Pilot MSW

• Line/Area

• Conducted on

  Date

• Conducted by

• Is the supervisor present on the floor?

  Yes

  No

  N/A

• The area is free of excess waste with no evidence of yield losses

  Yes

  No

  N/A

Safety

• Employees are wearing required PPE (safety glasses wrap-around or side shields)

  Yes

  No

  N/A

• Pre-op check sheets completed for mules in use or in production rooms

  Yes

  No

  N/A

• Do operators have LO/TO lock readily available (ie slicer, line tech, maintenance, grinder, mixer, glue operator, etc)

  Yes

  No

  N/A

• Operators are using two points of control to clear jams and safety one-point lesson posted and legible

  Yes

  No

  N/A

• Select one piece of equipment - are the lockout devices labeled and color coded to match the procedure in the gray box

  Yes

  No

  N/A

5S/Housekeeping

• Everything has a place - There is no stuff on stuff, all items have a designated location, non-production areas are clean and orderly

  Yes

  No

  N/A

• Equipment and areas are clean - no visible build-up or residue on equipment, areas appear clean and organized, trash is properly disposed of

  Yes

  No

  N/A

• No product on the floor - packages are not on the floor at any time, employees are reacting to an event that caused packages to contact the floor, no large pieces of meat or accumulation of product on the floor, spillage is addressed immediately

  Yes

  No

  N/A

• Temporary repairs - tape/stickers/labels are not used for temporary repairs, temporary repairs are marked with a date and a correction plan is documented

  Yes

  No

  N/A

Standard Work

• Visual boards are current with corrective actions where applicable

  Yes

  No

  N/A

• Home settings are reviewed and documented per shift and are posted at visual board

  Yes

  No

  N/A

• Standard work/MSW documents are reviewed and documented per shift and posted at visual board

  Yes

  No

  N/A

Food Safety/Quality

• Employees are following proper GMPs

  Yes

  No

  N/A

• There is no condensation or leaks above or adjacent to exposed product

  Yes

  No

  N/A

• There are no sources of potential extraneous above or adjacent to product or on product contact surfaces (ie metal, poly/plastic, grease, flaking paint/rust, loose caulk, etc)

  Yes

  No

  N/A

• Raw: SAP tickets & product labels remain on vats/combos until immediately prior to use (not being pulled ahead of time)

  Yes

  No

  N/A

• RTE: Rework is being sorted/inspected before being added to a vat

  Yes

  No

  N/A

• RTE: Only labels for the current product being run staged at/on the line and no more than the standard number of rolls/boxes are in the production room

  Yes

  No

  N/A

• Enter any additional observations or comments

• Add any additional photos as needed

  Media