Title Page
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Site conducted
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Conducted on
-
Prepared by
-
Location
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Which department are you inspecting?
- Molding
- Warehouse
- Maintenance QC
- Cut Sleeve BOV
- Component Assembly/Extrusion
- Technical Service Lab
- Die Shop
- Tool Room
- Final Valve and Stem
- Stamping
Housekeeping
-
Walkways maintained, aisle defined, uncluttered
-
Is storage maintained within the markings on the floor
-
Are floors adequately swept, mopped, vacuumed and free of slipping/tripping/fall hazards
-
Emergency exits clearly identified/unobstructed
-
Emergency evacuation route clearly defined and displayed
-
Unapproved doors clearly marked “NOT AN EXIT”
-
Stairs free from material storage and debris
-
All trash removed and trash cans in place
-
Is the work and storage areas clean and orderly
-
First aid responders available for each shift
Signs and Postings
-
Safety Policy is posted and up to date
-
Emergency evacuation plan is posted and up to date
-
Safety Alert's are posted including other sites
-
Safety Pyramid is up to date
-
Unsafe and Near miss report forms are readily available to all employees
Emergency Medical
-
Emergency contact information posted
-
First Aid supplies adequate and available
-
Bloodborne pathogens exposure kits available
-
Transportation available for injured worker plan in place
Slip/Trip Fall Hazards
-
Stairways in good condition with handrails, treads, and risers in proper proportion and non-slip
-
Portable ladders equipped with non-slip feet. Metal ladders marked "DO NOT USE AROUND ELECTRICAL EQUIPMENT"
-
Work areas, aisle ways, and storage areas are orderly
-
Elevated areas have guardrails and toe boards
-
Illumination adequate for normal conditions, emergency lighting in place
-
External walking, parking, and break areas free of potential hazard
-
Warning signs posted for wet floors and spills
-
Antislip mats and flooring used where appropriate
Hand Tools
-
Power tools properly grounded/have safety power switch
-
Defective tools are removed from service
-
Proper guards are provided, tools electrically grounded or double insulated
-
There is a preventative maintenance/inspection program
Fire Safety
-
Portable fire extinguishers are mounted properly, accessible, and inspected /access unobstructed
-
Approved safety containers are used for flammable liquids & clearly marked
-
Bonding and grounding used with storage of flammable materials
-
Combustible debris disposed of regularly
-
“No Smoking” area designated
-
Sprinkler system functional, inspected, and documented
-
Smoke/heat detectors functional and inspected
-
Minimum 18” clearance below sprinkler heads
-
Sprinkler valves locked open
Electrical Hazards
-
Machinery and equipment are grounded per code
-
Electrical panels have clear access
-
Electrical panels are clearly marked
-
Are all breaker boxes, junction boxes, electrical panels securely closed
-
Outlet, switches, and boxes have covers and labels
-
Permanent wiring in place – no extension cords
-
Exposure of overhead electrical lines controlled
-
Emergency stops and critical electrical controls are identified
-
Appropriate electrical systems designed for hazardous location have been installed in spray booths and flammable liquid storage rooms
Material Handling Equipment
-
Materials are neatly and safely stored
-
Containers used for storage are in good condition
-
Storage areas free from tripping hazards
-
Pallets and skids are inspected before use
-
Weight limits are clearly marked on shelving
-
Boxes over allowed lifting weight are marked
-
Shelving and platforms are in good condition
Forklift Operations
-
Observed operating at safe speeds
-
Observed safe loading and unloading practices
-
Equipped with back up alarms
-
Operators qualified and trained
-
Equipment inspected beginning of each shift
-
Seat belts worn properly
-
Mirrors installed at blind spots
-
Horns Operational
Mechanical and Manual Handling and Storage
-
Hoist chains, cables, and slings are inspected regularly and documented
-
Load limits are posted for all floors above ground level
-
Load limits are displayed on all hoists
-
Manual handling aids available and used
-
Weight limits are set for manual lifting, carrying, pushing, and pulling
-
Workers trained in proper lifting techniques and ergonomics
Procedures
-
There is a procedure for each task
-
Procedure includes safety requirements and personal protective equipment requirements
Training (Verification of any training will be based on review of the training rosters)
-
Personnel are trained in the task they are doing
-
There is a training matrix for each department with required training for each task
-
Employees are up to date in required training (task and safety )
-
Safety talks are being performed on a weekly basis
-
Safety alerts from all sites are reviewed
-
Initial training includes a thorough review of hazards and incidents associated with the task
Risk Assessments
-
Risk assessments have been completed for each task in the department
-
The risk assessment has been reviewed by the employees doing the task
Machinery
-
Lockout/tagout program in place, locks available, and employees trained
-
Hazardous areas painted bright colors
-
Guards are provided for “point of operation” of machinery
-
Clothing and hair restrictions are in place to prevent entanglement in machinery
-
Power transmission guards are in place
-
Noise exposures measured and documented
-
Warning labels displayed in obvious locations
-
Compressed air hoses have proper nozzles on them
-
Air hoses provided with safety latch to prevent accidental disconnect
-
Overhead hazards from equipment, conveyors, and process pipes are guarded below 7 feet from the door
Chemicals
-
Hazardous materials containers are properly labeled
-
Safety Data Sheets Available
-
Hazard Communication Training program in place
-
Smoking and eating prohibited in work areas where chemicals are used
-
Eye wash and emergency shower available, functional, inspected and documented
Personal Protective Equipment
-
Employees trained in the use and maintenance of PPE – training documented
-
PPE assessment performed and requirements in place
-
Hearing protecting utilized in required areas
-
Face and eye protection in place where needed
-
Safety shoe protection in place where needed
-
Protective clothing, gloves, aprons, boots, face shields, and goggles are used when handling hazardous materials
Environmental Management System
-
There is no evidence of broken lamps
-
Used rags, gloves, mats are kept in covered containers
-
There are no used batteries in the trash
-
Used batteries are recycled in the proper collection container
-
Waste oil, emulsion, spent light bulbs, etc are all dated with start accumulation date
-
All leaks and spills are properly contained
Finish
-
Notify manager of completion.
Housekeeping
-
Walkways maintained, aisle defined, uncluttered
-
Is storage maintained within the markings on the floor
-
Are floors adequately swept, mopped, and free of slipping/tripping/fall hazards
-
Emergency exits clearly identified/unobstructed
-
Emergency evacuation route clearly defined and displayed
-
Unapproved doors clearly marked “NOT AN EXIT”
-
All trash removed
-
Is the work and storage areas clean and orderly
-
First aid responders available for each shift
Signs and Postings
-
Safety Policy is posted and up to date
-
Emergency evacuation plan is posted and up to date
-
Safety Alert's are posted including other sites
-
Safety Pyramid is up to date
-
Unsafe and Near miss report forms are readily available to all employees
Emergency Medical
-
Emergency contact information posted
-
First Aid supplies adequate and available
-
Bloodborne pathogens exposure kits available
Slip/Trip/Fall Hazards
-
Stairways in good condition with handrails, treads, and risers in proper proportion and non-slip
-
Portable ladders equipped with non-slip feet. Metal ladders marked "DO NOT USE AROUND ELECTRICAL EQUIPMENT"
-
Work areas, aisle ways, and storage areas are orderly
-
Elevated areas have guardrails and toe boards
-
Illumination adequate for normal conditions, emergency lighting in place
-
External walking, parking, and break areas free of potential hazard
-
Warning signs posted for wet floors and spills
Hand Tools
-
Defective tools are removed from service
-
Are box cutters handled in a safe manner, stored with blade closed
Fire Safety
-
Portable fire extinguishers are mounted properly, accessible, and inspected /access unobstructed
-
Approved safety containers are used for flammable liquids & clearly marked
-
“No Smoking” area designated
-
Sprinkler system functional, inspected, and documented
-
Smoke/heat detectors functional and inspected
-
Minimum 18” clearance below sprinkler heads
-
Sprinkler valves locked open
Electrical Hazards
-
Machinery and equipment are grounded per code
-
Electrical panels have clear access
-
Electrical panels are clearly marked
-
Are all breaker boxes, junction boxes, electrical panels securely closed
-
Outlet, switches, and boxes have covers and labels
-
Permanent wiring in place – no extension cords
-
Exposure of overhead electrical lines controlled
-
Emergency stops and critical electrical controls are identified
Material Handling Equipment
-
Materials are neatly and safely stored
-
Containers used for storage are in good condition
-
Storage areas free from tripping hazards
-
Pallets and skids are inspected before use
-
Weight limits are clearly marked on shelving
-
Shelving and platforms are in good condition
Forklift Operations
-
Observed operating at safe speeds
-
Observed safe loading and unloading practices
-
Equipped with back up alarms
-
Operators qualified and trained
-
Equipment inspected beginning of each shift
-
Seat belts worn properly
-
Mirrors installed at blind spots
-
Horns Operational
Company Vehicle
-
If Observed, was the vehicle operating at a safe speed
-
Vehicle inspections are done per shift/driver/vehicle
-
Vehicle is kept up with (clean and free of damage)
Mechanical and Manual Handling and Storage
-
Load limits are posted for all floors above ground level
-
Load limits are displayed on all hoists
-
Manual handling aids available and used
-
Weight limits are set for manual lifting, carrying, pushing, and pulling
-
Workers trained in proper lifting techniques and ergonomics
Procedures
-
There is a procedure for each task
-
Procedure includes safety requirements and personal protective equipment requirements
Training (Verification of any training will be based on review of the training rosters)
-
Personnel are trained in the task they are doing
-
There is a training matrix for each department with required training for each task
-
Employees are up to date in required training (task and safety )
-
Safety talks are being performed on a weekly basis
-
Safety alerts from all sites are reviewed
-
Initial training includes a thorough review of hazards and incidents associated with the task
Risk Assessments
-
Risk assessments have been completed for each task in the department
-
The risk assessment has been reviewed by the employees doing the task
Machinery
-
Lockout/tagout program in place, locks available, and employees trained
-
Noise exposures measured and documented
-
Warning labels displayed in obvious locations
Chemicals
-
Hazardous materials containers are properly labeled
-
Safety Data Sheets Available
-
Hazard Communication Training program in place
-
Smoking and eating prohibited in work areas where chemicals are used
-
Eye wash and emergency shower available, functional, inspected and documented
Personal Protective Equipment
-
Employees trained in the use and maintenance of PPE – training documented
-
PPE assessment performed and requirements in place
-
Hearing protecting utilized in required areas
-
Face and eye protection in place where needed
-
Safety shoe protection in place where needed
-
Protective clothing, gloves, aprons, boots, face shields, and goggles are used when handling hazardous materials
Environmental Management System
-
There is no evidence of broken lamps
-
Used rags, gloves, mats are kept in covered containers
-
There are no used batteries in the trash
-
Used batteries are recycled in the proper collection container
-
Waste oil, emulsion, spent light bulbs, etc are all dated with start accumulation date
-
All leaks and spills are properly contained
Finish
-
Notify manager of completion.
Housekeeping
-
Walkways maintained, aisle defined, uncluttered
-
Is storage maintained within the markings on the floor, racks and tables
-
Are floors adequately swept, mopped, vacuumed and free of slipping/tripping/fall hazards
-
Emergency exits clearly identified/unobstructed
-
Unapproved doors clearly marked “NOT AN EXIT”
-
Stairs free from material storage and debris
-
All trash removed
-
Is the work and storage areas clean and orderly
-
First aid responders available for each shift
-
Are cabinet tops toolboxes and tables clean and not used for storage
Signs and Postings
-
Safety Policy is posted and up to date
-
Emergency evacuation plan is clearly defined, posted and up to date
-
Safety Alert's are posted including other sites
-
Safety Pyramid is up to date
-
Unsafe and Near miss report forms are readily available to all employees
Emergency Medical
-
Bloodborne pathogens exposure kits available
-
First Aid supplies adequate and available
-
Emergency contact information posted
Slip/Trip/Fall Hazards
-
Stairways in good condition with handrails, treads, and risers in proper proportion and non-slip
-
Portable ladders equipped with non-slip feet. Metal ladders marked "DO NOT USE AROUND ELECTRICAL EQUIPMENT"
-
Work areas, aisle ways, and storage areas are orderly
-
Elevated areas have guardrails and toe boards
-
Illumination adequate for normal conditions, emergency lighting in place
-
External walking, parking, and break areas free of potential hazard
-
Warning signs posted for wet floors and spills
-
Antislip mats and flooring used where appropriate
Hand Tools
-
Power tools properly grounded/have safety power switch
-
Defective tools are removed from service
-
Proper guards are provided, tools electrically grounded or double insulated
-
Grinders/Sanders bridge gaps set max 1/8"
-
There is a preventative maintenance/inspection program
Fire Safety
-
Portable fire extinguishers are mounted properly, accessible, and inspected /access unobstructed
-
Approved safety containers are used for flammable liquids & clearly marked
-
Bonding and grounding used with storage of flammable materials
-
Combustible debris disposed of regularly
-
“No Smoking” area designated
-
Sprinkler system functional, inspected, and documented
-
Smoke/heat detectors functional and inspected
-
Minimum 18” clearance below sprinkler heads
-
Sprinkler valves locked open
Electrical Hazards
-
Machinery and equipment are grounded per code
-
Electrical panels have clear access
-
Electrical panels are clearly marked
-
Are all breaker boxes, junction boxes, electrical panels securely closed
-
Outlet, switches, and boxes have covers and labels
-
Permanent wiring in place – no extension cords
-
Exposure of overhead electrical lines controlled
-
Emergency stops and critical electrical controls are identified
-
Appropriate electrical systems designed for hazardous location have been installed in spray booths and flammable liquid storage rooms
Material Handling Equipment
-
Materials are neatly and safely stored on metal racks and in supply cage
-
Containers used for storage are in good condition
-
Storage areas free from tripping hazards
-
Pallets and skids are inspected before use
-
Weight limits are clearly marked on shelving
-
Boxes over allowed lifting weight are marked
-
Shelving and platforms are in good condition
Forklift Operations
-
Observed operating at safe speeds
-
Observed safe loading and unloading practices
-
Equipped with back up alarms
-
Operators qualified and trained
-
Equipment inspected beginning of each shift
-
Seat belts worn properly
-
Mirrors installed at blind spots
-
Horns Operational
Company Vehicle
-
If Observed, was the vehicle operating at a safe speed
-
Vehicle inspections are done per shift/driver/vehicle
-
Vehicle is kept up with (clean and free of damage)
Mechanical and Manual Handling and Storage
-
Hoist chains, cables, and slings are inspected regularly and documented
-
Load limits are posted for all floors above ground level
-
Load limits are displayed on all hoists
-
Manual handling aids available and used
-
Weight limits are set for manual lifting, carrying, pushing, and pulling
-
Workers trained in proper lifting techniques and ergonomics
Risk Assessments
-
Risk assessments have been completed for each task in the department
-
The risk assessment has been reviewed by the employees doing the task
Machinery
-
Lockout/tagout program in place, locks available, and employees trained
-
Hazardous areas painted bright colors
-
Guards are provided for “point of operation” of machinery
-
Clothing and hair restrictions are in place to prevent entanglement in machinery
-
Power transmission guards are in place
-
Noise exposures measured and documented
-
Warning labels displayed in obvious locations
-
Compressed air hoses have proper nozzles on them
-
Air hoses provided with safety latch to prevent accidental disconnect
-
Welding equipment in good condition
-
Compressed gas cylinders are secured to prevent falling
-
Overhead hazards from equipment, conveyors, and process pipes are guarded below 7 feet from the door
-
Compressed gas cylinders are properly labeled to include if it is empty
Chemicals
-
Hazardous materials containers are properly labeled
-
Safety Data Sheets Available
-
Hazard Communication Training program in place
-
Smoking and eating prohibited in work areas
-
Eye wash and emergency shower available, functional, inspected and documented
Personal Protective Equipment
-
Employees trained in the use and maintenance of PPE – training documented
-
PPE assessment performed and requirements in place
-
Hearing protecting utilized in required areas
-
Face and eye protection in place where needed
-
Safety shoe protection in place where needed
-
Protective clothing, gloves, aprons, boots, face shields, and goggles are used when handling hazardous materials
Environmental Management System
-
There is no evidence of broken lamps
-
Used rags, gloves, mats are kept in covered containers
-
Used batteries are recycled in the proper collection container
-
Waste oil, emulsion, spent light bulbs, etc are all dated with start accumulation date
-
All leaks and spills are properly contained
Finish
-
Notify manager of completion.
Housekeeping
-
Walkways maintained, aisle defined, uncluttered
-
Is storage maintained within the markings on the floor
-
Are floors adequately swept, mopped, vacuumed and free of slipping/tripping/fall hazards
-
Emergency exits clearly identified/unobstructed
-
Unapproved doors clearly marked “NOT AN EXIT”
-
All trash removed
-
Is the work and storage areas clean and orderly
-
First aid responders available for each shift
-
Are cabinet tops clean and not used for storage
Signs and Posting
-
Emergency evacuation plan is posted and up to date
-
Safety Alert's are posted including other sites
-
Safety Pyramid is up to date
-
Unsafe and Near miss report forms are readily available to all employees
-
Safety Policy is posted and up to date
Emergency Medical
-
Emergency contact information posted
-
First Aid supplies adequate and available
-
Bloodborne pathogens exposure kits available
-
Transportation available for injured worker plan in place
Slip Trip and Fall Hazards
-
Portable ladders equipped with non-slip feet. Metal ladders marked "DO NOT USE AROUND ELECTRICAL EQUIPMENT"
-
Work areas, aisle ways, and storage areas are orderly
-
Illumination adequate for normal conditions, emergency lighting in place
-
External walking, parking, and break areas free of potential hazard
-
Warning signs posted for wet floors and spills
Hand Tools
-
Power tools properly grounded/have safety power switch
-
Defective tools are removed from service
-
Proper guards are provided, tools electrically grounded or double insulated
-
There is a preventative maintenance/inspection program
Fire Safety
-
Portable fire extinguishers are mounted properly, accessible, and inspected /access unobstructed
-
Approved safety containers are used for flammable liquids & clearly marked
-
Combustible debris disposed of regularly
-
“No Smoking” area designated
-
Sprinkler system functional, inspected, and documented
-
Smoke/heat detectors functional and inspected
-
Minimum 18” clearance below sprinkler heads
-
Sprinkler valves locked open
Electrical Hazards
-
Machinery and equipment are grounded per code
-
Electrical panels have clear access
-
Electrical panels are clearly marked
-
Are all breaker boxes, junction boxes, electrical panels securely closed
-
Outlet, switches, and boxes have covers and labels
-
Permanent wiring in place – no extension cords
-
Exposure of overhead electrical lines controlled
-
Emergency stops and critical electrical controls are identified
Material Handling Equipment
Material Handling Equipment
-
Materials are neatly and safely stored
-
Containers used for storage are in good condition
-
Storage areas free from tripping hazards
-
Pallets and skids are inspected before use
-
Weight limits are clearly marked on shelving
-
Boxes over allowed lifting weight are marked
-
Shelving and platforms are in good condition
Forklift Operations
-
Observed operating at safe speeds
-
Observed safe loading and unloading practices
-
Equipped with back up alarms
-
Operators qualified and trained
-
Equipment inspected beginning of each shift
-
Seat belts worn properly
-
Mirrors installed at blind spots
-
Horns Operational
Mechanical and Manual Handling and Storage
-
Manual handling aids available and used
-
Weight limits are set for manual lifting, carrying, pushing, and pulling
-
Workers trained in proper lifting techniques and ergonomics
Procedures
-
There is a procedure for each task
-
Procedure includes safety requirements and personal protective equipment requirements
Training (Verification of any training will be based on review of the training rosters)
-
Personnel are trained in the task they are doing
-
There is a training matrix for each department with required training for each task
-
Employees are up to date in required training (task and safety )
-
Safety talks are being performed on a weekly basis
-
Safety alerts from all sites are reviewed
-
Initial training includes a thorough review of hazards and incidents associated with the task
Risk Assessment
-
Risk assessments have been completed for each task in the department
-
The risk assessment has been reviewed by the employees doing the task
Machinery
-
Lockout/tagout program in place, locks available, and employees trained
-
Hazardous areas painted bright colors
-
Guards are provided for “point of operation” of machinery
-
Clothing and hair restrictions are in place to prevent entanglement in machinery
-
Power transmission guards are in place
-
Noise exposures measured and documented
-
Warning labels displayed in obvious locations
-
Compressed air systems have pressure reduced to 30 PSI and are not used for cleaning clothes
-
Compressed air hoses have proper nozzles on them
-
Air hoses provided with safety latch to prevent accidental disconnect
-
Compressed gas cylinders are secured to prevent falling
-
Overhead hazards from equipment, conveyors, and process pipes are guarded below 7 feet from the door
-
Compressed gas cylinders are properly labeled to include if it is empty
Chemicals
-
Hazardous materials containers are properly labeled
-
Safety Data Sheets Available
-
Hazard Communication Training program in place
-
Smoking and eating prohibited in work areas where chemicals are used
-
Eye wash and emergency shower available, functional, inspected and documented
Personal Protective Equipment
-
Employees trained in the use and maintenance of PPE – training documented
-
PPE assessment performed and requirements in place
-
Hearing protecting utilized in required areas
-
Face and eye protection in place where needed
-
Safety shoe protection in place where needed
-
Protective clothing, gloves, aprons, boots, face shields, and goggles are used when handling hazardous materials
Environmental Management System
-
There is no evidence of broken lamps
-
Used rags, gloves, mats are kept in covered containers
-
There are no used batteries in the trash
-
Used batteries are recycled in the proper collection container
-
Waste oil, emulsion, spent light bulbs, etc are all dated with start accumulation date
-
All leaks and spills are properly contained
Finish
-
Notify manager of completion.
Housekeeping
-
Walkways maintained, aisle defined, uncluttered
-
Is storage maintained within the markings on the floor
-
Are floors adequately swept, mopped, vacuumed and free of slipping/tripping/fall hazards
-
Emergency exits clearly identified/unobstructed
-
Unapproved doors clearly marked “NOT AN EXIT”
-
Stairs free from material storage and debris
-
All trash removed
-
Is the work and storage areas clean and orderly
-
First aid responders available for each shift
-
Are cabinet tops clean and not used for storage
Signs and Posting
-
Emergency evacuation plan is posted and up to date
-
Safety Alert's are posted including other sites
-
Safety Pyramid is up to date
-
Unsafe and Near miss report forms are readily available to all employees
-
Safety Policy is posted and up to date
Emergency Medical
-
Emergency contact information posted
-
First Aid supplies adequate and available
-
Bloodborne pathogens exposure kits available
-
Transportation available for injured worker plan in place
Slip Trip and Fall Hazards
-
Stairways in good condition with handrails, treads, and risers in proper proportion and non-slip
-
Portable ladders equipped with non-slip feet. Metal ladders marked "DO NOT USE AROUND ELECTRICAL EQUIPMENT"
-
Work areas, aisle ways, and storage areas are orderly
-
Elevated areas have guardrails and toe boards
-
Illumination adequate for normal conditions, emergency lighting in place
-
External walking, parking, and break areas free of potential hazard
-
Warning signs posted for wet floors and spills
-
Antislip mats and flooring used where appropriate
Fire Safety
-
Portable fire extinguishers are mounted properly, accessible, and inspected /access unobstructed
-
Approved safety containers are used for flammable liquids & clearly marked
-
Bonding and grounding used with storage of flammable materials
-
Combustible debris disposed of regularly
-
“No Smoking” area designated
-
Sprinkler system functional, inspected, and documented
-
Smoke/heat detectors functional and inspected
-
Minimum 18” clearance below sprinkler heads
-
Sprinkler valves locked open
Electrical Hazards
-
Machinery and equipment are grounded per code
-
Electrical panels have clear access
-
Electrical panels are clearly marked
-
Are all breaker boxes, junction boxes, electrical panels securely closed
-
Outlet, switches, and boxes have covers and labels
-
Permanent wiring in place – no extension cords
-
Exposure of overhead electrical lines controlled
-
Emergency stops and critical electrical controls are identified
-
Appropriate electrical systems designed for hazardous location have been installed in spray booths and flammable liquid storage rooms
Material Handling Equipment
Material Handling Equipment
-
Materials are neatly and safely stored
-
Containers used for storage are in good condition
-
Storage areas free from tripping hazards
-
Pallets and skids are inspected before use
-
Weight limits are clearly marked on shelving
-
Boxes over allowed lifting weight are marked
-
Shelving and platforms are in good condition
Forklift Operations
-
Observed operating at safe speeds
-
Observed safe loading and unloading practices
-
Equipped with back up alarms
-
Operators qualified and trained
-
Equipment inspected beginning of each shift
-
Seat belts worn properly
-
Mirrors installed at blind spots
-
Horns Operational
Mechanical and Manual Handling and Storage
-
Workers trained in proper lifting techniques and ergonomics
Procedures
-
There is a procedure for each task
-
Procedure includes safety requirements and personal protective equipment requirements
Training (Verification of any training will be based on review of the training rosters)
-
Personnel are trained in the task they are doing
-
There is a training matrix for each department with required training for each task
-
Employees are up to date in required training (task and safety )
-
Safety talks are being performed on a weekly basis
-
Safety alerts from all sites are reviewed
-
Initial training includes a thorough review of hazards and incidents associated with the task
Risk Assessment
-
Risk assessments have been completed for each task in the department
-
The risk assessment has been reviewed by the employees doing the task
Machinery
-
Lockout/tagout program in place, locks available, and employees trained
-
Hazardous areas painted bright colors
-
Guards are provided for “point of operation” of machinery
-
Clothing and hair restrictions are in place to prevent entanglement in machinery
-
Power transmission guards are in place
-
Noise exposures measured and documented
-
Warning labels displayed in obvious locations
-
Compressed air systems have pressure reduced to 30 PSI and are not used for cleaning clothes
-
Compressed air hoses have proper nozzles on them
-
Air hoses provided with safety latch to prevent accidental disconnect
-
Welding equipment in good condition
-
Compressed gas cylinders are secured to prevent falling
-
Overhead hazards from equipment, conveyors, and process pipes are guarded below 7 feet from the door
-
Compressed gas cylinders are properly labeled to include if it is empty
Chemicals
-
Hazardous materials containers are properly labeled
-
Safety Data Sheets Available
-
Hazard Communication Training program in place
-
Smoking and eating prohibited in work areas where chemicals are used
-
Eye wash and emergency shower available, functional, inspected and documented
Personal Protective Equipment
-
Employees trained in the use and maintenance of PPE – training documented
-
PPE assessment performed and requirements in place
-
Hearing protecting utilized in required areas
-
Face and eye protection in place where needed
-
Safety shoe protection in place where needed
-
Protective clothing, gloves, aprons, boots, face shields, and goggles are used when handling hazardous materials
Environmental Management System
-
There is no evidence of broken lamps
-
Used rags, gloves, mats are kept in covered containers
-
There are no used batteries in the trash
-
Used batteries are recycled in the proper collection container
-
Waste oil, emulsion, spent light bulbs, etc are all dated with start accumulation date
-
All leaks and spills are properly contained
Finish
-
Notify manager of completion.
Housekeeping
-
Walkways maintained, aisle defined, uncluttered
-
Are floors adequately swept, mopped, vacuumed and free of slipping/tripping/fall hazards
-
Emergency exits clearly identified/unobstructed
-
Unapproved doors clearly marked “NOT AN EXIT”
-
All trash removed
-
Is the work and storage areas clean and orderly
-
First aid responders available for each shift
-
Are cabinet tops clean and not used for storage
Signs and Posting
-
Emergency evacuation plan is posted and up to date
-
Safety Alert's are posted including other sites
-
Safety Pyramid is up to date
-
Unsafe and Near miss report forms are readily available to all employees
-
Safety Policy is posted and up to date
Emergency Medical
-
Emergency contact information posted
-
First Aid supplies adequate and available
-
Bloodborne pathogens exposure kits available
-
Transportation available for injured worker plan in place
Slip Trip and Fall Hazards
-
Portable ladders equipped with non-slip feet. Metal ladders marked "DO NOT USE AROUND ELECTRICAL EQUIPMENT"
-
Work areas, aisle ways, and storage areas are orderly
-
Illumination adequate for normal conditions, emergency lighting in place
-
External walking, parking, and break areas free of potential hazard
-
Warning signs posted for wet floors and spills
-
Antislip mats and flooring used where appropriate
Hand Tools
-
Power tools properly grounded/have safety power switch
-
Defective tools are removed from service
-
Proper guards are provided, tools electrically grounded or double insulated
-
There is a preventative maintenance/inspection program
Fire Safety
-
Portable fire extinguishers are mounted properly, accessible, and inspected /access unobstructed
-
Approved safety containers are used for flammable liquids & clearly marked
-
Bonding and grounding used with storage of flammable materials
-
Combustible debris disposed of regularly
-
“No Smoking” area designated
-
Sprinkler system functional, inspected, and documented
-
Smoke/heat detectors functional and inspected
-
Minimum 18” clearance below sprinkler heads
-
Sprinkler valves locked open
Electrical Hazards
-
Machinery and equipment are grounded per code
-
Electrical panels have clear access
-
Electrical panels are clearly marked
-
Are all breaker boxes, junction boxes, electrical panels securely closed
-
Outlet, switches, and boxes have covers and labels
-
Permanent wiring in place – no extension cords
-
Exposure of overhead electrical lines controlled
-
Emergency stops and critical electrical controls are identified
-
Appropriate electrical systems designed for hazardous location have been installed in spray booths and flammable liquid storage rooms
Material Handling Equipment
-
Materials are neatly and safely stored
-
Containers used for storage are in good condition
-
Storage areas free from tripping hazards
-
Boxes over allowed lifting weight are marked
-
Shelving and platforms are in good condition
Mechanical and Manual Handling and Storage
-
Manual handling aids available and used
-
Weight limits are set for manual lifting, carrying, pushing, and pulling
-
Workers trained in proper lifting techniques and ergonomics
Procedures
-
There is a procedure for each task
-
Procedure includes safety requirements and personal protective equipment requirements
Training (Verification of any training will be based on review of the training rosters)
-
Personnel are trained in the task they are doing
-
There is a training matrix for each department with required training for each task
-
Employees are up to date in required training (task and safety )
-
Safety talks are being performed on a weekly basis
-
Safety alerts from all sites are reviewed
-
Initial training includes a thorough review of hazards and incidents associated with the task
Risk Assessment
-
Risk assessments have been completed for each task in the department
-
The risk assessment has been reviewed by the employees doing the task
Machinery
-
Lockout/tagout program in place, locks available, and employees trained
-
Hazardous areas painted bright colors
-
Guards are provided for “point of operation” of machinery
-
Clothing and hair restrictions are in place to prevent entanglement in machinery
-
Power transmission guards are in place
-
Warning labels displayed in obvious locations
-
Compressed air hoses have proper nozzles on them
-
Air hoses provided with safety latch to prevent accidental disconnect
-
Compressed gas cylinders are secured to prevent falling
-
Overhead hazards from equipment, conveyors, and process pipes are guarded below 7 feet from the door
-
Compressed gas cylinders are properly labeled to include if it is empty
Chemicals
-
Hazardous materials containers are properly labeled
-
Safety Data Sheets Available
-
Hazard Communication Training program in place
-
Smoking and eating prohibited in work areas where chemicals are used
-
Eye wash and emergency shower available, functional, inspected and documented
Personal Protective Equipment
-
Employees trained in the use and maintenance of PPE – training documented
-
PPE assessment performed and requirements in place
-
Hearing protecting utilized in required areas
-
Face and eye protection in place where needed
-
Safety shoe protection in place where needed
-
Protective clothing, gloves, aprons, boots, face shields, and goggles are used when handling hazardous materials
Environmental Management System
-
There is no evidence of broken lamps
-
Used rags, gloves, mats are kept in covered containers
-
There are no used batteries in the trash
-
Used batteries are recycled in the proper collection container
-
Waste oil, emulsion, spent light bulbs, etc are all dated with start accumulation date
-
All leaks and spills are properly contained
Finish
-
Notify manager of completion.
Housekeeping
-
Walkways maintained, aisle defined, uncluttered
-
Is storage maintained within the markings on the floor
-
Are floors adequately swept, mopped, vacuumed and free of slipping/tripping/fall hazards
-
Emergency exits clearly identified/unobstructed
-
Unapproved doors clearly marked “NOT AN EXIT”
-
Stairs free from material storage and debris
-
All trash removed
-
Is the work and storage areas clean and orderly
-
First aid responders available for each shift
-
Are cabinet tops clean and not used for storage
Signs and Posting
-
Emergency evacuation plan is posted and up to date
-
Safety Alert's are posted including other sites
-
Safety Pyramid is up to date
-
Unsafe and Near miss report forms are readily available to all employees
-
Safety Policy is posted and up to date
Emergency Medical
-
Emergency contact information posted
-
First Aid supplies adequate and available
-
Bloodborne pathogens exposure kits available
-
Transportation available for injured worker plan in place
Slip Trip and Fall Hazards
-
Stairways in good condition with handrails, treads, and risers in proper proportion and non-slip
-
Portable ladders equipped with non-slip feet. Metal ladders marked "DO NOT USE AROUND ELECTRICAL EQUIPMENT"
-
Work areas, aisle ways, and storage areas are orderly
-
Elevated areas have guardrails and toe boards
-
Illumination adequate for normal conditions, emergency lighting in place
-
External walking, parking, and break areas free of potential hazard
-
Warning signs posted for wet floors and spills
-
Antislip mats and flooring used where appropriate
Hand Tools
-
Power tools properly grounded/have safety power switch
-
Defective tools are removed from service
-
Proper guards are provided, tools electrically grounded or double insulated
-
There is a preventative maintenance/inspection program
Fire Safety
-
Portable fire extinguishers are mounted properly, accessible, and inspected /access unobstructed
-
Approved safety containers are used for flammable liquids & clearly marked
-
Bonding and grounding used with storage of flammable materials
-
Combustible debris disposed of regularly
-
“No Smoking” area designated
-
Sprinkler system functional, inspected, and documented
-
Smoke/heat detectors functional and inspected
-
Minimum 18” clearance below sprinkler heads
-
Sprinkler valves locked open
Electrical Hazards
-
Machinery and equipment are grounded per code
-
Electrical panels have clear access
-
Electrical panels are clearly marked
-
Are all breaker boxes, junction boxes, electrical panels securely closed
-
Outlet, switches, and boxes have covers and labels
-
Permanent wiring in place – no extension cords
-
Exposure of overhead electrical lines controlled
-
Emergency stops and critical electrical controls are identified
-
Appropriate electrical systems designed for hazardous location have been installed in spray booths and flammable liquid storage rooms
Material Handling Equipment
-
Materials are neatly and safely stored
-
Containers used for storage are in good condition
-
Storage areas free from tripping hazards
-
Pallets and skids are inspected before use
-
Weight limits are clearly marked on shelving
-
Boxes over allowed lifting weight are marked
-
Shelving and platforms are in good condition
Forklift Operations
-
Observed operating at safe speeds
-
Observed safe loading and unloading practices
-
Equipped with back up alarms
-
Operators qualified and trained
-
Equipment inspected beginning of each shift
-
Seat belts worn properly
-
Mirrors installed at blind spots
-
Horns Operational
Company Vehicle
-
If Observed, was the vehicle operating at a safe speed
-
Vehicle inspections are done per shift/driver/vehicle
-
Vehicle is kept up with (clean and free of damage)
Mechanical and Manual Handling and Storage
-
Hoist chains, cables, and slings are inspected regularly and documented
-
Load limits are posted for all floors above ground level
-
Load limits are displayed on all hoists
-
Manual handling aids available and used
-
Weight limits are set for manual lifting, carrying, pushing, and pulling
-
Workers trained in proper lifting techniques and ergonomics
Procedures
-
There is a procedure for each task
-
Procedure includes safety requirements and personal protective equipment requirements
Training (Verification of any training will be based on review of the training rosters)
-
Personnel are trained in the task they are doing
-
There is a training matrix for each department with required training for each task
-
Employees are up to date in required training (task and safety )
-
Safety talks are being performed on a weekly basis
-
Safety alerts from all sites are reviewed
-
Initial training includes a thorough review of hazards and incidents associated with the task
Risk Assessment
-
Risk assessments have been completed for each task in the department
-
The risk assessment has been reviewed by the employees doing the task
Machinery
-
Lockout/tagout program in place, locks available, and employees trained
-
Hazardous areas painted bright colors
-
Guards are provided for “point of operation” of machinery
-
Clothing and hair restrictions are in place to prevent entanglement in machinery
-
Power transmission guards are in place
-
Noise exposures measured and documented
-
Warning labels displayed in obvious locations
-
Compressed air systems have pressure reduced to 30 PSI and are not used for cleaning clothes
-
Compressed air hoses have proper nozzles on them
-
Air hoses provided with safety latch to prevent accidental disconnect
-
Welding equipment in good condition
-
Compressed gas cylinders are secured to prevent falling
-
Overhead hazards from equipment, conveyors, and process pipes are guarded below 7 feet from the door
-
Compressed gas cylinders are properly labeled to include if it is empty
Chemicals
-
Hazardous materials containers are properly labeled
-
Safety Data Sheets Available
-
Hazard Communication Training program in place
-
Smoking and eating prohibited in work areas where chemicals are used
-
Eye wash and emergency shower available, functional, inspected and documented
Personal Protective Equipment
-
Employees trained in the use and maintenance of PPE – training documented
-
PPE assessment performed and requirements in place
-
Hearing protecting utilized in required areas
-
Face and eye protection in place where needed
-
Safety shoe protection in place where needed
-
Protective clothing, gloves, aprons, boots, face shields, and goggles are used when handling hazardous materials
Environmental Management System
-
There is no evidence of broken lamps
-
Used rags, gloves, mats are kept in covered containers
-
There are no used batteries in the trash
-
Used batteries are recycled in the proper collection container
-
Waste oil, emulsion, spent light bulbs, etc are all dated with start accumulation date
-
All leaks and spills are properly contained
Finish
-
Notify manager of completion.
Housekeeping
-
Walkways maintained, aisle defined, uncluttered
-
Is storage maintained within the markings on the floor
-
Are floors adequately swept, mopped, vacuumed and free of slipping/tripping/fall hazards
-
Emergency exits clearly identified/unobstructed
-
Unapproved doors clearly marked “NOT AN EXIT”
-
Stairs free from material storage and debris
-
All trash removed
-
Is the work and storage areas clean and orderly
-
First aid responders available for each shift
-
Are cabinet tops clean and not used for storage
Signs and Posting
-
Emergency evacuation plan is posted and up to date
-
Safety Alert's are posted including other sites
-
Safety Pyramid is up to date
-
Unsafe and Near miss report forms are readily available to all employees
-
Safety Policy is posted and up to date
Emergency Medical
-
Emergency contact information posted
-
First Aid supplies adequate and available
-
Bloodborne pathogens exposure kits available
-
Transportation available for injured worker plan in place
Slip Trip and Fall Hazards
-
Stairways in good condition with handrails, treads, and risers in proper proportion and non-slip
-
Portable ladders equipped with non-slip feet. Metal ladders marked "DO NOT USE AROUND ELECTRICAL EQUIPMENT"
-
Work areas, aisle ways, and storage areas are orderly
-
Elevated areas have guardrails and toe boards
-
Illumination adequate for normal conditions, emergency lighting in place
-
External walking, parking, and break areas free of potential hazard
-
Warning signs posted for wet floors and spills
-
Antislip mats and flooring used where appropriate
Hand Tools
-
Power tools properly grounded/have safety power switch
-
Defective tools are removed from service
-
Proper guards are provided, tools electrically grounded or double insulated
-
There is a preventative maintenance/inspection program
Fire Safety
-
Portable fire extinguishers are mounted properly, accessible, and inspected /access unobstructed
-
Approved safety containers are used for flammable liquids & clearly marked
-
Bonding and grounding used with storage of flammable materials
-
Combustible debris disposed of regularly
-
“No Smoking” area designated
-
Sprinkler system functional, inspected, and documented
-
Smoke/heat detectors functional and inspected
-
Minimum 18” clearance below sprinkler heads
-
Sprinkler valves locked open
Electrical Hazards
-
Machinery and equipment are grounded per code
-
Electrical panels have clear access
-
Electrical panels are clearly marked
-
Are all breaker boxes, junction boxes, electrical panels securely closed
-
Outlet, switches, and boxes have covers and labels
-
Permanent wiring in place – no extension cords
-
Exposure of overhead electrical lines controlled
-
Emergency stops and critical electrical controls are identified
-
Appropriate electrical systems designed for hazardous location have been installed in spray booths and flammable liquid storage rooms
Material Handling Equipment
-
Materials are neatly and safely stored
-
Containers used for storage are in good condition
-
Storage areas free from tripping hazards
-
Pallets and skids are inspected before use
-
Weight limits are clearly marked on shelving
-
Boxes over allowed lifting weight are marked
-
Shelving and platforms are in good condition
Forklift Operations
-
Observed operating at safe speeds
-
Observed safe loading and unloading practices
-
Equipped with back up alarms
-
Operators qualified and trained
-
Equipment inspected beginning of each shift
-
Seat belts worn properly
-
Mirrors installed at blind spots
-
Horns Operational
Company Vehicle
-
If Observed, was the vehicle operating at a safe speed
-
Vehicle inspections are done per shift/driver/vehicle
-
Vehicle is kept up with (clean and free of damage)
Mechanical and Manual Handling and Storage
-
Hoist chains, cables, and slings are inspected regularly and documented
-
Load limits are posted for all floors above ground level
-
Load limits are displayed on all hoists
-
Manual handling aids available and used
-
Weight limits are set for manual lifting, carrying, pushing, and pulling
-
Workers trained in proper lifting techniques and ergonomics
Procedures
-
There is a procedure for each task
-
Procedure includes safety requirements and personal protective equipment requirements
Training (Verification of any training will be based on review of the training rosters)
-
Personnel are trained in the task they are doing
-
There is a training matrix for each department with required training for each task
-
Employees are up to date in required training (task and safety )
-
Safety talks are being performed on a weekly basis
-
Safety alerts from all sites are reviewed
-
Initial training includes a thorough review of hazards and incidents associated with the task
Risk Assessment
-
Risk assessments have been completed for each task in the department
-
The risk assessment has been reviewed by the employees doing the task
Machinery
-
Lockout/tagout program in place, locks available, and employees trained
-
Hazardous areas painted bright colors
-
Guards are provided for “point of operation” of machinery
-
Clothing and hair restrictions are in place to prevent entanglement in machinery
-
Power transmission guards are in place
-
Noise exposures measured and documented
-
Warning labels displayed in obvious locations
-
Compressed air systems have pressure reduced to 30 PSI and are not used for cleaning clothes
-
Compressed air hoses have proper nozzles on them
-
Air hoses provided with safety latch to prevent accidental disconnect
-
Welding equipment in good condition
-
Compressed gas cylinders are secured to prevent falling
-
Overhead hazards from equipment, conveyors, and process pipes are guarded below 7 feet from the door
-
Compressed gas cylinders are properly labeled to include if it is empty
Chemicals
-
Hazardous materials containers are properly labeled
-
Safety Data Sheets Available
-
Hazard Communication Training program in place
-
Smoking and eating prohibited in work areas where chemicals are used
-
Eye wash and emergency shower available, functional, inspected and documented
Personal Protective Equipment
-
Employees trained in the use and maintenance of PPE – training documented
-
PPE assessment performed and requirements in place
-
Hearing protecting utilized in required areas
-
Face and eye protection in place where needed
-
Safety shoe protection in place where needed
-
Protective clothing, gloves, aprons, boots, face shields, and goggles are used when handling hazardous materials
Environmental Management System
-
There is no evidence of broken lamps
-
Used rags, gloves, mats are kept in covered containers
-
There are no used batteries in the trash
-
Used batteries are recycled in the proper collection container
-
Waste oil, emulsion, spent light bulbs, etc are all dated with start accumulation date
-
All leaks and spills are properly contained
Finish
-
Notify manager of completion.
Housekeeping
-
Walkways maintained, aisle defined, uncluttered
-
Is storage maintained within the markings on the floor
-
Are floors adequately swept, mopped, vacuumed and free of slipping/tripping/fall hazards
-
Emergency exits clearly identified/unobstructed
-
Unapproved doors clearly marked “NOT AN EXIT”
-
All trash removed
-
Is the work and storage areas clean and orderly
-
First aid responders available for each shift
-
Are cabinet tops clean and not used for storage
Signs and Posting
-
Emergency evacuation plan is posted and up to date
-
Safety Alert's are posted including other sites
-
Safety Pyramid is up to date
-
Unsafe and Near miss report forms are readily available to all employees
-
Safety Policy is posted and up to date
Emergency Medical
-
Emergency contact information posted
-
First Aid supplies adequate and available
-
Bloodborne pathogens exposure kits available
-
Transportation available for injured worker plan in place
Slip Trip and Fall Hazards
-
Stairways in good condition with handrails, treads, and risers in proper proportion and non-slip
-
Portable ladders equipped with non-slip feet. Metal ladders marked "DO NOT USE AROUND ELECTRICAL EQUIPMENT"
-
Work areas, aisle ways, and storage areas are orderly
-
Illumination adequate for normal conditions, emergency lighting in place
-
External walking, parking, and break areas free of potential hazard
-
Warning signs posted for wet floors and spills
-
Antislip mats and flooring used where appropriate
Hand Tools
-
Power tools properly grounded/have safety power switch
-
Defective tools are removed from service
-
Proper guards are provided, tools electrically grounded or double insulated
-
There is a preventative maintenance/inspection program
Fire Safety
-
Portable fire extinguishers are mounted properly, accessible, and inspected /access unobstructed
-
Approved safety containers are used for flammable liquids & clearly marked
-
Combustible debris disposed of regularly
-
“No Smoking” area designated
-
Sprinkler system functional, inspected, and documented
-
Smoke/heat detectors functional and inspected
-
Minimum 18” clearance below sprinkler heads
-
Sprinkler valves locked open
Electrical Hazards
-
Machinery and equipment are grounded per code
-
Electrical panels have clear access
-
Electrical panels are clearly marked
-
Are all breaker boxes, junction boxes, electrical panels securely closed
-
Outlet, switches, and boxes have covers and labels
-
Permanent wiring in place – no extension cords
-
Exposure of overhead electrical lines controlled
-
Emergency stops and critical electrical controls are identified
Material Handling Equipment
-
Materials are neatly and safely stored
-
Containers used for storage are in good condition
-
Storage areas free from tripping hazards
-
Pallets and skids are inspected before use
-
Weight limits are clearly marked on shelving
-
Boxes over allowed lifting weight are marked
-
Shelving and platforms are in good condition
Forklift Operations
-
Observed operating at safe speeds
-
Observed safe loading and unloading practices
-
Equipped with back up alarms
-
Operators qualified and trained
-
Equipment inspected beginning of each shift
-
Seat belts worn properly
-
Mirrors installed at blind spots
-
Horns Operational
Mechanical and Manual Handling and Storage
-
Weight limits are set for manual lifting, carrying, pushing, and pulling
-
Workers trained in proper lifting techniques and ergonomics
Procedures
-
There is a procedure for each task
-
Procedure includes safety requirements and personal protective equipment requirements
Training (Verification of any training will be based on review of the training rosters)
-
Personnel are trained in the task they are doing
-
There is a training matrix for each department with required training for each task
-
Employees are up to date in required training (task and safety )
-
Safety talks are being performed on a weekly basis
-
Safety alerts from all sites are reviewed
-
Initial training includes a thorough review of hazards and incidents associated with the task
Risk Assessment
-
Risk assessments have been completed for each task in the department
-
The risk assessment has been reviewed by the employees doing the task
Machinery
-
Lockout/tagout program in place, locks available, and employees trained
-
Hazardous areas painted bright colors
-
Guards are provided for “point of operation” of machinery
-
Clothing and hair restrictions are in place to prevent entanglement in machinery
-
Power transmission guards are in place
-
Noise exposures measured and documented
-
Warning labels displayed in obvious locations
-
Compressed air systems have pressure reduced to 30 PSI and are not used for cleaning clothes
-
Compressed air hoses have proper nozzles on them
-
Air hoses provided with safety latch to prevent accidental disconnect
-
Compressed gas cylinders are secured to prevent falling
-
Overhead hazards from equipment, conveyors, and process pipes are guarded below 7 feet from the door
-
Compressed gas cylinders are properly labeled to include if it is empty
Chemicals
-
Hazardous materials containers are properly labeled
-
Safety Data Sheets Available
-
Hazard Communication Training program in place
-
Smoking and eating prohibited in work areas where chemicals are used
-
Eye wash and emergency shower available, functional, inspected and documented
Personal Protective Equipment
-
Employees trained in the use and maintenance of PPE – training documented
-
PPE assessment performed and requirements in place
-
Hearing protecting utilized in required areas
-
Face and eye protection in place where needed
-
Safety shoe protection in place where needed
-
Protective clothing, gloves, aprons, boots, face shields, and goggles are used when handling hazardous materials
Environmental Management System
-
There is no evidence of broken lamps
-
Used rags, gloves, mats are kept in covered containers
-
There are no used batteries in the trash
-
Used batteries are recycled in the proper collection container
-
Waste oil, emulsion, spent light bulbs, etc are all dated with start accumulation date
-
All leaks and spills are properly contained
Finish
-
Notify manager of completion.
Housekeeping
-
Walkways maintained, aisle defined, uncluttered
-
Is storage maintained within the markings on the floor
-
Are floors adequately swept, mopped, vacuumed and free of slipping/tripping/fall hazards
-
Emergency exits clearly identified/unobstructed
-
Unapproved doors clearly marked “NOT AN EXIT”
-
Stairs free from material storage and debris
-
All trash removed
-
Is the work and storage areas clean and orderly
-
First aid responders available for each shift
-
Are cabinet tops clean and not used for storage
Signs and Posting
-
Emergency evacuation plan is posted and up to date
-
Safety Alert's are posted including other sites
-
Safety Pyramid is up to date
-
Unsafe and Near miss report forms are readily available to all employees
-
Safety Policy is posted and up to date
Emergency Medical
-
Emergency contact information posted
-
First Aid supplies adequate and available
-
Bloodborne pathogens exposure kits available
-
Transportation available for injured worker plan in place
Slip Trip and Fall Hazards
-
Stairways in good condition with handrails, treads, and risers in proper proportion and non-slip
-
Portable ladders equipped with non-slip feet. Metal ladders marked "DO NOT USE AROUND ELECTRICAL EQUIPMENT"
-
Work areas, aisle ways, and storage areas are orderly
-
Elevated areas have guardrails and toe boards
-
Illumination adequate for normal conditions, emergency lighting in place
-
External walking, parking, and break areas free of potential hazard
-
Warning signs posted for wet floors and spills
-
Antislip mats and flooring used where appropriate
Hand Tools
-
Power tools properly grounded/have safety power switch
-
Defective tools are removed from service
-
Proper guards are provided, tools electrically grounded or double insulated
-
There is a preventative maintenance/inspection program
Fire Safety
-
Portable fire extinguishers are mounted properly, accessible, and inspected /access unobstructed
-
Approved safety containers are used for flammable liquids & clearly marked
-
Combustible debris disposed of regularly
-
“No Smoking” area designated
-
Sprinkler system functional, inspected, and documented
-
Smoke/heat detectors functional and inspected
-
Minimum 18” clearance below sprinkler heads
-
Sprinkler valves locked open
Electrical Hazards
-
Machinery and equipment are grounded per code
-
Electrical panels have clear access
-
Electrical panels are clearly marked
-
Are all breaker boxes, junction boxes, electrical panels securely closed
-
Outlet, switches, and boxes have covers and labels
-
Permanent wiring in place – no extension cords
-
Exposure of overhead electrical lines controlled
-
Emergency stops and critical electrical controls are identified
Material Handling Equipment
-
Materials are neatly and safely stored
-
Containers used for storage are in good condition
-
Storage areas free from tripping hazards
-
Pallets and skids are inspected before use
-
Weight limits are clearly marked on shelving
-
Boxes over allowed lifting weight are marked
-
Shelving and platforms are in good condition
Forklift Operations
-
Observed operating at safe speeds
-
Observed safe loading and unloading practices
-
Equipped with back up alarms
-
Operators qualified and trained
-
Equipment inspected beginning of each shift
-
Seat belts worn properly
-
Mirrors installed at blind spots
-
Horns Operational
Mechanical and Manual Handling and Storage
-
Weight limits are set for manual lifting, carrying, pushing, and pulling
-
Workers trained in proper lifting techniques and ergonomics
Procedures
-
There is a procedure for each task
-
Procedure includes safety requirements and personal protective equipment requirements
Training (Verification of any training will be based on review of the training rosters)
-
Personnel are trained in the task they are doing
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There is a training matrix for each department with required training for each task
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Employees are up to date in required training (task and safety )
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Safety talks are being performed on a weekly basis
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Safety alerts from all sites are reviewed
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Initial training includes a thorough review of hazards and incidents associated with the task
Risk Assessment
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Risk assessments have been completed for each task in the department
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The risk assessment has been reviewed by the employees doing the task
Machinery
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Lockout/tagout program in place, locks available, and employees trained
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Hazardous areas painted bright colors
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Guards are provided for “point of operation” of machinery
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Clothing and hair restrictions are in place to prevent entanglement in machinery
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Power transmission guards are in place
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Noise exposures measured and documented
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Warning labels displayed in obvious locations
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Compressed air systems have pressure reduced to 30 PSI and are not used for cleaning clothes
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Compressed air hoses have proper nozzles on them
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Air hoses provided with safety latch to prevent accidental disconnect
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Compressed gas cylinders are secured to prevent falling
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Overhead hazards from equipment, conveyors, and process pipes are guarded below 7 feet from the door
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Compressed gas cylinders are properly labeled to include if it is empty
Chemicals
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Hazardous materials containers are properly labeled
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Safety Data Sheets Available
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Hazard Communication Training program in place
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Smoking and eating prohibited in work areas where chemicals are used
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Eye wash and emergency shower available, functional, inspected and documented
Personal Protective Equipment
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Employees trained in the use and maintenance of PPE – training documented
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PPE assessment performed and requirements in place
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Hearing protecting utilized in required areas
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Face and eye protection in place where needed
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Safety shoe protection in place where needed
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Protective clothing, gloves, aprons, boots, face shields, and goggles are used when handling hazardous materials
Environmental Management System
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There is no evidence of broken lamps
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Used rags, gloves, mats are kept in covered containers
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There are no used batteries in the trash
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Used batteries are recycled in the proper collection container
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Waste oil, emulsion, spent light bulbs, etc are all dated with start accumulation date
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All leaks and spills are properly contained
Finish
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Notify manager of completion.