QA LRP Checklist

• Site conducted

  Select

• 

• LRP Quality Assurance Checklist

• Conducted on

  Date

• Prepared by

• Location of LRP Modification

  Richlands

  Roma

• Sales Order Number

• C Job Number

• LRP Serial Number

• Document No. (QA-*SOXXXXXX*-*Serial Number*)

Pre-Build Checklist – Product Functional and Performance

• Add photos showing gear ratio and plate

  Media

• Check inner tube guide plate/shipping plate been installed properly

  Yes

  No

  N/A

• Check the inner tube is in centric tolerance to the outer tube (Support tube)– add measurements

  Yes

  No

  N/A

• Add Photo Here

  Media

• Visual inspection of the welding around the base

  Yes

  No

  N/A

• Add Photo Here

  Media

Built phase defect – Assembly Escape Detection

• Visually inspect the orientation of gearbox adapter plate (pinion wall attach to gearbox) is oriented correctly (i.e. Parrallel with the table top)

  Yes

  No

  N/A

• Add Photo Here

  Media

• Bear for putting pinion bearing cap on make sure that the locking tab has been engaged with the lock nut.

  Yes

  No

  N/A

• Add Photo Here

  Media

• Once support tube is attach to pinion housing check for the square. ( Allowable misalignment 5mm)

  Yes

  No

  N/A

• Add Photo Here

  Media

• Check that brass guides been installed properly

  Yes

  No

  N/A

• Add Photo Here

  Media

• What LRP is this QA Check for?

  32" LRP

  44" LRP

  56" LRP

  86" LRP

  86" Tandem LRP

LRP Parts Box Inspection

• Ensure all following components are included

• Rod Rotator

• 

• Rod Rotator Spacer

• 

• Roller Support

• 

• Rod Rotator Plate

• 

• LRP Mounting Bolts (16x100mm Bolts/Washers/Spring Washer)

• 

• Polish Rod Clamp

• 

• Oil Fill and Drain Assembly

• 

• LRP GA Drawings, BoM and Loose Components Checklist are included inside parts box

LRP Parts Box Inspection

• Ensure all following components are included

• Rod Rotator

• 

• Roller Support

• 

• Roller Support Mounting Bolts

• 

• LRP Mounting Bolts x 4 Refer Instructions for Size Selection (Bolts/Washers/Spring Washer )

• M16 x 100mm = 30" casing stand assy (Santos) or M16 x 90mm = 36" casing stand assy (Origin)

  

• Polish Rod Clamp

• 

• Oil Fill and Drain Assembly (inc. bung)

• 

• LRP GA Drawings, BoM and Loose Components Checklist are included inside parts box

LRP Parts Box Inspection

• Ensure all following components are included

• Rod Rotator

• 

• Rod Rotator Spacer Assembly

• 

• Roller Support Extension Bar

• 

• Load Block Mounting Bolts

• 

• LRP Mounting Bolts (16x100mm Bolts/Washers/Spring Washer)

• 

• Polish Rod Clamp

• 

• Oil Fill and Drain Assembly (inc. bung)

• 

• LRP GA Drawings, BoM and Loose Components Checklist are included inside parts box

• Yes

  No

  N/A

• Yes

  No

  N/A

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• Yes

  No

  N/A

Ensure all labels are CORRECT and SECURE

• Label - "Well ID" is in place if Applicable

• LRP Specification Sticker matches Motor RPM and Current

Lifting Point Tags with CORRECT Weights

• Label - "LRP Lift Point" with weight is in place

• Label - "Rack Cover Lift Point" with weight is in place

• Label/s - "Motor Lift Point" is in place

• Label/s - "Gearbox Lift Point" is in place

Oil and Grease Lines

• Label/s - "Gearbox Grease Line" is in place

• Label/s - "Motor Drive End Grease Line" is in place (CMG Motors Only)

• Label/s - "Motor Non Drive End Grease Line" is in place (CMG Motors Only)

• Label - "Oil Fill" is in place

• Label - "Oil Drain" is in place

Cable Labels

• Label - "Prox Sensor" is in place at TOP of LRP

• Label - "Prox Sensor" is in place at BOTTOM of LRP

Inspection

Rack Cover

• Is rack cover mounting flange square/perpendicular to rack cover

• Rack cover fits onto the pinion box without hindrance

• All bolt holes in the rack cover and pinion box line up correctly

• Grease lines have been primed/pumped with correct grease

• Gearbox Oil Sight Glass is clear of obstructions and won't be damaged in transport

• Gearbox breather seal has been removed

• Oil Fill/Drain Line extension piece and support are fitted securely

• 

• ALL SCRATCHES AND MARKS ARE REMOVED

• Clean LRP thoroughly and touch up paint where needed

• Are motor and thermistor terminal box cover screws correctly tightened?

• Ensure all parts, plastic wrap and crate are clean and clear of shavings, dirt and debris before heat wrapping!

• Photo of completed LRP Unit (from base of LRP)

  Media

Heat Wrapping and Packaging

• Heat Wrap is tight, neat and free from holes and damage

• Motor/s are propped and secured by blocks (blocks to be screwed to base)

• LRP is securely strapped to the pallet with steel straps

• Crate is clean and free from tools, debris and filings

QA Section 1 Acceptance and Sign-Off

• LRP meets all quality assurance checks?

  Accept

  Decline

• QA Inspection Sign Off

  Sign

Crating and Strapping

• All sides of crate are securely attached with the correct screws and poisitioning

• Crate has 2 vertical steel straps and 1 horizontal steel strap tightly secured around it

Marking

• Centre of Gravity Centroid is correctly marked on crate

• Forklift Lifting Points are correctly marked on crate

• Item Number has been painted onto both ends of the crate

• Purchase Order Number has been painted onto both end of the crate

• No of packages associated with manifest (eg. 1/5) has been painted onto both ends of the crate

• All shipping documents have been attached to the crate

• Photo of LRP Fully Crated, Labelled and Painted

  Media

QA Section 2 Acceptance and Sign Off

• LRP Crating, Painting and Labeling is acceptable?

  Accept

  Decline

• Post-Crating Inspection Sign Off

  Sign