Information

  • Audit Title

  • Client / Site

  • Conducted on

  • Prepared by

  • Personnel

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Begin Audit

Sign In Sheets

  • Are sign in sheets available and filled out for PSM employee training element

  • Inspector Name

  • Supervisor, Leads, Operators, Safety Coordinator Names In Attendance On Audit

  • Signature

  • Signature
  • Supervisor, Leads, Operators, Safety Coordinator Names In Attendance On Audit

Roof

Roof

Valve Stations

  • Gauges in place and working reading correct pressure

  • Paint is in good condition.

  • Defrost pressure between 65-70 PSI

  • Valve stems clean and lubricated

  • Valve stems exercised regularly

  • Pipe plugs in place

  • No evidence of leaks

  • Electrical conduit and junction boxes are properly supported and<br>undamaged

Pipe and Insulation Condition

  • Crossovers in place and in good condition

  • Piping in good condition

  • Proper pipe labels being used and in place

  • Insulation in good condition.

  • Pipe labels in good condition

  • Pipe saddles in place at pipe stands

  • Pipe stands in place and properly supporting pipes

  • Pipe stand roof protection material (Wood supports)

Safety Relief Vent Line

  • Vent line exhaust 7.25 feet above working surface and 20 feet from any opening to the building.

  • Vent line sensor installed.

  • Rain cover in place on relief line to prevent contamination

Condenser

  • Fan drives in good condition

  • Fan belts are adjusted to specification with no damage

  • Fan blades in good condition

  • Bearings in good condition

  • Piping in good condition

  • Paint on piping in good condition

  • Tubes in good condition - check for corrosion and scaling, Include photos with water off.

  • Nozzles have good water pressure and coverage over tubes, none plugged.

  • Drift eliminators, sun blockers and fill media in place, clean, and in good condition

  • Water sump clean and free of debris

  • Water pumps running properly with no leaks

  • Structural steel in good condition

  • Electrical conduit and junction boxes in good condition

  • Water treatment is effective.

  • Valves in good working condition

  • Valves, Drift Eliminators and nozzles easily accessible

DHU

  • Does this facility have a Dehumidification Unit

  • Filters in place and not clogged

  • Sensors in place and working properly

  • Valves in good working condition

  • Belts in good working order

  • Desiccant wheel in good working condition

  • Equipment operating properly

Machine Room

Machine Room

Condenser Pumps and Water Treatment

  • Condenser pumps working properly with no leaks

  • Condenser water is manually tested and results recorded daily.

  • Condenser Water Usage is Tracked

  • Condenser side stream filter is working properly.

  • Condenser water treatment chemical feed equipment is working properly.

Underfloor Warming

  • Does the system have a Glycol floor warming system

  • Relief valves in place and in compliance

  • Heat exchanger or Air Blower working properly

  • Glycol pump working and in good condition

  • Glycol temperature between 40-50 degrees

  • Glycol valves and flow adjusted to a minimum of 5* gpm, clean and undamaged. *5 gpm at 42" centers on pipe

  • Glycol liquid level is appropriate

  • Glycol valves in good condition

  • Glycol temperature probes working properly

  • Is there an air blower underfloor warming system

  • Is the blower running

  • Is the drive mechanism and duct work in good condition

  • Is the blower belt adjusted properly and in good condition

  • Is there air flow through all the air outlets

Cross Connection Regulator

  • Cross connection regulator set properly and working

Compressors - Screw

  • Name plate legible

  • Relief valves in place and in compliance

  • Gauges in place and in good working condition

  • Economizer working properly

  • Set points set up properly

  • Guards in place

  • Filter pressure within acceptable limits

  • Operating limits are good

  • Anchors and grouting in good condition

  • Safety switches in place and working properly

  • Oil quality and changing is based on oil sampling analysis

  • Sensors reading accurately

  • Equipment is clean

  • Paint is in good condition

  • No oil leaks are evident

  • Valves are in good shape and working properly

  • Equipment is operating properly

  • Starters are in good condition and working properly

Compressor - Reciprocating

  • Does system have Reciprocating Compressors?

  • Name plate legible

  • Relief valves in place and in compliance

  • Gauges in place and in good working condition

  • Set points set up properly

  • Guards in place

  • Filter pressure within acceptable limits

  • Operating limits are good

  • Anchors and grouting in good condition

  • Safety switches in place and working properly

  • Oil quality and changing is based on oil sampling analysis

  • Sensors reading accurately

  • Equipment is clean

  • Equipment is operating properly

  • No oil leaks are evident

  • Valves are in good shape and working properly

  • Starters are in good condition and working properly

Vessels

  • Name plate / ASME stamp legible

  • Level controls working properly

  • Bulls eyes in good condition

  • Oil pots in good condition

  • Insulation in place and in good condition

  • Feed valves working properly

  • All Safety float cut outs working properly

  • Relief valves in place and in compliance

  • Vessel is in good condition

  • Piping in good condition

  • Equipment is clean

  • Valves in good working condition

  • Electrical conduit and junction boxes are in good condition

  • Equipment is operating properly

  • Has an ammonia Cold-Flo Sample been done? What were the results?

Ammonia Pumps

  • Pumps operating properly.

  • Gauges in place and working properly

  • Equipment operation good

  • Does the system have Cornell pumps?

  • Oil cutout switch working properly

  • Rotary guard working properly

  • Shaft seal in good condition - no seal leaked

  • Guards in place

Oil Recovery System

  • Oil recovery system in good condition and working properly

Floors, Walls and Room Cleanliness, and Door Signage.

  • Is the machine room restricted to authorized personal only?

  • Is There Proper Warning Signs on the Door?

  • No unauthorized storage in a machine room. Only refrigeration equipment and parts allowed

  • Floors in good condition

  • Walls are in good condition

  • Is the machine room including tools and benches clean?

Electrical / Panels

  • Electrical panels are in good condition and doors closed

  • No open holes are in panel, especially the top

  • If the panel has a filter is it clean and does it fit properly.

Ladders

  • Ladders are designated for machine room only with warning sign posted.

Pipes and Insulation

  • Pipe hangers are adequate and adjusted properly.

  • Pipes are in good condition and painted

  • Insulation is in good condition and pipe saddles in place

  • Pipe and equipment labels are in place and meet IIAR standards

High Pressure Reciever

  • Ammonia level within acceptable range

  • High pressure receiver is in good condition

  • Safety Relief valves in place and in compliance

Ammonia Dispersion Tank

  • Dispersion tank is in good condition with no leaks

Transfer Hose

  • Transfer hose is suitable for ammonia and certification date has not expired

HVAC

  • Does the main refrigeration system provide cooling to the HVAC system?

  • Heat exchanger working properly

  • Relief valves in place and in compliance

  • Pump in good working order

  • Temperature set properly

  • Glycol flow is acceptable

  • Valves in good working order

  • Temperature probes working properly

Purger

  • Equipment clean and bubbler easy to see through

  • Insulation in place and in good condition

  • Purger operation working properly. No leaks.

  • Purger cycle counts recorded

Exhaust System

  • Exhaust system operates when ammonia is detected. Ammonia detection Alarms at 25 ppm and system shutdown is at 250 ppm

  • Exhaust system meets IIAR2-2008 standards

  • Fan belts in good condition

  • Fan blades in good condition

  • Intake dampers working properly

  • Exhaust fans can be started manually from outside the engine room

Evaporators

Evaporators

Freezer Evaporators / Penthouses

  • Unit defrosting properly

  • Temperature set points set properly

  • Penthouse doors closing and sealing properly

  • Are penthouse panels and seams in good condition

  • Electrical conduit and junction boxes in good condition

  • Fans in good condition and working properly

  • No excessive ice buildup

  • Coils clean

  • Unit clean

  • Heat trace in place and working

  • Drains in good condition and clear

  • Condensate drip pans in good condition

  • Support hangers in place and properly adjusted

  • Guards in place

  • Equipment operation good

  • Sensors in place and working properly

  • Piping in good condition

  • Insulation in place and in good condition

  • Does the facility have an ice cream freezer system separate from the main refrigeration system

Ice Cream Freezer

  • Temperature set points set properly

  • Is discharge pressure in normal range

  • Is suction pressure in normal range?

  • Is compressor motor amperage in normal range

  • Is evaporator super heat adjusted properly?

  • Does the system have a glycol cooled condenser?

  • Is the glycol in and out temperatures adjusted properly?

  • Unit defrosting properly

  • Electrical conduit and junction boxes in good condition

  • Fans in good condition and working properly

  • No excessive ice buildup

  • Unit clean

  • Heat trace in place and working

  • Drains in good condition and clear

  • Condensate drip pans in good condition

  • Support hangers in place and properly adjusted

  • Guards in place

  • Equipment operation good

  • Sensors in place and working properly

  • Piping in good condition

  • Insulation in place and in good condition

Cooler Evaporators / Penthouses

  • Unit defrosting properly

  • Temperature set points set properly

  • Doors closing and sealing properly

  • Are penthouse panels and seams in good condition

  • Electrical conduit and junction boxes in good condition

  • Fans in good condition and working properly

  • No excessive ice buildup

  • Coils clean

  • Unit clean

  • Heat trace in place and working

  • Drains in good condition and clear

  • Condensate drip pans in good condition

  • Support hangers in place and properly adjusted

  • Guards in place

  • Equipment operation good

  • Sensors in place and working properly

  • Piping in good condition

  • Insulation in place and in good condition

Dock Evaporators / Penthouses

  • Unit defrosting properly

  • Temperature set points set properly

  • Doors closing and sealing properly

  • Electrical conduit and junction boxes in good condition

  • Are penthouse panels and seams in good condition

  • Fans in good condition and working properly

  • No excessive ice buildup

  • Coils clean

  • Unit clean

  • Heat trace in place and working

  • Drains in good condition and clear

  • Condensate drip pans in good condition

  • Support hangers in place and properly adjusted

  • Guards in place

  • Equipment operation good

  • Sensors in place and working properly

  • Piping in good condition

  • Insulation in place and in good condition

Automatic Door Operation

  • Automatic door timers and sensors set to minimize door open time

  • Strip curtains installed properly

  • All doors closed and seals are in good condition and sealing properly.

Controls / Electrical

Controls / Electrical

Cleanliness of Control Cabinets

  • HOA Switches set properly

  • Cabinets in good condition and clean inside and out

Electrical Panels

  • Panel in good condition and sealing properly

Operator Understanding

  • Monitoring screens are set up and include all system equipment

  • Operators understand system operation and controls

Temperature and Pressure Sensors

  • Sensors set up and working properly

Ammonia Detectors and Operation

  • Ammonia detectors in proper locations and working

Defrost Schedule and Times

  • Defrost schedules and timing set up and working properly

System Pressure Settings

  • Pressure settings are set properly to maintain building temps and be energy efficient

  • Condenser head pressure is at acceptable level

Labeling

  • Labeling of piping, equipment and door signs meets IIAR standards

E-Stops

  • E-Stops work properly and are tested per Maximo work orders

Alarm Settings

  • Alarm settings are set properly and active

Upgrade Wonderware

  • Wonderware has most recent updates

Paperwork / Safety Equipment

Paperwork / Safety Equipment

Daily Logs

  • Building walk throughs are completed once per day five days per week.

  • Hand written logs are available and used between shifts

  • Trends are Reviewed Daily

Operator Training and Qualifications

  • Does this facility have a minimum of one each RETA certified CIRO and one CARO operator?

Alarms Audible and Visual

  • Alarms are both audible and visual at each Machine Room entrance door.

  • Blue alarm light for ammonia detection

Oil Log

  • Oil logs are used for both adding oil and removing oil from system

Parts Inventory, Maximo Work Orders and PM's

  • Refrigeration parts are in Maximo inventory and cycle counted on a regular basis

  • All equipment is in Maximo and set up with PM's

Has the annual pipe and vessel inspection been completed?

  • Have the appropriate followup on all deficiencies been completed?

Gordon Food Service Standards

  • Does the system meet all the GFS standards for refrigeration?

The templates available in our Public Library have been created by our customers and employees to help get you started using SafetyCulture's solutions. The templates are intended to be used as hypothetical examples only and should not be used as a substitute for professional advice. You should seek your own professional advice to determine if the use of a template is permissible in your workplace or jurisdiction. You should independently determine whether the template is suitable for your circumstances.