QA & Team Leader Walk Round

• QA & Team Leader Walk Round

• Conducted on

  Date

• Prepared by QA

  Andrew Ellis

  Geoff Moran

  Richard Johannessen

  Bryn Evason

• Team Leader

  Select Pawel Grzywaczewski Ladislav Baka Greg Klimczok Kevin Kelly Daniel Prime Mike Smith David Tulinski Kamil Novak

  • Pawel Grzywaczewski
  • Ladislav Baka
  • Greg Klimczok
  • Kevin Kelly
  • Daniel Prime
  • Mike Smith
  • David Tulinski
  • Kamil Novak

• Shift

  A Shift

  B Shift

  C Shift

  D Shift

• Checks on each machine. Labels on Boxes of Reclaim and are Correct<br>Condition of Pellets<br>Plastic Sheets on Scrap Pallets<br>Packaging Specification Correct<br>QC Checks up to Date<br>Log Book up to Date<br>Splashing Evident in Web<br>Gels Evident in Web<br>Lines Evident in Web<br>Die & Flow Line Procedures being Adhered too (If Applicable)<br>Condition of Winder Rollers<br>Air Entrapment<br>Web Check Board<br>Creased Reels<br>Damaged Reels<br>Core Protrusion<br>Hand Stacking<br>Blend Checks Completed<br>Temperatures<br>Correct Meterage<br>Machine in Auto<br>2 Sigma<br>

  okay

• Line Number

  Select 11 CO EX 12 CO EX 13 CO EX 14 CO EX 17 CO EX 18 CO EX 19 CO EX 33 CO EX

  • 11 CO EX
  • 12 CO EX
  • 13 CO EX
  • 14 CO EX
  • 17 CO EX
  • 18 CO EX
  • 19 CO EX
  • 33 CO EX

• Batch Number

• Operators Initials

• Are any of the faults present from the first page

  Yes

  No

• Which Fault

  Select Labels on Boxes of Reclaim Condition of Pellets Plastic Sheets on Scrap Pallets Packaging Specification Correct Log Book , Blend and QC Checks up to Date Splashing, Gels, or Lines Evident in Web Die & Flow Line Procedures being Adhered too (If Applicable) Meterage and Condition of Winder Rollers Machine in Auto and 2 Sigma okay Web Check Board Creased or Damaged Reels Core Protrusion Hand Stacking Temperatures

  • Labels on Boxes of Reclaim
  • Condition of Pellets
  • Plastic Sheets on Scrap Pallets
  • Packaging Specification Correct
  • Log Book , Blend and QC Checks up to Date
  • Splashing, Gels, or Lines Evident in Web
  • Die & Flow Line Procedures being Adhered too (If Applicable)
  • Meterage and Condition of Winder Rollers
  • Machine in Auto and 2 Sigma okay
  • Web Check Board
  • Creased or Damaged Reels
  • Core Protrusion
  • Hand Stacking
  • Temperatures

• Is packaging as per packaging spec

  Yes

  No

• Which Fault

  Select Cores Core Labels Reel Position labels Base Sheet Pallet Carton/Sleeve Carton/Sleeve Label Layer Pads

  • Cores
  • Core Labels
  • Reel Position labels
  • Base Sheet
  • Pallet
  • Carton/Sleeve
  • Carton/Sleeve Label
  • Layer Pads

Machine checks

• Line Number

  Select 11 CO EX 12 CO EX 13 CO EX 14 CO EX 17 CO EX 18 CO EX 19 CO EX 33 CO EX

  • 11 CO EX
  • 12 CO EX
  • 13 CO EX
  • 14 CO EX
  • 17 CO EX
  • 18 CO EX
  • 19 CO EX
  • 33 CO EX

• Batch Number

• Operators Initials

• Are any of the faults present from the first page.

  Yes

  No

• Which Fault

  Select Labels on Boxes of Reclaim Condition of Pellets Plastic Sheets on Scrap Pallets Packaging Specification Correct Log Book , Blend and QC Checks up to Date Splashing, Gels, or Lines Evident in Web Die & Flow Line Procedures being Adhered too (If Applicable) Meterage and Condition of Winder Rollers Machine in Auto and 2 Sigma okay Web Check Board Creased or Damaged Reels Core Protrusion Hand Stacking Temperatures

  • Labels on Boxes of Reclaim
  • Condition of Pellets
  • Plastic Sheets on Scrap Pallets
  • Packaging Specification Correct
  • Log Book , Blend and QC Checks up to Date
  • Splashing, Gels, or Lines Evident in Web
  • Die & Flow Line Procedures being Adhered too (If Applicable)
  • Meterage and Condition of Winder Rollers
  • Machine in Auto and 2 Sigma okay
  • Web Check Board
  • Creased or Damaged Reels
  • Core Protrusion
  • Hand Stacking
  • Temperatures

• Is packaging as per packaging spec.

  Yes

  No

• Which Fault

  Select Cores Core Labels Reel Position labels Base Sheet Pallet Carton/Sleeve Carton/Sleeve Label Layer Pads

  • Cores
  • Core Labels
  • Reel Position labels
  • Base Sheet
  • Pallet
  • Carton/Sleeve
  • Carton/Sleeve Label
  • Layer Pads

Machine Checks

• Line Number

  Select 11 CO EX 12 CO EX 13 CO EX 14 CO EX 17 CO EX 18 CO EX 19 CO EX 33 CO EX

  • 11 CO EX
  • 12 CO EX
  • 13 CO EX
  • 14 CO EX
  • 17 CO EX
  • 18 CO EX
  • 19 CO EX
  • 33 CO EX

• Batch Number

• Operator Initials

• Are any of the faults present from the front page.

  Yes

  No

• Which Fault

  Select Labels on Boxes of Reclaim Condition of Pellets Plastic Sheets on Scrap Pallets Packaging Specification Correct Log Book , Blend and QC Checks up to Date Splashing, Gels, or Lines Evident in Web Die & Flow Line Procedures being Adhered too (If Applicable) Meterage and Condition of Winder Rollers Machine in Auto and 2 Sigma okay Web Check Board Creased or Damaged Reels Core Protrusion Hand Stacking Temperatures

  • Labels on Boxes of Reclaim
  • Condition of Pellets
  • Plastic Sheets on Scrap Pallets
  • Packaging Specification Correct
  • Log Book , Blend and QC Checks up to Date
  • Splashing, Gels, or Lines Evident in Web
  • Die & Flow Line Procedures being Adhered too (If Applicable)
  • Meterage and Condition of Winder Rollers
  • Machine in Auto and 2 Sigma okay
  • Web Check Board
  • Creased or Damaged Reels
  • Core Protrusion
  • Hand Stacking
  • Temperatures

• Is packaging as per packaging spec.

  Yes

  No

• Which Fault

  Select Cores Core Labels Reel Position labels Base Sheet Pallet Carton/Sleeve Carton/Sleeve Label Layer Pads

  • Cores
  • Core Labels
  • Reel Position labels
  • Base Sheet
  • Pallet
  • Carton/Sleeve
  • Carton/Sleeve Label
  • Layer Pads

Machine Checks

• Line Number

  Select 11 CO EX 12 CO EX 13 CO EX 14 CO EX 17 CO EX 18 CO EX 19 CO EX 33 CO EX

  • 11 CO EX
  • 12 CO EX
  • 13 CO EX
  • 14 CO EX
  • 17 CO EX
  • 18 CO EX
  • 19 CO EX
  • 33 CO EX

• Batch Number

• Operator Initials

• Any of the faults present from the front page.

  Yes

  No

• Which Fault

  Select Labels on Boxes of Reclaim Condition of Pellets Plastic Sheets on Scrap Pallets Packaging Specification Correct Log Book , Blend and QC Checks up to Date Splashing, Gels, or Lines Evident in Web Die & Flow Line Procedures being Adhered too (If Applicable) Meterage and Condition of Winder Rollers Machine in Auto and 2 Sigma okay Web Check Board Creased or Damaged Reels Core Protrusion Hand Stacking Temperatures

  • Labels on Boxes of Reclaim
  • Condition of Pellets
  • Plastic Sheets on Scrap Pallets
  • Packaging Specification Correct
  • Log Book , Blend and QC Checks up to Date
  • Splashing, Gels, or Lines Evident in Web
  • Die & Flow Line Procedures being Adhered too (If Applicable)
  • Meterage and Condition of Winder Rollers
  • Machine in Auto and 2 Sigma okay
  • Web Check Board
  • Creased or Damaged Reels
  • Core Protrusion
  • Hand Stacking
  • Temperatures

• Is packaging as per packaging spec

  Yes

  No

• Which Fault

  Select Cores Core Labels Reel Position labels Base Sheet Pallet Carton/Sleeve Carton/Sleeve Label Layer Pads

  • Cores
  • Core Labels
  • Reel Position labels
  • Base Sheet
  • Pallet
  • Carton/Sleeve
  • Carton/Sleeve Label
  • Layer Pads

Machine Checks

• Line Number

  Select 11 CO EX 12 CO EX 13 CO EX 14 CO EX 17 CO EX 18 CO EX 19 CO EX 33 CO EX

  • 11 CO EX
  • 12 CO EX
  • 13 CO EX
  • 14 CO EX
  • 17 CO EX
  • 18 CO EX
  • 19 CO EX
  • 33 CO EX

• Batch Number

• Operator Initials

• Any of the faults present from the front page.

  Yes

  No

• Which Fault

  Select Labels on Boxes of Reclaim Condition of Pellets Plastic Sheets on Scrap Pallets Packaging Specification Correct Log Book , Blend and QC Checks up to Date Splashing, Gels, or Lines Evident in Web Die & Flow Line Procedures being Adhered too (If Applicable) Meterage and Condition of Winder Rollers Machine in Auto and 2 Sigma okay Web Check Board Creased or Damaged Reels Core Protrusion Hand Stacking Temperatures

  • Labels on Boxes of Reclaim
  • Condition of Pellets
  • Plastic Sheets on Scrap Pallets
  • Packaging Specification Correct
  • Log Book , Blend and QC Checks up to Date
  • Splashing, Gels, or Lines Evident in Web
  • Die & Flow Line Procedures being Adhered too (If Applicable)
  • Meterage and Condition of Winder Rollers
  • Machine in Auto and 2 Sigma okay
  • Web Check Board
  • Creased or Damaged Reels
  • Core Protrusion
  • Hand Stacking
  • Temperatures

• Is packaging as per packaging spec

  Yes

  No

• Which Fault

  Select Cores Core Labels Reel Position labels Base Sheet Pallet Carton/Sleeve Carton/Sleeve Label Layer Pads

  • Cores
  • Core Labels
  • Reel Position labels
  • Base Sheet
  • Pallet
  • Carton/Sleeve
  • Carton/Sleeve Label
  • Layer Pads

Machine Checks

• Line Number

  Select 11 CO EX 12 CO EX 13 CO EX 14 CO EX 17 CO EX 18 CO EX 19 CO EX 33 CO EX

  • 11 CO EX
  • 12 CO EX
  • 13 CO EX
  • 14 CO EX
  • 17 CO EX
  • 18 CO EX
  • 19 CO EX
  • 33 CO EX

• Batch Number

• Operator Initials

• Any of the faults present from the front page.

  Yes

  No

• Which Fault

  Select Labels on Boxes of Reclaim Condition of Pellets Plastic Sheets on Scrap Pallets Packaging Specification Correct Log Book , Blend and QC Checks up to Date Splashing, Gels, or Lines Evident in Web Die & Flow Line Procedures being Adhered too (If Applicable) Meterage and Condition of Winder Rollers Machine in Auto and 2 Sigma okay Web Check Board Creased or Damaged Reels Core Protrusion Hand Stacking Temperatures

  • Labels on Boxes of Reclaim
  • Condition of Pellets
  • Plastic Sheets on Scrap Pallets
  • Packaging Specification Correct
  • Log Book , Blend and QC Checks up to Date
  • Splashing, Gels, or Lines Evident in Web
  • Die & Flow Line Procedures being Adhered too (If Applicable)
  • Meterage and Condition of Winder Rollers
  • Machine in Auto and 2 Sigma okay
  • Web Check Board
  • Creased or Damaged Reels
  • Core Protrusion
  • Hand Stacking
  • Temperatures

• Is packaging as per packaging spec

  Yes

  No

• Which Fault

  Select Cores Core Labels Reel Position labels Base Sheet Pallet Carton/Sleeve Carton/Sleeve Label Layer Pads

  • Cores
  • Core Labels
  • Reel Position labels
  • Base Sheet
  • Pallet
  • Carton/Sleeve
  • Carton/Sleeve Label
  • Layer Pads

Machine Checks

• Line Number

  Select 11 CO EX 12 CO EX 13 CO EX 14 CO EX 17 CO EX 18 CO EX 19 CO EX 33 CO EX

  • 11 CO EX
  • 12 CO EX
  • 13 CO EX
  • 14 CO EX
  • 17 CO EX
  • 18 CO EX
  • 19 CO EX
  • 33 CO EX

• Batch Number

• Operator Initials

• Any of the faults present from the front page.

  Yes

  No

• Which Fault

  Select Labels on Boxes of Reclaim Condition of Pellets Plastic Sheets on Scrap Pallets Packaging Specification Correct Log Book , Blend and QC Checks up to Date Splashing, Gels, or Lines Evident in Web Die & Flow Line Procedures being Adhered too (If Applicable) Meterage and Condition of Winder Rollers Machine in Auto and 2 Sigma okay Web Check Board Creased or Damaged Reels Core Protrusion Hand Stacking Temperatures

  • Labels on Boxes of Reclaim
  • Condition of Pellets
  • Plastic Sheets on Scrap Pallets
  • Packaging Specification Correct
  • Log Book , Blend and QC Checks up to Date
  • Splashing, Gels, or Lines Evident in Web
  • Die & Flow Line Procedures being Adhered too (If Applicable)
  • Meterage and Condition of Winder Rollers
  • Machine in Auto and 2 Sigma okay
  • Web Check Board
  • Creased or Damaged Reels
  • Core Protrusion
  • Hand Stacking
  • Temperatures

• Is packaging as per packaging spec

  Yes

  No

• Which Fault

  Select Cores Core Labels Reel Position labels Base Sheet Pallet Carton/Sleeve Carton/Sleeve Label Layer Pads

  • Cores
  • Core Labels
  • Reel Position labels
  • Base Sheet
  • Pallet
  • Carton/Sleeve
  • Carton/Sleeve Label
  • Layer Pads

Machine Checks

• Line Number

  Select 11 CO EX 12 CO EX 13 CO EX 14 CO EX 17 CO EX 18 CO EX 19 CO EX 33 CO EX

  • 11 CO EX
  • 12 CO EX
  • 13 CO EX
  • 14 CO EX
  • 17 CO EX
  • 18 CO EX
  • 19 CO EX
  • 33 CO EX

• Batch Number

  Yes

  No

  N/A

• Operator Initials

  Yes

  No

  N/A

• Any of the faults present from the front page.

  Yes

  No

• Which Fault

  Select Labels on Boxes of Reclaim Condition of Pellets Plastic Sheets on Scrap Pallets Packaging Specification Correct Log Book , Blend and QC Checks up to Date Splashing, Gels, or Lines Evident in Web Die & Flow Line Procedures being Adhered too (If Applicable) Meterage and Condition of Winder Rollers Machine in Auto and 2 Sigma okay Web Check Board Creased or Damaged Reels Core Protrusion Hand Stacking Temperatures

  • Labels on Boxes of Reclaim
  • Condition of Pellets
  • Plastic Sheets on Scrap Pallets
  • Packaging Specification Correct
  • Log Book , Blend and QC Checks up to Date
  • Splashing, Gels, or Lines Evident in Web
  • Die & Flow Line Procedures being Adhered too (If Applicable)
  • Meterage and Condition of Winder Rollers
  • Machine in Auto and 2 Sigma okay
  • Web Check Board
  • Creased or Damaged Reels
  • Core Protrusion
  • Hand Stacking
  • Temperatures

• Is packaging as per packaging spec

  Yes

  No

• Which Fault

  Select Cores Core Labels Reel Position labels Base Sheet Pallet Carton/Sleeve Carton/Sleeve Label Layer Pads

  • Cores
  • Core Labels
  • Reel Position labels
  • Base Sheet
  • Pallet
  • Carton/Sleeve
  • Carton/Sleeve Label
  • Layer Pads

Automation / Box Packer Checks

• Any of the below faults present. <br>Cleaning Register<br>Discs on Floor<br>Correct Boxes<br>Box Condition<br>Base Sheet Present<br>Reel Damage from Automation<br>Sleeve Alignment<br>Missing Reels on Pallets<br>Reel Labels

  Yes

  No

• Which Fault

  Select Cleaning Register Discs on Floor Correct Boxes Box Condition Base Sheet Present Reel Damage from Automation Sleeve Alignment Missing Reels on Pallets Reel Labels

  • Cleaning Register
  • Discs on Floor
  • Correct Boxes
  • Box Condition
  • Base Sheet Present
  • Reel Damage from Automation
  • Sleeve Alignment
  • Missing Reels on Pallets
  • Reel Labels

• Yes

  No