Risk Hunter Checklist

• Conducted on

  Date

• Group Number

  Group 1

  Group 2

  Group 3

  Group 4

• Location

  Select Office, Lobby, Cafeteria, Security post, Locker room & Surau Machining Production - CNC Tool crib & Maintenance room Deburr Room CMM Room & MRB Room Production Assembly & Cleanroom Receiving & Warehouse Scrap room & SW room

  • Office, Lobby, Cafeteria, Security post, Locker room & Surau
  • Machining Production - CNC
  • Tool crib & Maintenance room
  • Deburr Room
  • CMM Room & MRB Room
  • Production Assembly & Cleanroom
  • Receiving & Warehouse
  • Scrap room & SW room

• Auditee

GENERAL HOUSEKEEPING / STACKING / STORING

• General housekeeping and cleanliness are maintained and rubbish is disposed.

  Yes

  No

  N/A

• Walkways are free from obstructions and not slippery.

  Yes

  No

  N/A

• Arrangements of materials are neat and safe (Proper 5S).

  Yes

  No

  N/A

• Floor is free from any tripping and falling hazards, such as running wire, pipes, loose objects, uneven surface, unfenced edges and unguarded platform.

  Yes

  No

  N/A

• Fire Fighting equipment are not obstructed and in good working condition.

  Yes

  No

  N/A

• Emergency exits and doors are not blocked even partially or temporarily and in good condition.

  Yes

  No

  N/A

• “EXIT” Signs are always lighted and working.

  Yes

  No

  N/A

• No overhead unsecured items are observed.

  Yes

  No

  N/A

• Load rack or shelf not overloaded and sagging. Load rack or shelf not overloaded and sagging.

  Yes

  No

  N/A

• Big or heavy materials stacked at the bottom and small or light on top.

  Yes

  No

  N/A

• Wooden pallets used are not broken and in good condition.

  Yes

  No

  N/A

• Drums and materials stacked are not more than triple layers height (3 pallets).

  Yes

  No

  N/A

PERSONAL PROTECTIVE EQUIPMENT (PPE)

• Personnel working wearing required PPE.

  Yes

  No

  N/A

• PPE used are in good condition.

  Yes

  No

  N/A

• Appropriate PPE warning signs are displayed at workstation or stated inside work instruction.

  Yes

  No

  N/A

• PPE issuance record available.

  Yes

  No

  N/A

• Are PPE used and stored properly? (Immediately stop non-conforming activities).

  Yes

  No

  N/A

SCHEDULED WASTE

• No mixture of general waste with scheduled waste.

  Yes

  No

  N/A

• Scheduled wastes are properly segregated with appropriate label.

  Yes

  No

  N/A

CHEMICAL AND GASES

• Chemicals and oils stored at designated place with spill containment and spill kit.

  Yes

  No

  N/A

• Gas cylinders are labelled, secured vertically, head valve covered with cap if not in use and stored at designated area.

  Yes

  No

  N/A

• Each chemical/gas bottle, container, cylinders, tanks are clearly label with its name and according to CLASS Reg.2013

  Yes

  No

  N/A

• Each chemical has its individual SDS and the can be obtained near the usage place.

  Yes

  No

  N/A

• SDS is in bi-lingual (Bahasa Malaysia and English), updated and according to CLASS Reg.2013

  Yes

  No

  N/A

• Are the flammable chemical kept far away from the fire or heat/hot resource?

  Yes

  No

  N/A

• Does any warning label available in the storage area to promote the safety attention?

  Yes

  No

  N/A

• Is there any leakage protection (2nd container) when transfer the chemical from one place to another place? (For internal transferring).

  Yes

  No

  N/A

• Eye wash or Shower available and in working condition.

  Yes

  No

  N/A

• Chemical and PPE warning signs are displayed and adequate.

  Yes

  No

  N/A

ELECTRICAL SAFETY

• All the switches and outlets working properly

  Yes

  No

  N/A

• Plug power points are not overloaded.

  Yes

  No

  N/A

• No visible portion of wire cable and plug in use are melted or burnt.

  Yes

  No

  N/A

• Wiring and temporary cords free from breaks (No apparent leaks, loose connection, etc.)

  Yes

  No

  N/A

• Access to electrical panel not obstructed

  Yes

  No

  N/A

OTHERS

• Tools & equipment provided during the production activity are in good condition.

  Yes

  No

  N/A

• First aid kit replenish, fully equipped and within expiry dates.

  Yes

  No

  N/A

• Lighting is adequate.

  Yes

  No

  N/A

• Only approved knife and safety cutter knife allowed at designated workplace, in good condition and well stored.

  Yes

  No

  N/A

• All powered industrial truck is inspected before start using by operator and in good condition. (Perform pre-inspection checklist)

  Yes

  No

  N/A

• All powered industrial truck is parked with forks resting on the ground, hand brake and key pulled out.

  Yes

  No

  N/A