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Robotic Cleaning System: Post-Job Inspection Checklist

A. Breaker Box / Power (start with all items turned off)

  • 1. Grounding Cable (<10 ohms)

  • 2. Check all switches

  • 3. Power Cable - Check Rotation (HPU / Triplex)

  • 4. Transformer On

  • 5. Triplex On

  • 6. HPU 1 & 2 On

  • 7. All Lights and Cabin On

B. Control Cabin

  • 8. Lights

  • 9. A/C and Heat

  • 10. IQAN / Monitor / MD3 / XA2

  • 11. HPU Start / Stop (1&2)

  • 12. Triplex Start / Stop (with water hooked up)

  • 13. Gas Monitor (bump test)

  • 14. Fire Extinguisher

  • 15. Royal Camera / Recording System

  • 16. Door Handle

C. Hydraulic Power Unit 1 & 2

  • 17. Oil Level - 3/4 Full

  • 18. Start / Stop on HPU 1 & 2

  • 19. Pressure Setting: HPU 1 - 1400 psi

  • 20. Pressure Setting: HPU 2 - 2500 psi

  • 21. Run HPU Motor 1 (20 mins)_check oil temp

  • 22. Run HPU Motor 2 (20 mins)_check oil temp

  • 23. Pressure Gauge working (check for leaks)

  • 24. Check for Hydraulic Leaks

  • 25. Case Drain Labeled & Connected

  • 26. All Stucchi Connectors Engaged (2 per unit)

D. Pressure & Return Reel

  • 27. P/R Valve Control Stand Labeled

  • 28. P/R Valve Control Stand "In / Out" Controls

E. Deck Box / Electro-Hydraulic Manifold

  • 29. All Levers Labeled

  • 30. Check for Hydraulic Leaks

F. Umbilical Reel

  • 31. Anti-rotation "Z" bracket

  • 32. Chain Drive

  • 33. Check for Hydraulic Leaks

  • 34. 8 set screws touching union (unspool hose)

  • 35. In / Out function

  • 36. Reel Speed is corrected (slow)

  • 37. Labels on Deck Box

  • 38. Joystick Triggers working

G. Triplex Pump / Reel

  • 39. Start / Stop Switch

  • 40. "Y" Strainer installed in correct direction

  • 41. Belt Tension

  • 42. Oil Dip Stick Level

  • 43. Pressure Gauge working (check for leaks)

  • 44. Run Test Pump for 4 Hours at 200/400/800 psi

  • 45. Check / Confirm Pop Off Settings

  • 46. Reel Stand Labeled & Function Tested

H. Robot Testing

  • 47. F1 H5: Left & Right JS - "↕↕" = Drive & Reverse

  • 48. F1 H5: Left JS - "↔" = Boom up & down

  • 49. F2 H5 Arm: F4 = Tracks On / Off

  • 50. F2 H5 Arm: F4; Left & Right JS - "↕↕" = D & R

  • 51. F2 H5 Arm: F4; Key Pad "↕" = Body Boom "↕"

  • 52. F2 H5 Arm: Left JS "↕" = Arm Boom "↕"

  • 53. F2 H5 Arm: Left JS "↔" = Arm Swing "↔"

  • 54. F2 H5 Arm: Right JS "↔" = Wrist "↔"

  • 55. F3 Arm: Left JS "↕" = Arm Boom "↕"

  • 56. F3 Arm: Left JS "↔" = Arm Swing "↔"

  • 57. F3 Arm: Right JS "↔" = Arm Wrist "↔"

  • 58. Left Trigger = Reel Out (Correct Speed)

  • 59. Right Trigger = Reel In (Correct Speed)

  • 60. Run Robot w/Vacuum for 2 hours

  • 61. Run Robot w/Arm for 2 hours

  • 62. 1 = Reel, 2 = LT, 3 = RT, 6 = Body Boom

  • 63. 7 = Arm Boom, 8 = Arm Swing, 9 = Arm Wrist

I. Camera System

  • 64. On / Off

  • 65. Camera Movement, Zoom, & Wiper

  • 66. DVR recording

J. Curtain

  • 67. Tracking Aligned

  • 68. Tightening Tool (1/2" Ratchet) w/ 1 backups

  • 69. Rubber Border secured properly

  • 70. Curtain is Clean

K. Wench

  • 71. Function Tested

L. Ramps

  • 72. Unit has set of ramps

H5 Robot Check List

  • 73. Check all fittings are leak free

  • 74. Check all bolts and nuts are tight

  • 75. Check track tension, bolts, nuts are tight

  • 76. Check mouth & arm nozzles are clear

  • 77. Check all Stucchi fittings are clean

  • 78. Ensure Stucchi covers are on Stucchi's

  • 79. Ensure all water fittings are capped & plugged

  • 80. Ensure all hoses are correct size and length

  • 81. Ensure all pins have cotter keys

M. Miscellaneous

  • 81. Fuse Kit

  • 82. Inventory List complete

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