Title Page
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Prepared by
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Conducted on
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Location
Site
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Inspect asphalt; check slope for proper drainage (no puddles)
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Inspect asphalt; check slope for proper drainage (no puddles)
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Inspect grounds
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Inspect fencing and gate; ensure correct operation of gate (full swing)
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Inspect fence posts and fabric for correct material (vinyl coated black or brown)
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Ensure that all debris has been removed from site
Wetwell
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Inspect interior coating (cracks, blisters, loose material, exposed concrete, etc.)
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Inspect exterior coating (coal-tar epoxy)
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Ensure that stainless steel bolts are utilized in ductile iron piping
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Inspect concrete penetrations (discharge piping, conduits, etc.)
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Ensure that all penetrations are cored and link-sealed, then finished with epoxy grout
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Check proper operation of aluminum hatch and placement per approved design
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Check and verify opening of hatch to accommodate pump extraction
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Verify all required signage has been provided (Confined Space, OSHA, etc.)
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Verify operating range of (bubbler and/or floats) per approved design
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Inspect alignment of discharge piping
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Inspect paint used on piping
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Inspect alignment of poly ladder rungs, ladder placement, and ladder mast bracket
Pumps
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Pull each pump and reset; check for ease of removal, alignment of rails and proper sealing at disconnect flange
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Inspect for any damage to paint on pump
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Inspect cord and cord placement
Valve Vault
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Inspect interior coating (cracks, blisters, loose material, exposed concrete, etc.)
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Inspect paint on all mechanical piping (cracks, blisters, loose paint)
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Inspect alignment of discharge piping
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Verify pressure gauges are in place and the correct type
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Check and verify opening of hatch
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Verify all required signage has been provided (Confined Space, OSHA, etc.)
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Ensure drain line is at grade from valve vault to wetwell
Piping
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Ensure alignment of discharge piping between wetwell and valve vault
Electrical
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Verify that seal-offs are sealed with sealing compound
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Verify that pump motor leads are a continuous run from pump to control panel
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Verify the usage of stainless steel strain reliefs on all pump and float cords
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Verify that bubbler line is sealed off in conduit
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Verify seal-offs are located in vault, and that all conduit penetrations are grouted
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Verify that there has been a signed, approved electrical inspection report
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Ensure that ground rods are accessible and have risers installed for access per specification
Control Panel
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Ensure that wiring schematic is in door pocket
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Ensure that "control" side of panel is oriented facing the wetwell
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Verify UL labeling
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Inspect enclosure for chipped paint or other damage
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Utilize mil-thickness gauge to verify proper DFT per specification
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Verify signed-off electrical inspection report from governing electrical inspector
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Verify all pilot lights are operational
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Verify all wires are labeled
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Verify all placards are in place
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Verify all wiring debris has been removed from enclosure
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General inspection of field wiring
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Conduct operation test of controls
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Pump manufacturer to supply additional motor nameplates (crew to place on interior door)
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Specialty products mounted and placed in interior of control panel
Telemetry System
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Visually verify all components have been provided and pre-wired (radio, antenna, all associated wiring, alarm points, etc.)
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Check communication link to base station
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Inspect field wiring
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Ensure that standard mast and antenna are supplied (standard anchoring method)
Operations Test - Pump System
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Ensure contractor and contractor's representatives are present during start-up (electrician, control panel manufacturer, pump manufacturer, mechanical, etc. - generator manufacturer optional)
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Verify pump rotation, reverse leads if necessary
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Throttle valves while filling force main, if applicable
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Draw-Down Test - Calculate actual GPM and compare to design specifications (check both pumps)
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Add water to system and/or simulate flow; confirm operation of liquid level control system
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Inspect sealing flange of pump for proper seal (no leaks)
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Pull pumps and extract from wetwell; ensure clearances are maintained and pumps travel smoothly
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on rail system; check pump cords for obvious obstructions
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Test "high-water" and "low-water" alarms
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Note any unusual noises/vibration
Operations Test - Generator
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Verify diesel tank is fully fueled after manufacturer's representative has performed load run
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Run generator in "manual" mode; check hertz, voltage, etc; verify operation of load bank
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Verify certified affidavit of start-up and load testing from manufacturer's representative
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Receipt of manufacturer's warranty (2-year)
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Test "auto shut-down" on overspeed circuit
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Test to see of genset meets decibel requirements of specifications
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Simulate power failure (disconnect main breaker); verify automatic start of genset
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Verify automatic transfer of power to emergency source; check for proper time delay between sequences
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Let run for ten (10) minutes
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Restore utility power source; verify automatic transfer, cool-down cycle time, and shut down
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Test load bank for proper operation
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Ensure that separate circuits are provided for battery charger and block heater
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Test block heater and battery charge for proper operation
Completion
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Comments
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Inspector Name and Signature
