iAuditor Mobile App Preview

Plant Risk Assessment

Plant Information

Plant Item

Plant Identification Details (Model/ Make/ Serial)

Plant Owner Name

Plant task description

Is the plant designed to perform the task?

Is the plant in good working condition and free of weeds and mud?

References

Risk Matrix Reference

Risk_Matrix.png

Hierarchy of Controls Reference

OSH toolkit noise - hierachy of controls.jpg
Explosion/Fire

Can anyone be injured by an explosion of gas, vapours, liquids, dusts or other substances, triggered by plant operation?

Hazard

Activity

Description of hazards identified

Photo of hazard (optional)

Persons at risk

Initial risk rating

Initial consequence

Initial likelihood

Initial risk rating

Residual risk rating

Residual consequence

Residual likelihood

Residual risk rating

Controls
Select control measures

Enter other control measures

Enter description of control measures

Suffocation

Can anyone be suffocated due to lack of oxygen or atmospheric contamination?

Hazard

Activity

Description of hazards identified

Photo of hazard (optional)

Persons at risk

Initial risk rating

Initial consequence

Initial likelihood

Initial risk rating

Residual risk rating

Residual consequence

Residual likelihood

Residual risk rating

Controls
Select control measures

Enter other control measures

Enter description of control measures

Pressurized Content

Can anyone be injured by fluids or gases under high pressure due to plant failure or misuse?

Hazard

Activity

Description of hazards identified

Photo of hazard (optional)

Persons at risk

Initial risk rating

Initial consequence

Initial likelihood

Initial risk rating

Residual risk rating

Residual consequence

Residual likelihood

Residual risk rating

Controls
Select control measures

Enter other control measures

Enter description of control measures

Electricity Contact

Can anyone be injured by electrical shock or burnt due to damaged or poorly maintained leads, switches or equipment?

Hazard

Activity

Description of hazards identified

Photo of hazard (optional)

Persons at risk

Initial risk rating

Initial consequence

Initial likelihood

Initial risk rating

Residual risk rating

Residual consequence

Residual likelihood

Residual risk rating

Controls
Select control measures

Enter other control measures

Enter description of control measures

Cutting

Can anyone be cut, stabbed or punctured by coming in contact with moving plant or parts?

Hazard

Activity

Description of hazards identified

Photo of hazard (optional)

Persons at risk

Initial risk rating

Initial consequence

Initial likelihood

Initial risk rating

Residual risk rating

Residual consequence

Residual likelihood

Residual risk rating

Controls
Select control measures

Enter other control measures

Enter description of control measures

Crushing

Can anyone be crushed due to falling, uncontrolled or unexpected movement of plant or its load?

Hazard

Activity

Description of hazards identified

Photo of hazard (optional)

Persons at risk

Initial risk rating

Initial consequence

Initial likelihood

Initial risk rating

Controls
Select control measures

Enter other control measures

Enter description of control measures

Residual risk rating

Residual consequence

Residual likelihood

Residual risk rating

Entanglement

Can anyone’s hair, clothing, gloves, necktie, jewellery, rags and other materials become entangled with moving parts of plant, or materials in motion?

Hazard

Activity

Description of hazards identified

Photo of hazard (optional)

Persons at risk

Controls
Select control measures

Enter other control measures

Enter description of control measures

Initial risk rating

Initial consequence

Initial likelihood

Initial risk rating

Residual risk rating

Residual consequence

Residual likelihood

Residual risk rating

Slips, Trips, Falls

Can anyone slip, trip, or fall due to:
• uneven, slippery, or steep surfaces,
• obstacles or poor housekeeping
• ladders, stairs, platforms, or lack of guardrails

Hazard

Activity

Description of hazards identified

Photo of hazard (optional)

Persons at risk

Initial risk rating

Initial consequence

Initial likelihood

Initial risk rating

Residual risk rating

Residual consequence

Residual likelihood

Residual risk rating

Controls
Select control measures

Enter other control measures

Enter description of control measures

Ergonomics

Can anyone be injured due to poorly designed work area, repetitive body movement, poor light placing, or other ergonomic issues?

Hazard

Activity

Description of hazards identified

Photo of hazard (optional)

Persons at risk

Initial risk rating

Initial consequence

Initial likelihood

Initial risk rating

Residual risk rating

Residual consequence

Residual likelihood

Residual risk rating

Controls
Select control measures

Enter other control measures

Enter description of control measures

Radiation

Can anyone in the plant's vicinity suffer injury or illness due to exposure to radiation in the form of infra-red, ultra violet light, or microwaves?

Hazard

Activity

Description of hazards identified

Photo of hazard (optional)

Persons at risk

Initial risk rating

Initial consequence

Initial likelihood

Initial risk rating

Residual risk rating

Residual consequence

Residual likelihood

Residual risk rating

Controls
Select control measures

Enter other control measures

Enter description of control measures

Noise

Can anyone in the plant's vicinity suffer injury or illness due to exposure to noise?

Hazard

Activity

Description of hazards identified

Photo of hazard (optional)

Persons at risk

Initial risk rating

Initial consequence

Initial likelihood

Initial risk rating

Residual risk rating

Residual consequence

Residual likelihood

Residual risk rating

Controls
Select control measures

Enter other control measures

Enter description of control measures

Vibration

Can anyone in the plant's vicinity suffer injury or ill-health due to exposure to vibration?

Hazard

Activity

Description of hazards identified

Photo of hazard (optional)

Persons at risk

Initial risk rating

Initial consequence

Initial likelihood

Initial risk rating

Residual risk rating

Residual consequence

Residual likelihood

Residual risk rating

Controls
Select control measures

Enter other control measures

Enter description of control measures

Temperature/Moisture

Can anyone be injured or suffer ill-health due to exposure to:
• high or low temperatures
• objects of high or low temperatures
• moisture

Hazard

Activity

Description of hazards identified

Photo of hazard (optional)

Persons at risk

Initial risk rating

Initial consequence

Initial likelihood

Initial risk rating

Residual risk rating

Residual consequence

Residual likelihood

Residual risk rating

Controls
Select control measures

Enter other control measures

Enter description of control measures

Other Risks

Other risks that can cause injury or ill-health?

Hazard

Activity

Description of hazards identified

Photo of hazard (optional)

Persons at risk

Initial risk rating

Initial consequence

Initial likelihood

Initial risk rating

Residual risk rating

Residual consequence

Residual likelihood

Residual risk rating

Controls
Select control measures

Enter other control measures

Enter description of control measures

Completion

Recommendations

Name and Signature

Plant Risk Assessment Template Checklist

Created by: SafetyCulture Staff | Industry: General | Downloads: 91

A plant risk assessment template is a tool used by inspectors and health safety officers to identify risks and determine control measures to be implemented in a plant. Inspectors can use this template to take photos of hazards, provide risk ratings, and recommend control measures. iAuditor templates can be edited to suit the needs of your business.

Signup for a free iAuditor account to download and edit this checklist. It will be added to your free account and you will be able to conduct inspections from your mobile device.

Download and edit this free checklist

Browse for other checklists


iauditor logo

The World's #1 Cloud-Based Inspection Software and App

chevron logo
coles logo
emirates logo
overground logo
tesla logo
toyota logo

Plant Risk Assessment

Plant Information

Plant Item

Plant Identification Details (Model/ Make/ Serial)

Plant Owner Name

Plant task description

Is the plant designed to perform the task?

Is the plant in good working condition and free of weeds and mud?

References

Risk Matrix Reference

Risk_Matrix.png

Hierarchy of Controls Reference

OSH toolkit noise - hierachy of controls.jpg
Explosion/Fire

Can anyone be injured by an explosion of gas, vapours, liquids, dusts or other substances, triggered by plant operation?

Hazard

Activity

Description of hazards identified

Photo of hazard (optional)

Persons at risk

Initial risk rating

Initial consequence

Initial likelihood

Initial risk rating

Residual risk rating

Residual consequence

Residual likelihood

Residual risk rating

Controls
Select control measures

Enter other control measures

Enter description of control measures

Suffocation

Can anyone be suffocated due to lack of oxygen or atmospheric contamination?

Hazard

Activity

Description of hazards identified

Photo of hazard (optional)

Persons at risk

Initial risk rating

Initial consequence

Initial likelihood

Initial risk rating

Residual risk rating

Residual consequence

Residual likelihood

Residual risk rating

Controls
Select control measures

Enter other control measures

Enter description of control measures

Pressurized Content

Can anyone be injured by fluids or gases under high pressure due to plant failure or misuse?

Hazard

Activity

Description of hazards identified

Photo of hazard (optional)

Persons at risk

Initial risk rating

Initial consequence

Initial likelihood

Initial risk rating

Residual risk rating

Residual consequence

Residual likelihood

Residual risk rating

Controls
Select control measures

Enter other control measures

Enter description of control measures

Electricity Contact

Can anyone be injured by electrical shock or burnt due to damaged or poorly maintained leads, switches or equipment?

Hazard

Activity

Description of hazards identified

Photo of hazard (optional)

Persons at risk

Initial risk rating

Initial consequence

Initial likelihood

Initial risk rating

Residual risk rating

Residual consequence

Residual likelihood

Residual risk rating

Controls
Select control measures

Enter other control measures

Enter description of control measures

Cutting

Can anyone be cut, stabbed or punctured by coming in contact with moving plant or parts?

Hazard

Activity

Description of hazards identified

Photo of hazard (optional)

Persons at risk

Initial risk rating

Initial consequence

Initial likelihood

Initial risk rating

Residual risk rating

Residual consequence

Residual likelihood

Residual risk rating

Controls
Select control measures

Enter other control measures

Enter description of control measures

Crushing

Can anyone be crushed due to falling, uncontrolled or unexpected movement of plant or its load?

Hazard

Activity

Description of hazards identified

Photo of hazard (optional)

Persons at risk

Initial risk rating

Initial consequence

Initial likelihood

Initial risk rating

Controls
Select control measures

Enter other control measures

Enter description of control measures

Residual risk rating

Residual consequence

Residual likelihood

Residual risk rating

Entanglement

Can anyone’s hair, clothing, gloves, necktie, jewellery, rags and other materials become entangled with moving parts of plant, or materials in motion?

Hazard

Activity

Description of hazards identified

Photo of hazard (optional)

Persons at risk

Controls
Select control measures

Enter other control measures

Enter description of control measures

Initial risk rating

Initial consequence

Initial likelihood

Initial risk rating

Residual risk rating

Residual consequence

Residual likelihood

Residual risk rating

Slips, Trips, Falls

Can anyone slip, trip, or fall due to:
• uneven, slippery, or steep surfaces,
• obstacles or poor housekeeping
• ladders, stairs, platforms, or lack of guardrails

Hazard

Activity

Description of hazards identified

Photo of hazard (optional)

Persons at risk

Initial risk rating

Initial consequence

Initial likelihood

Initial risk rating

Residual risk rating

Residual consequence

Residual likelihood

Residual risk rating

Controls
Select control measures

Enter other control measures

Enter description of control measures

Ergonomics

Can anyone be injured due to poorly designed work area, repetitive body movement, poor light placing, or other ergonomic issues?

Hazard

Activity

Description of hazards identified

Photo of hazard (optional)

Persons at risk

Initial risk rating

Initial consequence

Initial likelihood

Initial risk rating

Residual risk rating

Residual consequence

Residual likelihood

Residual risk rating

Controls
Select control measures

Enter other control measures

Enter description of control measures

Radiation

Can anyone in the plant's vicinity suffer injury or illness due to exposure to radiation in the form of infra-red, ultra violet light, or microwaves?

Hazard

Activity

Description of hazards identified

Photo of hazard (optional)

Persons at risk

Initial risk rating

Initial consequence

Initial likelihood

Initial risk rating

Residual risk rating

Residual consequence

Residual likelihood

Residual risk rating

Controls
Select control measures

Enter other control measures

Enter description of control measures

Noise

Can anyone in the plant's vicinity suffer injury or illness due to exposure to noise?

Hazard

Activity

Description of hazards identified

Photo of hazard (optional)

Persons at risk

Initial risk rating

Initial consequence

Initial likelihood

Initial risk rating

Residual risk rating

Residual consequence

Residual likelihood

Residual risk rating

Controls
Select control measures

Enter other control measures

Enter description of control measures

Vibration

Can anyone in the plant's vicinity suffer injury or ill-health due to exposure to vibration?

Hazard

Activity

Description of hazards identified

Photo of hazard (optional)

Persons at risk

Initial risk rating

Initial consequence

Initial likelihood

Initial risk rating

Residual risk rating

Residual consequence

Residual likelihood

Residual risk rating

Controls
Select control measures

Enter other control measures

Enter description of control measures

Temperature/Moisture

Can anyone be injured or suffer ill-health due to exposure to:
• high or low temperatures
• objects of high or low temperatures
• moisture

Hazard

Activity

Description of hazards identified

Photo of hazard (optional)

Persons at risk

Initial risk rating

Initial consequence

Initial likelihood

Initial risk rating

Residual risk rating

Residual consequence

Residual likelihood

Residual risk rating

Controls
Select control measures

Enter other control measures

Enter description of control measures

Other Risks

Other risks that can cause injury or ill-health?

Hazard

Activity

Description of hazards identified

Photo of hazard (optional)

Persons at risk

Initial risk rating

Initial consequence

Initial likelihood

Initial risk rating

Residual risk rating

Residual consequence

Residual likelihood

Residual risk rating

Controls
Select control measures

Enter other control measures

Enter description of control measures

Completion

Recommendations

Name and Signature