) Excavator with arm/bucket placed as per recommended procedure - 90 degrees vertical to the yard surface . Links and teeth protected from wharf area by dunnage & rags . 2) Wheel loader, Dozer, Motor graders with blade / bucket shall be rested on dunnage / rubber mats protected by rags
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After Loading / Discharging H / H cargo where applicable - switch OFF Master Switch and/or isolate negative terminal of battery
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TYPE OF H & H HANDLED
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Always USE Triple hawsers ( Non-Skid Bar and Bima Grip Ramp type - Only Single Hawser ) on the stern ramps for loading and discharging of TRACKED units , NEVER Wrap TRACKED units with mooring ropes
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Follow MOL guidelines when handling NEW/USED H/H units in port
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Check the under carriage & overhead clearance , tides at the time of operation . Use additional steel plates to reduce the angle , advise Shipstaff to reduce angle by ballasting if required. If removal of any protrusion is required from the unit for safe loading or discharging CHECK WITH MOL PORT CAPTAIN FOR YOUR REGION
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After Loading / Discharging H / H cargo where applicable - switch OFF Master Switch and/or isolate negative terminal of battery
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2 Signal man at all times for H & H . Driver to follow lead man signal at all times in the yard and on board vessel
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Deck heights inside the vessel checked and all obstructions noted and discuss with ship's staff regarding any decks with different height on same deck, all obstructions clearly marked with cones etc
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On board excavator with arm/bucket stowed with enough padding and as per MOL excavator guidelines on board . <br>At Yard excavator with arm/bucket placed as per recommended procedure - 90 degrees vertical to the yard surface . Links and teeth protected from wharf area by dunnage & rags
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At Yard , Wheel loader , Dozer , Motor graders with blade / bucket shall be rested on dunnage / rubber mats protected by rags
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Follow MOL guidelines when handling NEW/USED H/H units in port
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Check the under carriage & overhead clearance , tides at the time of operation . Use additional steel plates to reduce the angle , advise Shipstaff to reduce angle by ballasting if required. If removal of any protrusion is required from the unit for safe loading or discharging CHECK WITH MOL PORT CAPTAIN FOR YOUR REGION
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After Loading / Discharging H / H cargo where applicable - switch OFF Master Switch and/or isolate negative terminal of battery
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2 Signal man at all times for H & H . Driver to follow lead man signal at all times in the yard and on board vessel
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Deck heights inside the vessel checked and all obstructions noted and discuss with ship's staff regarding any decks with different height on same deck, all obstructions clearly marked with cones etc
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At Yard , Wheel loader , Dozer , Motor graders with blade / bucket shall be rested on dunnage / rubber mats protected by rags
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After Loading / Discharging H / H cargo where applicable - switch OFF Master Switch and/or isolate negative terminal of battery
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Always USE Triple hawsers ( Non-Skid Bar and Bima Grip Ramp type - Only Single Hawser ) on the stern ramps for loading and discharging of TRACKED units , NEVER Wrap TRACKED units with mooring ropes
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Follow MOL guidelines when handling NEW/USED H/H units in port
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Check the under carriage & overhead clearance , tides at the time of operation . Use additional steel plates to reduce the angle , advise Shipstaff to reduce angle by ballasting if required. If removal of any protrusion is required from the unit for safe loading or discharging CHECK WITH MOL PORT CAPTAIN FOR YOUR REGION
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After Loading / Discharging H / H cargo where applicable - switch OFF Master Switch and/or isolate negative terminal of battery
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2 Signal man at all times for H & H . Driver to follow lead man signal at all times in the yard and on board vessel
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Deck heights inside the vessel checked and all obstructions noted and discuss with ship's staff regarding any decks with different height on same deck, all obstructions clearly marked with cones etc
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On board excavator with arm/bucket stowed with enough padding and as per MOL excavator guidelines on board . <br>At Yard excavator with arm/bucket placed as per recommended procedure - 90 degrees vertical to the yard surface . Links and teeth protected from wharf area by dunnage & rags
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At Yard , Wheel loader , Dozer , Motor graders with blade / bucket shall be rested on dunnage / rubber mats protected by rags
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Deck heights inside the vessel checked and all obstructions noted and discuss with ship's staff regarding any decks with different height on same deck, all obstructions clearly marked with cones etc., 2 Signal man at all times for H & H . Driver to follow lead man signal at all times in the yard and on board vessel
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Check the under carriage & overhead clearance , tides at the time of operation . Use additional steel plates to reduce the angle, advise Ship staff to reduce angle by ballasting if required. If removal of any protrusion is required from the unit for safe loading or discharging CHECK WITH MOL PORT CAPTAIN FOR YOUR REGION
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Towing operations under continuous supervision and monitoring with adequate SAFETY MEASURES. For trailers ensure trailer legs fully retracted before moving off from yard/vessel
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FORKLIFT / TUGMASTER driver follow all Safety measures and understand cargo dimensions prior handling Correct gear and equipment identified for handling Static , High and heavy cargoes
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Statics placed on trailers / MAFIS lashed as per MOL standards and sufficient dunnage placed for safe handling by forklift Forklift arms covered with protectors & vertical resting area protected with cushioning / rubber mats used to prevent scratch damages to statics handled. Provide signal man to assist Forklift / Tug master driver when handling packages onboard / yard.
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POINTS FOR H & H OPERATIONS
- NA - NO H & H OPERATIONS
- COMPLIANT
- CORRECTED ON ADVISE
- NEED ATTENTION - DISCUSS IN DETAILS
LASHING RELATED
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TYPE OF OPERATION
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LIGHT UNITS , H & H or BOTH
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1) Always arrange lashing belts immediately upon loading of row - horizontal in straight line - parallel to front bumper 2) Ensure no lashing material directly come in contact with unit or package, use strops, rags, felt pads as required
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1) When working between the cargoes - Do not Lift the lashing materials above bumper level 2) Do not lean or touch any unit during lashing/unlashing
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Slopeway Loading<br>HEAD UP STOW - 2 Wheel chock under rear wheels<br>HEAD DOWN STOW - No wheel chocks
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Confirm lashing materials and number of lashing materials used as per MOL Lashing guidelines
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On H/H cargoes - Ensure all movable parts like turn tables, buckets of excavators lashed as per MOL Lashing Guidelines
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For Laden MAFIs - Confirm 1/3rd of Lashings are taken from cargo to vessel deck
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1) When working between the vehicles - Do not Lift the lashing materials above bumper level 2) Do not lean or touch any unit during lashing/unlashing
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After unlashing ensure all lashings cleared and cross checked by supervisor . No risk of lashings falling to below decks
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Slopeway discharging<br>HEAD UP STOW - Do not unlash front lashings & remove chock without leadman advise<br>HEAD DOWN STOW - Do not unlash rear lashings without leadman advise.
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Slopeway Loading<br>HEAD UP STOW - 2 Wheel chock under rear wheels<br>HEAD DOWN STOW - No wheel chocks
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1) Always arrange lashing belts immediately upon loading of row - horizontal in straight line - parallel to front bumper - clear of lashing holes 2) Ensure no lashing material directly come in contact with unit or package , use strops , rags , felt pads as required
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1) When working between the cargoes - Do not Lift the lashing materials above bumper level 2) Do not lean or touch any unit during lashing/unlashing
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1) After unlashing ensure all lashings cleared and cross checked by supervisor. <br>2) Ensure no lashing material directly come in contact with unit or package , use strops , rags , felt pads as required
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1) Confirm lashing material and number of lashing material used as per MOL Lashing guidelines. 2) Ensure all movable parts like turn tables , buckets of excavators lashed as per MOL Lashing Guidelines & follow Maker specific lashing guidelines for KOMATSU, KOBELCO etc.,
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For Laden MAFIs confirm Lashing carried out as per STUFFING plan sent by Planner (Loading) , For transshipment cargo - recheck Lashings as per Lashing guidelines
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LIGHT UNITS , H & H or BOTH
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1) When working between the cargoes - Do not Lift the lashing materials above bumper level 2) Do not lean or touch any unit during lashing/unlashing
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Slopeway Loading<br>HEAD UP STOW - 2 Wheel chock under rear wheels<br>HEAD DOWN STOW - No wheel chocks
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1) Always arrange lashing belts immediately upon loading of row - horizontal in straight line - parallel to front bumper - clear of lashing holes 2) Ensure no lashing material directly come in contact with unit or package , use strops , rags , felt pads as required
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1) Confirm lashing material and number of lashing material used as per MOL Lashing guidelines. 2) Ensure all movable parts like turn tables , buckets of excavators lashed as per MOL Lashing Guidelines & follow Maker specific lashing guidelines for KOMATSU, KOBELCO etc.,
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For Laden MAFIs confirm Lashing carried out as per STUFFING plan sent by Planner (Loading) , For transshipment cargo - recheck Lashings as per Lashing guidelines
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1) When working between the vehicles - Do not Lift the lashing materials above bumper level 2) Do not lean or touch any unit during lashing/unlashing
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Slopeway Loading<br>HEAD UP STOW - 2 Wheel chock under rear wheels<br>HEAD DOWN STOW - No wheel chocks
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1) Always arrange lashing belts immediately upon loading of row - horizontal in straight line - parallel to front bumper - clear of lashing holes 2) Ensure no lashing material directly come in contact with unit or package , use strops , rags , felt pads as required
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1) When working between cargoes - Do not Lift the lashing materials above bumper level 2) Do not lean or touch any unit during lashing/unlashing
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Ensure no lashing material directly come in contact with unit or package , use strops , rags , felt pads as required
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1) Confirm lashing material and number of lashing material used as per MOL Lashing guidelines. 2) Ensure all movable parts like turn tables , buckets of excavators lashed as per MOL Lashing Guidelines & follow Maker specific lashing guidelines for KOMATSU, KOBELCO etc.,
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For Laden MAFIs confirm Lashing carried out as per STUFFING plan sent by Planner (Loading) , For transshipment cargo - recheck Lashings as per Lashing guidelines
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LIGHT UNITS , H & H or BOTH
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1) When working between cargoes - Do not Lift the lashing materials above bumper level 2) Do not lean or touch any unit during lashing/unlashing
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After unlashing ensure all lashings cleared and cross checked by supervisor . No risk of lashings falling to below decks
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Slopeway discharging<br>HEAD UP STOW - Do not unlash front lashings & remove chock without leadman advise<br>HEAD DOWN STOW - Do not unlash rear lashings without leadman advise.
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Check and confirm NO lashing materials made direct contact with unit or package.
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1) When working between the vehicles - Do not Lift the lashing materials above bumper level 2) Do not lean or touch any unit during lashing/unlashing
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Check and confirm NO lashing materials made direct contact with unit or package.
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After unlashing ensure all lashings cleared and cross checked by supervisor . No risk of lashings falling to below decks
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Slopeway discharging<br>HEAD UP STOW - Do not unlash front lashings & remove chock without leadman advise<br>HEAD DOWN STOW - Do not unlash rear lashings without leadman advise.
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1) When working between cargoes - Do not Lift the lashing materials above bumper level 2) Do not lean or touch any unit during lashing/unlashing
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After unlashing ensure all lashings cleared and cross checked by supervisor.
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Check and confirm NO lashing materials made direct contact with unit or package.
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POINTS FOR LASHING
- COMPLIANT
- CORRECTED ON ADVISE
- NEED ATTENTION - DISCUSS IN DETAIL
TALLY RELATED
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TYPE OF OPERATION
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1) Before Loading - Stowage location of all units and static packages are identified in yard and physically checked. 2) After Loading - Tally checks are done for both units and static packages loaded onboard and cross check with yard stowage plan to confirm all units are loaded as planned.
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1)Before discharging - To prevent short landing / Overlanding - Location of all units and statics onboard to be discharged are physically checked and identified. 2) After discharging - Tally check done in yard for both units and static packages discharged from a particular vessel. Result is cross checked with tally done on board.
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1) Before Loading - Stowage location of all units and static packages are identified in yard and physically checked. 2) After Loading - Tally checks are done for both units and static packages loaded onboard and cross check with yard stowage plan to confirm all units are loaded as planned.
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After Loading of cargoes - Vin Tally sheet marked for all units loaded on board are prepared & updated stowage plan given to the Ship staff
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Confirm all cargo loaded as per cargo manifest and seperation done on board as per POD
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DO not place any STICKERs on DECAL of H/H cargoes and static packages
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1) Before discharging - To prevent short landing / Overlanding - Location of all units and statics onboard to be discharged are physically checked and identified. 2) After discharging - Tally check done in yard for both units and static packages discharged from a particular vessel. Result is cross checked with tally done on board.
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DO not place any STICKERs on DECAL of H/H cargoes and static packages
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POINTS FOR TALLY & CHECKER TEAM
- COMPLIANT
- CORRECTED ON ADVISE
- NEED ATTENTION - DISCUSS IN DETAIL
PHOTO REPORT
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TOOL BOX MEETING PHOTOS
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CONES ARRANGED , DRIVING ROUTE MARKED , LOW HEIGHT DECKS & ROOF HIT PRECAUTIONS
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CAR OPERATION PHOTOS - LOADING - INSIDE VESSEL
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CAR OPERATION PHOTOS - DISCHARGING - INSIDE VESSEL
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YARD
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H & H OPERATION (TRUCKS, TRACK & OTHER MACHINERY) PHOTOS
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STATIC HANDLING PHOTOS
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LADEN MAFI HANDLING PHOTOS
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SPECIAL EQUIPMENT LIKE TRAIN COACHES , HELICOPTERS ETC
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TRAILER AND TOWABLE CARGO HANDLING PHOTOS
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NON COMPLIANCE PHOTOS FOR OPERATIONS
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UNITS WHICH NEED ATTENTION OR FEEDBACK TO BE GIVEN TO OTHER PORTS
FINAL COMMENTS & REMARKS ON OPERATION
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COMMENTS ON OPERATION
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REPORT DONE BY
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DATE