Production Clayton - Daily Pre-Start Packing checklist

• Document No.

• Audit Title

• Client / Site

• Conducted on

  Date

• Prepared by

• Location
  Address

• Personnel

• What line are you auditing?

  Line 1

  Line 2

• Enter time and date of audit

  Date

• Name and signature of operator

  Sign

• These elements are critical for production run. Scores as listed must be achieved and maintained throughout the production day. Production may be put on hold until non compliant issue is corrected.
  Yes - Compliant
  No - Non Compliant
  
  To record a corrective action press the Paper Clip symbol on the right hand side and then the action button.

Personal Hygiene

• Hair nets worn correctly (covers all hair). Beard nets worn correctly (over nose)

  Yes

  No

  N/A

• Hands washed upon entry to bakery and disposable gloves worn whilst handling naked finished product

  Yes

  No

  N/A

• Clean and correct uniform worn in the bakery

  Yes

  No

  N/A

• Only plain wedding bands worn (unless approved and on the jewellery register) and only metal detectable band aids used in the production area

  Yes

  No

  N/A

• Nothing in shorts/pants pockets (locker key allowed)

  Yes

  No

  N/A

Housekeeping

• No food, drinks, magazines or other personal items in the factory

  Yes

  No

  N/A

• Everything stored where it belongs. Nothing stored on top of equipment.

  Yes

  No

  N/A

Pest Control

• Doors closed and where installed door flaps/air strips kept shut (in down position)

  Yes

  No

  N/A

• Pest sightings reported and no infested materials present.

  Yes

  No

  N/A

Equipment and Maintenance

• No string or tape used in repairs that may contaminate the product

  Yes

  No

  N/A

• All faults reported and no faults present that may cause contamination

  Yes

  No

  N/A

• Compressed air hoses not lying on the floor

  Yes

  No

  N/A

• Tool register in place and all tools accounted for

  Yes

  No

  N/A

Product protection

• Metal detectors operating correctly and metal reject bins locked and secure

  Yes

  No

  N/A

• Where checkweighers are in place, they operate correctly (including reject device)

  Yes

  No

  N/A

• Where required, scaled are in place and operating correctly

  Yes

  No

  N/A

• Foreign objects are controlled. Only metal detectable pens and scrapers used in production areas. Thermometers, pens, calculators attached to work stations. Safety glasses stored correctly. No pins, staples, paper clips.

  Yes

  No

  N/A

• Take photo of area

  Media

• Knives used are approved, intact and are not damaged and stored correctly

  Yes

  No

  N/A

• Date coding on finished product correct and legible

  Yes

  No

  N/A

• All containers, bins, spray bottles including chemicals correctly labelled and stored

  Yes

  No

  N/A

• Packaging and other raw materials stored correctly and adequately protected from contamination

  Yes

  No

  N/A

• Allergen are stored, labelled and handled correctly

  Yes

  No

  N/A

• Line forms are in place and being filled out correctly

  Yes

  No

  N/A

• No wood in factory. If pallets are used they are protected by pallet guards

  Yes

  No

  N/A

• No broken glass or rigid plastic. Refer to glass register.

  Yes

  No

  N/A

Non conforming product

• Non conforming product clearly identified/labelled and isolated for discard

  Yes

  No

  N/A

Compliance

• Is the score for this audit over 96%? If yes, production can start.

  Yes

  No

  N/A

• Supervisor to print name and sign

  Sign