Poka-Yoke Checklists LX Front Assembly Machine - 4940B Rev 005

• Conducted on

  Date

• Prepared by

Ensure correct lower grille is required

• Verify press will not cycle: For a part requiring Honeycomb lower grille (#3483), Load a Honeycomb lower grlle w/FPA w/DASM (#3482)

  Yes

  No

  N/A

• Verify press will not cycle: For a part requiring Honeycomb lower grlle w/FPA w/DASM (#3482), Load a Honeycomb lower grille (#3483)

  Yes

  No

  N/A

• Verify press will not cycle: For a part requiring Honeycomb lower grille (#3483), Load a Winglet lower grille (#3947)

  Yes

  No

  N/A

• Verify press will not cycle: For a part requiring Winglet lower grille (#3947), Load a Honeycomb lower grille (#3483)

  Yes

  No

  N/A

• Verify press will not cycle: For a part requiring Winglet lower grille w/FPA w/DASM (#3946), Load a Winglet lower grille (#3947)

  Yes

  No

  N/A

• Verify press will not cycle: For a part requiring Winglet lower grille (#3947), Load a Winglet lower grille w/FPA w/DASM (#3946)

  Yes

  No

  N/A

Ensure correct fog bezel is required

• Verify press will not cycle: For a part requiring fog bezels (#3462/63) - Load non-fog bezels (#3480/81)

  Yes

  No

  N/A

• Verify press will not cycle: For a part requiring non-fog bezels (#3480/81) - Load fog bezels (#3462/63)

  Yes

  No

  N/A

Ensure correct upper grille is required

• Verify press will not cycle: For a part requiring Bright/Honeycomb/Granite Crystal upper grille (#4221), Load Bright/Honeycomb/RXF upper grille (#4222)

  Yes

  No

  N/A

• Verify press will not cycle: For a part requiring Bright/Honeycomb/RXF upper grille (#4222), Load Platinum upper grille (#4223)

  Yes

  No

  N/A

• Verify press will not cycle: For a part requiring Platinum upper grille (#4223), Load Dark/Winglet upper grille (#4224)

  Yes

  No

  N/A

• Verify press will not cycle: For a part requiring Dark/Winglet upper grille (#4224), Load Bronze/Winglet upper grille (#4225)

  Yes

  No

  N/A

• Verify press will not cycle: For a part requiring Bronze/Winglet upper grille (#4225) - Load Bright/Honeycomb/Granite Crystal upper grille (#4221)

  Yes

  No

  N/A

Ensure correct fascia is required

• Verify press will not cycle: For a part requiring Base fascia (#5PN41) - Load Base fascia w/FPA (#5PN42)

  Yes

  No

  N/A

• Verify press will not cycle: For a part requiring Base fascia w/FPA (#5PN42), Load BUX fascia w/FPA w/Washer Nozzle kit (#5PN43)

  Yes

  No

  N/A

• Verify press will not cycle: For a part requiring BUX fascia w/FPA w/Washer Nozzle kit (#5PN43), Load Base fascia (#5PN41)

  Yes

  No

  N/A

Ensure all fascia tabs must be engaged

• Verify screen shows all location tab-present indicators NOT activated, and verify press will not cycle: For any part style - load a fascia with all engagement tabs removed -6 tabs per fog bezel, 14 tabs around lower grille, 16 tabs around upper grille

  Yes

  No

  N/A

Ensure correct emblem is required

• Verify press will not cycle: For a part requiring Bright/Honeycomb/Granite Crystal upper grille, Install Black emblem (#3503)

  Yes

  No

  N/A

• Verify press will not cycle: For a part requiring Bright/Honeycomb/Granite Crystal upper grille, Install Liquid Titanium emblem (#3523)

  Yes

  No

  N/A

• Verify press will not cycle: For a part requiring Bright/Honeycomb/RXF upper grille, Install Black emblem (#3503)

  Yes

  No

  N/A

• Verify press will not cycle: For a part requiring Platinum upper grille - Install Black emblem (#3503)

  Yes

  No

  N/A

• Verify press will not cycle: For a part requiring Dark/Winglet upper grille - Install Blue emblem (#3502)

  Yes

  No

  N/A

• Verify press will not cycle: For a part requiring Bronze/Winglet upper grille - Install Blue emblem (#3502)

  Yes

  No

  N/A