Poka-Yoke Checklists LD Front Press - 4940I Rev 005

• Conducted on

  Date

• Prepared by

Ensure correct lower grille is required

• Verify press will not cycle: For a part requiring lower grille (#521) - Load ACC lower grille (#519)

  Yes

  No

  N/A

• Verify press will not cycle: For a part requiring ACC lower grille (#519) - Load lower grille (#521)

  Yes

  No

  N/A

• Verify press will not cycle: For a part requiring lower grille (#519) - Load Police lower grille (#3672)

  Yes

  No

  N/A

• Verify press will not cycle: For a part requiring ACC lower grille (#519) - Load Police lower grille (#3672)

  Yes

  No

  N/A

• Verify press will not cycle: For a part requiring Police lower grille (#3672) - Load ACC lower grille (#519)

  Yes

  No

  N/A

• Verify press will not cycle: For a part requiring Police lower grille (#3672) - Load lower grille (#521)

  Yes

  No

  N/A

Ensure correct fog bezel is required

• Verify press will not cycle: For a part requiring fog bezels (#515/516) - Load non-fog bezels (#517/518)

  Yes

  No

  N/A

• Verify press will not cycle: For a part requiring non-fog bezels (#517/518) - Load fog bezels (#515/516)

  Yes

  No

  N/A

Ensure correct upper grille is required

• Verify press will not cycle: For a part requiring 5RL17 (RXF) grille - Do not load grille

  Yes

  No

  N/A

Ensure badge must be present

• Verify press will not cycle: For a part requiring Dodge badge (#3408) - Do not install badge

  Yes

  No

  N/A

• Verify press will not cycle: For a part requiring R/T badge (#3409) - Do not install badge

  Yes

  No

  N/A

Ensure correct badge is required

• Verify press will not cycle: For a part requiring Dodge badge (#3408) - Install R/T badge (#3409)

  Yes

  No

  N/A

• Verify press will not cycle: For a part requiring R/T badge (#3409) - Install Dodge badge (#3408)

  Yes

  No

  N/A

Ensure badge must be in correct location

• Verify press will not cycle: For a part requiring Dodge badge (#3408) - Install to wrong location

  Yes

  No

  N/A

• Verify press will not cycle: For a part requiring R/T badge (#3409) - Install to wrong location

  Yes

  No

  N/A

Ensure fog bezel u-nuts are required

• Verify screen shows all location u-nut-present indicators NOT activated, and verify press will not cycle: For any part style - load fog bezels with no (0) u-nuts installed

  Yes

  No

  N/A

Ensure all fascia tabs must be engaged

• Verify screen shows all location tab-present indicators NOT activated, and verify press will not cycle: For any part style - load a fascia with all engagement tabs removed - 10 tabs per fog bezel, 16 tabs around lower grille, 18 tabs around upper grille

  Yes

  No

  N/A