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Plant Audit MHQ Engineering
Plant Audit MHQ Engineering
Mark Hand

Plant Audit MHQ Engineering

MHQ Engineering LTD

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Free Plant Audit MHQ Engineering Checklist

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Plant Audit

  • Prepared By

  • Client

  • Site Conducted

  • Site Location

  • Document No

  • Conducted on

Aggregate Bins

  • Check lining

  • What is the severity of the risk?

  • Check Liners

  • What is the severity of the risk?

  • Check Bin Gates

  • What is the severity of the risk?

  • Check pneumatic rams

  • What is the severity of the risk?

  • Check guards

  • What is the severity of the risk?

  • Check stricter

  • What is the severity of the risk?

  • Check bin walls

  • What is the severity of the risk?

Aggregate Weigh Hopper / Weigh Conveyor

  • Check lining

  • What is the severity of the risk?

  • Check safety guards

  • What is the severity of the risk?

  • Check all head and tail drum bearings

  • What is the severity of the risk?

  • Check all rollers

  • What is the severity of the risk?

  • Check return rollers

  • What is the severity of the risk?

  • Check skirt rubbers

  • What is the severity of the risk?

  • Check all load cells

  • What is the severity of the risk?

  • Any movement in the load cells

  • What is the severity of the risk?

  • Check gear box for leaks

  • What is the severity of the risk?

  • Check gates

  • What is the severity of the risk?

  • Check rams

  • What is the severity of the risk?

  • Check belt condition

  • What is the severity of the risk?

  • Check scraper condition

  • What is the severity of the risk?

Radial Conveyor

  • Check skirt rubbers

  • What is the severity of the risk?

  • Inspect safety guards

  • What is the severity of the risk?

  • Check gear box for oil leaks

  • What is the severity of the risk?

  • Inspect grease lines & autogreasers

  • What is the severity of the risk?

  • Check head and tail drum bearings

  • What is the severity of the risk?

  • Check snub drums

  • What is the severity of the risk?

  • Check rollers

  • What is the severity of the risk?

  • Check return rollers

  • What is the severity of the risk?

  • Check dead box for wear

  • What is the severity of the risk?

  • Check all emergency stops

  • What is the severity of the risk?

  • Check belt scraper

  • What is the severity of the risk?

  • Check radial rail/rollers

  • What is the severity of the risk?

  • Check conveyor belt condition

  • What is the severity of the risk?

  • Check drive belts

  • What is the severity of the risk?

Plant / Batch Conveyor

  • Check skirt rubbers

  • What is the severity of the risk?

  • Inspect safety guards

  • What is the severity of the risk?

  • Check gear box for oil leaks

  • What is the severity of the risk?

  • Inspect grease lines & autogreasers

  • What is the severity of the risk?

  • Check head and tail drum bearings

  • What is the severity of the risk?

  • Check snub drums

  • What is the severity of the risk?

  • Check rollers

  • What is the severity of the risk?

  • Check return rollers

  • What is the severity of the risk?

  • Check dead box for wear

  • What is the severity of the risk?

  • Check all emergency stops

  • What is the severity of the risk?

  • Check belt scraper

  • What is the severity of the risk?

  • Check conveyor belt condition

  • What is the severity of the risk?

  • Check drive belts

  • What is the severity of the risk?

  • Check motor condition

  • What is the severity of the risk?

  • Check tensioners' condition

  • What is the severity of the risk?

  • Check torsion bar

  • What is the severity of the risk?

  • Check discharge cone

  • What is the severity of the risk?

Mixer

  • Check paddle

  • What is the severity of the risk?

  • Check inner and outer linings

  • What is the severity of the risk?

  • Check floor plates

  • What is the severity of the risk?

  • Check gate seals

  • What is the severity of the risk?

  • Check discharge cone

  • What is the severity of the risk?

  • Check cement inlet

  • What is the severity of the risk?

  • Check water inlet

  • What is the severity of the risk?

  • Check drop arms

  • What is the severity of the risk?

  • Check dust outlet

  • What is the severity of the risk?

  • Check aggregate inlet

  • What is the severity of the risk?

  • Check mixer lids

  • What is the severity of the risk?

  • Check interlock system

  • What is the severity of the risk?

  • Check mixer gearbox for any leaks

  • What is the severity of the risk?

  • Check external power pack for oil leaks

  • What is the severity of the risk?

Holding Hopper into Mixer

  • Check liners

  • What is the severity of the risk?

  • Check feed gates into mixer

  • What is the severity of the risk?

  • Check ram and switches

  • What is the severity of the risk?

  • Check bearings

  • What is the severity of the risk?

  • Check outer rubber

  • What is the severity of the risk?

Cement Weigh Hopper

  • Check shock inlet and outlet

  • What is the severity of the risk?

  • Check and clean load cells

  • What is the severity of the risk?

  • Check operation of valve

  • What is the severity of the risk?

  • Check breather

  • What is the severity of the risk?

  • Check that filter box is working

  • What is the severity of the risk?

  • Report any spillage

  • What is the severity of the risk?

Water Weigh Hopper / Metred Water

  • Check all tanks for spillage

  • What is the severity of the risk?

  • Check pipework for leaks

  • What is the severity of the risk?

  • Check load cells

  • What is the severity of the risk?

  • Check water flush is working

  • What is the severity of the risk?

  • Check pinch valves are working

  • What is the severity of the risk?

  • Check holding tank for cracks or signs of decay

  • What is the severity of the risk?

Dust Extractor

  • Check breather pipe

  • What is the severity of the risk?

  • What condition are the filters in?

  • What is the severity of the risk?

  • Check all PRVs

  • What is the severity of the risk?

Compressor

  • Check for oil leaks

  • What is the severity of the risk?

  • Are there any air leaks on or around the plant?

  • What is the severity of the risk?

  • Are the receivers holding water?

  • What is the severity of the risk?

  • Confirm pressures are correct

  • What is the severity of the risk?

  • Check filters

  • What is the severity of the risk?

  • Check aeration

  • What is the severity of the risk?

  • Check all PRVs

  • What is the severity of the risk?

Silos

  • Check high level indicator

  • What is the severity of the risk?

  • Check shut-off valves

  • What is the severity of the risk?

  • Check pressure relief valves

  • What is the severity of the risk?

  • Check oil levels in gear boxes

  • What is the severity of the risk?

  • Check lab seals

  • What is the severity of the risk?

  • Check silo screws/gearbox-motor

  • What is the severity of the risk?

  • Check butterfly gates on bottom of silos

  • What is the severity of the risk?

  • Check ground wear tankers discharge and all signs in place

  • What is the severity of the risk?

  • Check bells on pipework

  • What is the severity of the risk?

  • Check silo pressure sensor

  • What is the severity of the risk?

  • Check valves for leaks

  • What is the severity of the risk?

  • Check delivery pipes

  • What is the severity of the risk?

  • Check silo roof condition

  • What is the severity of the risk?

  • Check filters

  • What is the severity of the risk?

  • Check silo aeration

  • What is the severity of the risk?

  • Report any spillage

  • What is the severity of the risk?

  • Check general silo condition

  • What is the severity of the risk?

Water Tanks

  • Check feed-in

  • What is the severity of the risk?

  • Check outlets and feed-into pump

  • What is the severity of the risk?

  • Check feed from pump to plant - when was flow meter last tested?

  • What is the severity of the risk?

Ground Hopper

  • Check liners

  • What is the severity of the risk?

  • Check safety grid

  • What is the severity of the risk?

  • Check structure

  • What is the severity of the risk?

  • Check vibrator & backing-plate

  • What is the severity of the risk?

Admixture System

  • Check weigh vessel load cell

  • What is the severity of the risk?

  • Check valves

  • What is the severity of the risk?

  • Check for leaks

  • What is the severity of the risk?

  • Check signage

  • What is the severity of the risk?

  • Check pumps

  • What is the severity of the risk?

  • Check metres

  • What is the severity of the risk?

Safety On & Around The Site

  • Access to clean out discharge cone

  • What is the severity of the risk?

  • Access to admixture pumps

  • What is the severity of the risk?

  • Access to weight floor

  • What is the severity of the risk?

  • Access to clean out aggregate belt

  • What is the severity of the risk?

  • Access to silos

  • What is the severity of the risk?

  • Access to store room

  • What is the severity of the risk?

  • Ramp to storage bins

  • What is the severity of the risk?

  • Access into mixer

  • What is the severity of the risk?

  • Access to batch hut

  • What is the severity of the risk?

Plant Audit Inspection Notes

  • General Notes

Plant Audit MHQ Engineering
Mark Hand

Plant Audit MHQ Engineering

MHQ Engineering LTD

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