Profrac Facility Audit

• District:

• Date:

  Date

• Department:

• Name of Auditor:

• Audit Completed By:

  Sign

Personal Protective Equipment

Observe employees working and check for:

• Safety Glasses, Prescription Safety Glasses

  Yes

  No

• Hard Hat

  Yes

  No

• Safety Glasses, Face Shields, Welding Hoods

  Yes

  No

• Steel Toe Boots

  Yes

  No

• Respiratory Protection

  Yes

  No

• Hearing Protection

  Yes

  No

• Chemical PPE

  Yes

  No

AED

• Is the AED properly stored in an armed Cabinet?

  Yes

  No

• Is the green light flashing on the AED itself?

  Yes

  No

• Is the black bag containing BBP protection attached and fully stocked?

  Yes

  No

Fire Extinguishers and Fire Prevention:

Are all fire extinguishers?

• Fully Charged

  Yes

  No

• Inspected for the month

  Yes

  No

• Annually Inspected for current year

  Yes

  No

• Canisters in good condition

  Yes

  No

• Hose nozzle tight

  Yes

  No

• Pins with keepers present

  Yes

  No

• Marked with a Fire Extinguisher sign above mount

  Yes

  No

• Accessible and free of obstructions

  Yes

  No

• Within 75 feet from where employees are working

  Yes

  No

Fire Prevention:

Are the following fire prevention measures in place?

• Flammable fluids in authorized containers

  Yes

  No

• Flammable fluid containers equipped w/ lids or caps

  Yes

  No

• All containers w/ flammable fluids labeled

  Yes

  No

• Work area free of Flammable fluid spills

  Yes

  No

• Outlets around flammable fluids equipped w/ outlet covers

  Yes

  No

• Electrical Panels closed

  Yes

  No

• Propane Tanks stored in rack

  Yes

  No

• Acetylene and Oxygen tanks segregated at 10 ft.

  Yes

  No

• Pressurized gas canisters away from combustibles

  Yes

  No

• Pressurized gas canisters 25ft away from corrosives

  Yes

  No

• All pressurized gas canisters secure in racks

  Yes

  No

• Valve protection caps on all gas cylinders

  Yes

  No

• All valves on pressurized cylinders in off position when not in use

  Yes

  No

• Aerosol cans being stored in flammable cabinets

  Yes

  No

• All aerosol cans disposed of properly and off the ground

  Yes

  No

• Oxidizer materials segregated 10ft from flammable fluids

  Yes

  No

• Corrosives and Flammable fluids segregated and stored in separate areas

  Yes

  No

• Trash cans emptied on a regular basis

  Yes

  No

• Tender picked up off of the floors

  Yes

  No

Lock Out / Tag Out

Make sure all lock out / tag out procedures are in place and being followed.

• All units being repaired LOTO

  Yes

  No

• All units on the down line LOTO

  Yes

  No

• Are there written procedures for each LOTO unit

  Yes

  No

• LOTO devices readily available

  Yes

  No

• LOTO devices in good working order

  Yes

  No

Power Hand Tools and Extension Cords

Check all power and hand tools for the following:

• All power tools are properly mounted and used in a safe area

  Yes

  No

• Extra Extension Cords and Extension Cords on all power tools in good condition and not used as permanent wiring

  Yes

  No

• Guards in place on grinders, saws and drills

  Yes

  No

Platform Ladders and Step Ladders

Are all ladders inspected and compliant?

• Are ladders stored properly

  Yes

  No

• Maximum capacity indicated on all ladders

  Yes

  No

• Verify if ladder inspections are current and utilized

  Yes

  No

• Are all ladders in good working order

  Yes

  No

Forklifts and Aerial Lifts

Do all the forklifts and aerial lifts have the following?

• Inspections are current and present

  Yes

  No

• Last 90 days of inspection current in file

  Yes

  No

• Operators manual is on forklift

  Yes

  No

• All lights functional

  Yes

  No

• Back up alarms functional

  Yes

  No

• Seat belts functional

  Yes

  No

• Forklifts indicate load capacity

  Yes

  No

• Proof of preventative maintenance records

  Yes

  No

• Fire Extinguishers in place w/ current inspections

  Yes

  No

• Were discrepancies cleared

  Yes

  No

Lift Chains and Straps

Do all lift chains and straps have the following?

• Visible weight capacity

  Yes

  No

• Annual certifications for all lifting chains

  Yes

  No

SDS Sheets

Ensure all SDS books are?

• Up to date if new chemicals have been added

  Yes

  No

• Present in all areas where chemicals are stored

  Yes

  No

• Neat and organized

  Yes

  No

• Accessible and unobstructed

  Yes

  No

Chemical Storage Area's

Make sure that the following chemical storage areas are following these practices.

• Corrosives, Flammables and Oxidizers are properly segregated and stored correctly.

  Yes

  No

• All chemicals containers outside are over containment.

  Yes

  No

• Spill kits full and readily available

  Yes

  No

• Free of slip, trip and fall hazards

  Yes

  No

• Totes stacked safely

  Yes

  No

• All containers labeled

  Yes

  No

• NFPA Diamonds posted on chemical storage

  Yes

  No

• Chemical Inventory is available and current

  Yes

  No

• Hazard communication program is posted

  Yes

  No

• Storage is neat, clean and organized

  Yes

  No

• Chemical PPE is readily available

  Yes

  No

• No food in chemical areas

  Yes

  No

• Spills cleaned up immediately

  Yes

  No

• Flamable cabinets kept neat and orderly nothing stacked on top

  Yes

  No

• Waste profiled and picked up

  Yes

  No

Radiation Denso Meters and RAD Storage

Denso meters and RAD storage areas should have:

• Documentation current and available for all densos

  Yes

  No

• Denso Meters in the locked and closed positions

  Yes

  No

• Legible signage on denso meters connected to units.

  Yes

  No

• Denso Storage sign in sheet current and available

  Yes

  No

• Signage on RAD storage and locked

  Yes

  No

Shop Overhead Cranes

Verify that all overhead cranes have:

• Proof of preventative maintenance

  Yes

  No

• Daily, Monthly and Yearly inspections are current and available.

  Yes

  No

• Each crane is in good working order

  Yes

  No

• Tag lines available

  Yes

  No

House Keeping in the Shop and Yard.

Ensure that the shop is clean and free of hazards:

• Are fluids contained and cleaned up off of floors

  Yes

  No

• Have Slip Trip and fall hazards been addressed?

  Yes

  No

• Trash cans equipped w/ lids in shop to prevent attracting bees.

  Yes

  No

• All exits free of obstructions

  Yes

  No

• Are waste streams segregated (i.e. oil absorbent, trash, used hoses)?

  Yes

  No

• Metal cans for oily rags?

  Yes

  No

• No overhead falling or crushing hazards

  Yes

  No

• Is trash cleaned up in the yard and shop

  Yes

  No

• Excess iron in yard picked up and stored in appropriate area.

  Yes

  No

• Batteries stored over spill containment pallets

  Yes

  No

• Is all garbage and debris picked up from the yard

  Yes

  No

Safety Shower and Eye Wash Stations

All safety showers should be:

• Inspected for the month

  Yes

  No

• Ran 3 minutes to flush out bacteria

  Yes

  No

• Illuminated

  Yes

  No

• Free of hazardous water due to hot or cold temperatures.

  Yes

  No

• In good working order

  Yes

  No

Spill Prevention

• Are there any spills on the yard?

  Yes

  No

• Have these spills been documented and reported?

  Yes

  No

• Report to HSE and Facilities to facilitate clean up.

• Is the facility subject to the SPCC plan rule (aggregate oil storage > 1,320-gallons)?

  Yes

  No

• Are secondary containment's sufficient for storage

  Yes

  No

• Has an SPCC been prepared for the facility?

  Yes

  No

• Have fluids and trash been removed from containment?

  Yes

  No

Test Stand Area

• Are all valves associated with the test stand closed?

  Yes

  No

• Upon Visual Inspection are the valves sealing correctly?

  Yes

  No

• Is the main valve closed?

  Yes

  No

• Has someone from Facilities Been Notified?

  Yes

  No

• Name and Date of person notified.

• Are the Blast panels in place in case of parting Iron?

  Yes

  No

• Is the pressure area marked off with Red Chain during the test?

  Yes

  No

• Are Danger Signs in place around the testing area?

  Yes

  No

• Is Equipment rigged is as per the SOP?

  Pass

  Fail

  N/A

Wash Bay Areas

• Are the Wash wands in good working order?

  Yes

  No

• Is the wash bay free of sand?

  Yes

  No

• Is the floor and walls cleaned after each use?

  Yes

  No

• Are the valves closed when not in use?

  Yes

  No

• Are Fittings free of leaks?

  Yes

  No

Comments

Completed By

• District manager

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• HSE Rep

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• Facilities Manager

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