Poka-Yoke Checklist - LA ADR Flare Robotic Cell - 4940A Rev 005

• Conducted on

  Date

• Prepared by

Ensure Inner Flare must be present

• Verify inner part present sensor is not activated, and robotic cell will not cycle: Load LH front fender flare outer (#923), Do not load inner (#927)

  Yes

  No

  N/A

• Verify inner part present sensor is not activated, and robotic cell will not cycle: Load LH rear fender flare outer (#925), Do not load inner (#929)

  Yes

  No

  N/A

• Verify inner part present sensor is not activated, and robotic cell will not cycle: Load LH front fascia cap outer (#911), Do not load inner (#915)

  Yes

  No

  N/A

• Verify inner part present sensor is not activated, and robotic cell will not cycle: Load LH rear fascia cap outer (#913), Do not load inner (#917)

  Yes

  No

  N/A

• Verify inner part present sensor is not activated, and robotic cell will not cycle: Load RH front fender flare outer (#922), Do not load inner (#926)

  Yes

  No

  N/A

• Verify inner part present sensor is not activated, and robotic cell will not cycle: Load RH rear fender flare outer (#924), Do not load inner (#928)

  Yes

  No

  N/A

• Verify inner part present sensor is not activated, and robotic cell will not cycle: Load RH front fascia cap outer (#910), Do not load inner (#914)

  Yes

  No

  N/A

• Verify inner part present sensor is not activated, and robotic cell will not cycle: Load RH rear fascia cap outer (#912), Do not load inner (#916)

  Yes

  No

  N/A

Ensure Outer flare must be scanned

• Verify robotic cell will not cycle: Load but do not scan LH front fender flare outer (#923), Load LH front inner (#927)

  Yes

  No

  N/A

• Verify robotic cell will not cycle: Load but do not scan LH rear fender flare outer (#925), Load LH rear inner (#929)

  Yes

  No

  N/A

• Verify robotic cell will not cycle: Load but do not scan LH front fascia cap outer (#911), Load LH front inner (#915)

  Yes

  No

  N/A

• Verify robotic cell will not cycle: Load but do not scan LH rear fascia cap outer (#913), Load LH rear inner (#917)

  Yes

  No

  N/A

• Verify robotic cell will not cycle: Load but do not scan RH front fender flare outer (#922), Load RH front inner (#926)

  Yes

  No

  N/A

• Verify robotic cell will not cycle: Load but do not scan RH rear fender flare outer (#924), Load RH rear inner (#928)

  Yes

  No

  N/A

• Verify robotic cell will not cycle: Load but do not scan RH front fascia cap outer (#910), Load RH front inner (#914)

  Yes

  No

  N/A

• Verify robotic cell will not cycle: Load but do not scan RH rear fascia cap outer (#912), Load RH rear inner (#916)

  Yes

  No

  N/A

Ensure correct paint label recognized

• Verify screen shows correct colour scanned: Load and Scan LH front fender flare outer (#923) of any colour

  Yes

  No

  N/A

• Verify screen shows correct colour scanned: Load and Scan LH rear fender flare outer (#925) of any colour

  Yes

  No

  N/A

• Verify screen shows correct colour scanned: Load and Scan LH front fascia cap outer (#911) of any colour

  Yes

  No

  N/A

• Verify screen shows correct colour scanned: Load and Scan LH rear fascia cap outer (#913) of any colour

  Yes

  No

  N/A

• Verify screen shows correct colour scanned: Load and Scan RH front fender flare outer (#922) of any colour

  Yes

  No

  N/A

• Verify screen shows correct colour scanned: Load and Scan RH rear fender flare outer (#924) of any colour

  Yes

  No

  N/A

• Verify screen shows correct colour scanned: Load and Scan RH front fascia cap outer (#910) of any colour

  Yes

  No

  N/A

• Verify screen shows correct colour scanned: Load and Scan RH rear fascia cap outer (#912) of any colour

  Yes

  No

  N/A

Ensure all clips must be present

• Verify all (21) clip present sensors are failed by camera inspection: Load LH front fender flare outer (#923), Load LH front inner (#927) with zero (0) clips installed

  Yes

  No

  N/A

• Verify all (18) clip present sensors are failed by camera inspection: Load LH rear fender flare outer (#925), Load LH rear inner (#929) with zero (0) clips installed

  Yes

  No

  N/A

• Verify all (21) clip present sensors are failed by camera inspection: Load LH front fascia cap outer (#911), Load LH front inner (#915) with zero (0) clips installed

  Yes

  No

  N/A

• Verify all (18) clip present sensors are failed by camera inspection: Load LH rear fascia cap outer (#913), Load LH rear inner (#917) with zero (0) clips installed

  Yes

  No

  N/A

• Verify all (3) clip present sensors are failed by camera inspection: Load RH front fender flare outer (#922), Load RH front inner (#926) with zero (0) clips installed

  Yes

  No

  N/A

• Verify all (3) clip present sensors are failed by camera inspection: Load RH rear fender flare outer (#924), Load RH rear inner (#928) with zero (0) clips installed

  Yes

  No

  N/A

• Verify all (3) clip present sensors are failed by camera inspection: Load RH front fascia cap outer (#910), Load RH front inner (#914) with zero (0) clips installed

  Yes

  No

  N/A

• Verify all (3) clip present sensors are failed by camera inspection: Load RH rear fascia cap outer (#912), Load RH rear inner (#916) with zero (0) clips installed

  Yes

  No

  N/A

Ensure FG Label must be present

• Verify camera verification fails and clamps to not open: Do not apply FG label to LH front fender flare (#923)

  Yes

  No

  N/A

• Verify camera verification fails and clamps to not open: Do not apply FG label to LH rear fender flare (#925)

  Yes

  No

  N/A

• Verify camera verification fails and clamps to not open: Do not apply FG label to LH front fascia cap (#911)

  Yes

  No

  N/A

• Verify camera verification fails and clamps to not open: Do not apply FG label to LH rear fascia cap (#913)

  Yes

  No

  N/A

• Verify camera verification fails and clamps to not open: Do not apply FG label to RH front fender flare (#922)

  Yes

  No

  N/A

• Verify camera verification fails and clamps to not open: Do not apply FG label to RH rear fender flare (#924)

  Yes

  No

  N/A

• Verify camera verification fails and clamps to not open: Do not apply FG label to RH front fascia cap (#910)

  Yes

  No

  N/A

• Verify camera verification fails and clamps to not open: Do not apply FG label to RH Rear fascia cap (#912)

  Yes

  No

  N/A

Ensure Clamps are functioning as expected

• Verify clamp creates proper alignment of inner to outer. Verify clamp components are not loose or worn: Load LH front fender flare outer (#923), load inner (#927) and close clamps.

  Yes

  No

  N/A

• Verify clamp creates proper alignment of inner to outer. Verify clamp components are not loose or worn: Load RH front fender flare outer (#922) load inner (#926) and close clamps.

  Yes

  No

  N/A

Ensure Fork Sensor is functioning as expected

• Verify fork sensor fails and robotic cell will not cycle: Load LH rear fender flare outer (#925), Misload inner (#929) to leave a gap between them

  Yes

  No

  N/A

• Verify fork sensor fails and robotic cell will not cycle: Load RH rear fender flare outer (#924), Misload inner (#928) to leave a gap between them

  Yes

  No

  N/A

Ensure Impingement Tape Check Fixtures are functioning as expected.

• Verify camera verification fails: Do not apply impingement tape on LH rear fender flare outer (#925)

  Yes

  No

  N/A

• Verify camera verification fails: Do not apply impingement tape on RH rear fender flare outer (#924)

  Yes

  No

  N/A

• Verify camera verification fails: Do not apply impingement tape on LH rear fascia cap outer (#913)

  Yes

  No

  N/A

• Verify camera verification fails: Do not apply impingement tape on RH rear fascia cap outer (#912)

  Yes

  No

  N/A