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R2 Chamber CIP Pre-Op Checklist
R2 Chamber CIP Pre-Op Checklist
UDA Supervisor

R2 Chamber CIP Pre-Op Checklist

Pre Op check list

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Free R2 Chamber CIP Pre-Op Checklist Checklist

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Title Page

  • Site conducted

  • FM-0361

  • Conducted on

  • Prepared by

R2 Chamber CIP Preparation Checklist

  • Time Started:

  • Time Completed:

R2 Chamber CIP Pre-Operational Inspection Checklist

  • Date:

DOME - TO BE DONE PRIOR TO BLOW DRYING

  • Inspect and clean inside of Venturi

  • Task completed by:

  • Remove whirly birds (2) and place clean inserts (2) back in. ATP swab inserts (2)

  • ATP swab results:

  • Task completed by:

  • Dryer inserts (2) are clean and sanitized prior to reassembly. ATP swab inserts (2)

  • ATP swab results.

  • Task completed by : Initials

  • Enter dryer inlet plenum with full body coverall, hand dry and sanitize expansion joint

    • Compliant
    • Non-Compliant

  • Task completed by : Initials

  • Remove rubber mat, hand-clean and sanitize door prior to install. ATP swab door

  • ATP swab results.

  • Task completed by : Initials

  • Cover rubber CIP mat with plastic

  • Task completed by : Initials

  • Inlet duct door has been hand-cleaned, sanitized and inserted. ATP swab door

  • ATP swab results.

  • Task completed by : Initials

  • All man doors are secure and tight

  • Task completed by : Initials

Dryer 3rd Level (52ft Deck) - TO BE DONE PRIOR TO BLOW DRYING

  • CIP bustle connections (8) need to be removed and capped off under the deck

  • Task completed by:

  • East and west cyclones have been inspected and found to be clean

  • Task completed by : Initials

  • CIP wands (4) from dryer to east cyclone duct have been removed

  • Task completed by : Initials

  • CIP wands (4) from dryer to west cyclone duct have been removed

  • Task completed by : Initials

  • Gaskets (2) from dryer to east cyclone are clean and in good condition-Sanitize

  • Task completed by : Initials

  • Gaskets (2) from dryer to west cyclone are clean and in good condition-Sanitize

  • Task completed by : Initials

  • CIP wands (5) have been removed and capped off for east cyclone

  • Task completed by : Initials

  • CIP wands (5) have been removed and capped off for west cyclone

  • Task completed by : Initials

  • Boots for east and west baghouse are in good condition

  • Task completed by : Initials

  • Boot for exhaust is in good condition

  • Task completed by : Initials

Dryer 2nd Level (25ft Deck) - TO BE DONE PRIOR TO BLOW DRYING

  • East and west cyclone star valves are clean

  • Task completed by : Initials

  • East and west cyclone are clean

  • Task completed by : Initials

  • Boot for dryer inlet is in good condition

  • Task completed by : Initials

  • Air inlet filters are dry

  • Task completed by : Initials

  • Dehumidifier filter is dry

  • Task completed by : Initials

  • CIP wands for east and west cyclones are removed and ports capped

  • Task completed by : Initials

Dryer Ground Floor - TO BE DONE PRIOR TO BLOW DRYING

  • Door gasket for man way is in good condition-sanitize gasket and gasket surface with alcohol sanitizer. ATP swab door insert

  • ATP swab results:

  • Task completed by : Initials

  • Dry and sanitize man way opening at bottom of main chamber

  • ATP swab results:

  • Task completed by : Initials

  • Main star valve is clean

  • Task completed by : Initials

  • Conveyor BFM fitting is clean and in good condition

  • Task completed by : Initials

Blow drying

  • Blow dry chamber and cyclones for 4 hours using inlet fan only- Start time

After Blow Drying Assembly

  • Has blow drying been completed?

Dryer 3rd Level (52ft Deck) - TO BE DONE AFTER BLOW DRYING

  • Man way inserts (4) are clean and inserted into manway doors for east cyclone and duct-sanitize with alcohol sanitizer. ATP swab inserts (4); collect zone 1 swab at cyclone duct

  • ATP swab results:

  • Task completed by:

  • Man way inserts (4) are clean and inserted into manway doors for west cyclone and duct--sanitize with alcohol sanitizer. ATP swab inserts (4); collect zone 1 swab at cyclone duct

  • ATP swab results:

  • Task completed by:

  • Manway gaskets (8 total) for east and west man way doors are clean and in good condition-sanitize with alcohol sanitizer

  • Task completed by:

  • The BFM boots (east and west) that connect the cyclones to the baghouse must be clean, sanitized, and<br>ATP swabbed. After a passing result the caps that separate the cyclones from the<br>baghouse can be removed and the boots can be installed.

  • ATP swab results:

  • Task completed by:

  • All man doors are secure and tight.

  • Task completed by:

Dryer 2nd Level (25ft Deck) - TO BE DONE AFTER BLOW DRYING

  • East and west conveying line T's are ATP swabbed and zone 1 swabs are taken. Line is set back up for process

  • ATP swab results:

  • Task completed by:

  • East and west cyclone star valves must be clean, sanitized, and ATP swabbed

  • ATP swab results:

  • East and west man way doors are clean-sanitize with alcohol sanitizer

  • Task completed by:

  • Gaskets for East and west man way doors (2) are clean and in good condition-sanitize with alcohol sanitizer. ATP man way inserts (2)

  • ATP swab results:

  • Task completed by:

  • Magnahelic wands (2) are clean and free of cracks-sanitize with alcohol sanitizer. ATP swab magnahelic wands (2)

  • ATP swab results:

  • Task completed by:

  • Boot for dead end exhaust is in good condition

  • Task completed by:

  • All man doors are secure and tight

  • Task completed by:

Dryer Ground Floor - TO BE DONE AFTER BLOW DRYING

  • Tailing can, piping, and bfm boots are clean and assembled. ATP swab (2) bfm boots for tailing can.

  • ATP swab results:

  • Task completed by:

  • Main conveying line is clean and put back together. ATP swab conveying line; zone 1 swab collected; an additional zone 1 swab is collect at interior of chamber at opening

  • ATP swab results:

  • Task completed by:

  • Magnahelic wand for main chamber is clean-sanitize with alcohol sanitizer. ATP swab magnahelic wand

  • ATP swab results:

  • Task completed by:

  • Drain for east and west cyclone is capped off

  • Task completed by:

  • Supply and return for CIP is switched back to evap from CIP

  • Task completed by:

  • Return pump for dryer is capped off

  • Task completed by:

  • All man doors are secure and tight

  • Task completed by:

After blow dry assembly cleaning prior to heat.

  • Has assembly of all levels been completed.

All diamond decking and stairwell

  • All diamond decking and stair well mopped. (photo required)

  • Task completed by:

Dryer ground floor: Clean and wipe the following areas with sani wipes.

  • Tailing can and all components

  • Task completed by:

  • Framework of the hopper

  • Task completed by:

  • Powder hopper star valve

  • Task completed by:

  • Powder conveying line

  • Task completed by:

  • Waste bag stand

  • Task completed by:

  • Foss and sampler control box

  • Task completed by:

  • Sampler and surrounding piping

  • Task completed by:

  • Powder conveying line

  • Task completed by:

  • Main star valve is clean

  • Task completed by:

  • Dead end star valve

  • Task completed by:

  • Sifter knobs

  • Task completed by:

  • Tailing can containment mopped (photo required)

  • Task completed by:

  • Sifter deck mopped (photo required)

  • Task completed by:

  • Clean mats and apply alkaline peroxide powder.

  • Task completed by:

25ft. Deck: Clean and wipe the following areas with sani wipes.

  • Clean top of deadend baghouse (Sponge swab location)

  • Task completed by:

  • Man door on air inlet and air inlet filter box.

  • Task completed by:

  • Exterior of dehumidifier

  • Task completed by:

  • West cyclone exterior

  • Task completed by:

  • West "T" star valve

  • Task completed by:

  • Aftercoolers and blowers

  • Task completed by:

  • West baghouse man door and star valve

  • Task completed by:

  • East cyclone exterior

  • Task completed by:

  • East "T" star valve

  • Task completed by:

  • Aftercoolers and blowers

  • Task completed by:

  • East baghouse man door and star valve

  • Task completed by:

  • Decking mopped (photo required)

  • Task completed by:

  • Clean mat and apply alkaline peroxide powder.

  • Task completed by:

52ft. Deck: Clean and wipe the following areas with sani wipes

  • West cyclone CIP caps (4)

  • Task completed by:

  • West baghouse man door

  • Task completed by:

  • Upper west cyclone man door and top of west cyclone.

  • Task completed by:

  • Lower man door of west cyclone

  • Task completed by:

  • Lower baghouse duct door of west cyclone

  • Task completed by:

  • East cyclone CIP caps (4)

  • Task completed by:

  • East baghouse man door.

  • Task completed by:

  • Upper east cyclone man door and top of east cyclone.

  • Task completed by:

  • Lower baghouse duct door of east cyclone.

  • Task completed by:

  • Decking mopped. (photo required)

  • Task completed by:

  • Clean mat and apply alkaline peroxide powder.

  • Task completed by:

8th floor: Inspection port deck

  • Dryer sight glass, handles, and door wipe with sani wipes.

  • Task completed by:

  • Deck mopped (Photo Required)

  • Task completed by:

Dome: Clean and wipe the following areas with sani wipes.

  • All wand hoses and ports

  • Task completed by:

  • CIP piping around wands inserts

  • Task completed by:

  • Floor inserts

  • Task completed by:

  • Exterior and surrounding area of man doors (2)

  • Task completed by:

  • Actuators, conduits and j-boxes

  • Task completed by:

  • Deck mopped (Photo Required)

  • Task completed by:

  • Clean mat and apply alkaline peroxide powder.

  • Task completed by:

To be done just before production

  • Insure correct feedline wands are installed (check with control room)

  • Which feedline is connected

  • Task completed by:

QA level clearance

  • Have all checklist items been completed

Ground floor

  • Cleared for production

  • Cleared by:

  • Select date

25 ft. Deck

  • Cleared for production

  • Cleared by:

  • Select date

52 ft. Deck

  • Cleared for production

  • Cleared by:

  • Select date

Dome

  • Cleared for production

  • Cleared by:

  • Select date

Dryer Preheating Temperature Log

  • Preheating Start time:

Once dryer re assembly is complete and QA has cleared all levels, run dryer preheat step.( exhaust temperature >190F) for 2 hours- start time

  • Select date

During dryer preheating step take contact temperatures from preheating temperature log and document results at hour 1 and hour 2.

  • Select date

During dryer preheating step, heat powder conveying system using duhumidifier reheat control (>190F on heater)

  • Task completed by:

After 1 hour of running, after start up check for any powder leaks on the main, 25ft, and 52 ft levels

  • Task completed by:

  • Time 190F was achieved (TE7504)

  • Dryer inlet temperature (TE7523)

    • Preheating temperatures Hourly readings (2 hrs required) Hour #

  • Time of readings:

  • Task completed by : Initials

  • Dryer inlet temperature (TE7523)

  • Dryer Exhaust Temperature(TE7504)

  • Dead End Baghouse Exhaust Temperature(TE7542)

  • Powder Conveying System Temperature(TE7535)

  • East Baghouse Temperature(TE7656)

  • East Baghouse Temperature(TE7657)

  • East Baghouse Temperature(TE7658)

  • East Baghouse Temperature(TE7659)

  • West Baghouse Temperature(TE7664)

  • West Baghouse Temperature(TE7665)

  • West Baghouse Temperature(TE7666)

  • West Baghouse Temperature(TE7667)

  • Main Chamber Contact Temperature(bottom of the cone above star valve)

  • West Cyclone Contact Temperature(bottom of the cone above star valve)

  • West Baghouse Contact Temperature(bottom of baghouse above star valve)

  • East Cyclone Contact Temperature(bottom of the cone above star valve)

  • East Baghouse Contact Temperature(bottom of baghouse above star valve)

R2 Chamber CIP Pre-Op Checklist
UDA Supervisor

R2 Chamber CIP Pre-Op Checklist

Pre Op check list

Use this Template
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