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Robotic Cleaning System: Post-Job Inspection Checklist
A. Breaker Box / Power (start with all items turned off)
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1. Grounding Cable (<10 ohms)
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2. Check all switches
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3. Power Cable - Check Rotation (HPU / Triplex)
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4. Transformer On
- Pass
- Fail
- N/A
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5. Triplex On
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6. HPU 1 & 2 On
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7. All Lights and Cabin On
B. Control Cabin
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8. Lights
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9. A/C and Heat
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10. IQAN / Monitor / MD3 / XA2
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11. HPU Start / Stop (1&2)
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12. Triplex Start / Stop (with water hooked up)
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13. Gas Monitor (bump test)
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14. Fire Extinguisher
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15. Royal Camera / Recording System
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16. Door Handle
C. Hydraulic Power Unit 1 & 2
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17. Oil Level - 3/4 Full
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18. Start / Stop on HPU 1 & 2
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19. Pressure Setting: HPU 1 - 1400 psi
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20. Pressure Setting: HPU 2 - 2500 psi
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21. Run HPU Motor 1 (20 mins)_check oil temp
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22. Run HPU Motor 2 (20 mins)_check oil temp
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23. Pressure Gauge working (check for leaks)
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24. Check for Hydraulic Leaks
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25. Case Drain Labeled & Connected
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26. All Stucchi Connectors Engaged (2 per unit)
D. Pressure & Return Reel
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27. P/R Valve Control Stand Labeled
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28. P/R Valve Control Stand "In / Out" Controls
E. Deck Box / Electro-Hydraulic Manifold
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29. All Levers Labeled
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30. Check for Hydraulic Leaks
F. Umbilical Reel
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31. Anti-rotation "Z" bracket
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32. Chain Drive
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33. Check for Hydraulic Leaks
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34. 8 set screws touching union (unspool hose)
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35. In / Out function
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36. Reel Speed is corrected (slow)
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37. Labels on Deck Box
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38. Joystick Triggers working
G. Triplex Pump / Reel
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39. Start / Stop Switch
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40. "Y" Strainer installed in correct direction
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41. Belt Tension
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42. Oil Dip Stick Level
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43. Pressure Gauge working (check for leaks)
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44. Run Test Pump for 4 Hours at 200/400/800 psi
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45. Check / Confirm Pop Off Settings
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46. Reel Stand Labeled & Function Tested
H. Robot Testing
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47. F1 H5: Left & Right JS - "↕↕" = Drive & Reverse
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48. F1 H5: Left JS - "↔" = Boom up & down
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49. F2 H5 Arm: F4 = Tracks On / Off
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50. F2 H5 Arm: F4; Left & Right JS - "↕↕" = D & R
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51. F2 H5 Arm: F4; Key Pad "↕" = Body Boom "↕"
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52. F2 H5 Arm: Left JS "↕" = Arm Boom "↕"
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53. F2 H5 Arm: Left JS "↔" = Arm Swing "↔"
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54. F2 H5 Arm: Right JS "↔" = Wrist "↔"
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55. F3 Arm: Left JS "↕" = Arm Boom "↕"
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56. F3 Arm: Left JS "↔" = Arm Swing "↔"
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57. F3 Arm: Right JS "↔" = Arm Wrist "↔"
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58. Left Trigger = Reel Out (Correct Speed)
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59. Right Trigger = Reel In (Correct Speed)
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60. Run Robot w/Vacuum for 2 hours
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61. Run Robot w/Arm for 2 hours
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62. 1 = Reel, 2 = LT, 3 = RT, 6 = Body Boom
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63. 7 = Arm Boom, 8 = Arm Swing, 9 = Arm Wrist
I. Camera System
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64. On / Off
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65. Camera Movement, Zoom, & Wiper
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66. DVR recording
J. Curtain
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67. Tracking Aligned
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68. Tightening Tool (1/2" Ratchet) w/ 1 backups
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69. Rubber Border secured properly
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70. Curtain is Clean
K. Wench
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71. Function Tested
L. Ramps
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72. Unit has set of ramps
H5 Robot Check List
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73. Check all fittings are leak free
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74. Check all bolts and nuts are tight
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75. Check track tension, bolts, nuts are tight
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76. Check mouth & arm nozzles are clear
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77. Check all Stucchi fittings are clean
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78. Ensure Stucchi covers are on Stucchi's
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79. Ensure all water fittings are capped & plugged
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80. Ensure all hoses are correct size and length
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81. Ensure all pins have cotter keys
M. Miscellaneous
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81. Fuse Kit
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82. Inventory List complete
Sign-Off
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Inspector:
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Manager:
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Date: