PRSI - Plant Safety Inspection

• Audit Title

• Client / Site

• Conducted on

  Date

• Prepared by

• Location
  Address

• Personnel

Facility/Plant Inspection

• Describe incidents or accidents that have recently happened

• OSHA poster, posted in a common area where it can be seen by all employees

  Yes

  No

  N/A

• Facility free from hazards that could lead to an injury or accident

  Safe

  At Risk

  N/A

• Facility congested, blocked emergency exits, or poor housekeeping

  Safe

  At Risk

  N/A

• Cell phone use, ensure that it does not create a hazard

  Safe

  At Risk

  N/A

• Facility Security: Fencing/Gates, are they working as designed

  Safe

  At Risk

  N/A

• Walkways/Floors/Pavement: free from slip/trip/fall hazards

  Safe

  At Risk

  N/A

• Warning signs: present, appropriate & legible

  Safe

  At Risk

  N/A

• Facility lighting: adequate, light fixtures working properly

  Safe

  At Risk

  N/A

• Personal Protective Equipment (PPE): being used in accordance with company policies

  Safe

  At Risk

  N/A

• Visitors/Contractors following safe practices & wearing the proper PPE

  Safe

  At Risk

  N/A

• Eye wash stations: in good working order (test the eyewash) and inspected weekly

  Safe

  At Risk

  N/A

• First aid kits: easily accessible, with necessary supplies available

  Safe

  At Risk

  N/A

• Fire extinguishers: Inspected monthly, in good working order, and not blocked

  Safe

  At Risk

  N/A

• Chemical containers: properly labeled following Right to Know/Hazard Communication policy

  Safe

  At Risk

  N/A

• Material Safety Data Sheets (MSDS'): available for employees to review, employees know the location of the MSDS'

  Safe

  At Risk

  N/A

• Extension/Power cords: in good repair, extension cords are only being used in a temporary manner

  Safe

  At Risk

  N/A

• Electrical switchgear & control equipment: free from hazards, kept clear at least 3 feet

  Safe

  At Risk

  N/A

• Equipment / Conveyor(s) equipped with startup warnings

  Safe

  At Risk

  N/A

• Facility equipped with Water & Toilet Facilities

  Safe

  At Risk

  N/A

• Mezzanines: guarded against fall hazards (guardrails, other fall protection devices in use)

  Safe

  At Risk

  N/A

• Stockpiles sloped adequately to prevent unexpected material movement

  Safe

  At Risk

  N/A

• Oil/Fuel tanks (including gas cans): properly protected, secured and no evidence of leaks, fire hazards in the area where these oil/fuels are dispensed are being controlled or eliminated

  Safe

  At Risk

  N/A

• Hot work procedures: being followed when welding & cutting around combustible materials

  Safe

  At Risk

  N/A

• Ladders: in safe working condition, used properly, and stored in a safe manner

  Safe

  At Risk

  N/A

• Emergency action plans: posted at various locations throughout the facility, employees are knowledgeable about the emergency actions they must perform in the event of an emergency

  Safe

  At Risk

  N/A

• Motor vehicles & yard equipment: maintained in good condition

  Safe

  At Risk

  N/A

• Lock Out/Tag Out procedures: being followed while performing maintenance & service of equipment

  Safe

  At Risk

  N/A

• Break areas/lunchroom: clean and sanitary, and are equipped with hand washing facilities

  Safe

  At Risk

  N/A

• Welding & cutting equipment: in good working order

  Safe

  At Risk

  N/A

• Storm water controls: in place to prevent possible contamination from leaks/spills or other sources

  Safe

  At Risk

  N/A

• Dust controls: in use as needed

  Safe

  At Risk

  N/A

• Equipment guarding: in place to prevent employees from coming in contact with the point of operation of the machine (can a person reach around, under, through, or over guarding?)

  Safe

  At Risk

  N/A

Comments

• What would make this location/facility safer?

• Additional safety related Issues?

• Other safety comments?