RME Site Audit - duplicate

• Site conducted

  Select

• Conducted on

  Date

• Prepared by

• Location
  Address

Shop and Area Readiness

• Is the shop area in good clean condition<br>and are parts and tools organized? (General<br>Cleanliness/ Condition (5S)

  Yes

  No

  N/A

• Is the shop area in good clean condition<br>and are parts and tools organized? (General<br>Cleanliness/ Condition (5S)

  Yes

  No

  N/A

• Has the eye wash station been inspected<br>weekly and are the inspections up to date?

  Yes

  No

  N/A

• Has the fire extinguisher been inspected<br>monthly and is the inspection up to date?

  Yes

  No

  N/A

• Check the flammable cabinet for the<br>following; Flammable products organized?<br>No other products other than flammable<br>liquids stored in the cabinet? MSDS<br>available? Is the cabinet grounded?

  Yes

  No

  N/A

• Inspect the Personal Protective Equipment<br>for the following; Have the gloves been<br>inspected within the last 6 months? Is PPE<br>equipment in good working condition and<br>kept dry and hung in a safe ventilated area?

  Yes

  No

  N/A

• Inspect all tools; Are the tools properly<br>stored and kept organized? Are the tools<br>found in good working condition? Are the<br>operational instructions posted at each<br>work bench?

  Yes

  No

  N/A

• Are the JSA forms posted in the shop?

  Yes

  No

  N/A

Parts Area

• Is the spare parts area in good clean<br>condition and are the parts organized?<br>(General cleanliness/ 5S)

  Yes

  No

  N/A

• Perform an inventory check on 15 different<br>parts. Are the parts found in their right<br>location? Does the quantity listed in EAM<br>match with the physical count?

  Yes

  No

  N/A

CMMS

• Run a Material MetaData Enhancement<br>report<br>EAM>Reports>Materials>Details>AMZ -<br>Materials MetaData Enhancements. Do all<br>parts have a Min and Max setup? Does<br>every part have a manufacture part #? Do<br>all part have a Catalog description?

  Yes

  No

  N/A

• Run a report for Equipment not on PM.<br>EAM>Core>Work>Function>Equipment Not<br>on PM Schedules. Does all of the<br>equipment have PMs assigned?

  Yes

  No

  N/A

• Run a W.O. aging report. Are all WOs less<br>than 30 days old?

  Yes

  No

  N/A

• Run the Equipment Not Generated PMs<br>Report on the SSRS website (http://<br>atseamdbue1c02:8080/Reports/Pages/<br>Folder.aspx) under Operational Reports. Are<br>all PMs generated?

  Yes

  No

  N/A

PM Audit (Audit 5 PM's from previous week)

• Have the guards/pans been emptied<br>or cleaned?

  Yes

  No

  N/A

• Is the floor free of belt/metal shavings or<br>debris under conveyors?

  Yes

  No

  N/A

• Have the bearings been greased and<br>covers replaced?

  Yes

  No

  N/A

• Are the gearboxes and bearings free of<br>audible grinding or extreme heat?

  Yes

  No

  N/A

• Visually, do all parts appear to be in place?

  Yes

  No

  N/A

• Are belts tracking correctly?

  Yes

  No

  N/A

MHE and Production Area

• Is the production area and MHE equipment<br>clean and following 5S?

  Yes

  No

  N/A

• Are the conveyors guarded?

  Yes

  No

  N/A

• Are the belt tracking correctly?

  Yes

  No

  N/A

• Is the site free of any noisy bearings<br>indicating a bearing failure?

  Yes

  No

  N/A

• Are electrical panels unobstructed<br>and labeled?

  Yes

  No

  N/A

• Is the site free of broken conduits or<br>missing knockouts?

  Yes

  No

  N/A

• Have the eye wash station been inspected<br>weekly and are the inspections up to date?

  Yes

  No

  N/A

• Have the fire extinguisher been inspected<br>monthly and is the inspection up to date?

  Yes

  No

  N/A

Automation Engineering (AE)

• Are the technical documentation (VFD<br>parameter, VLC program and electrical<br>schematics) backed up?

  Yes

  No

  N/A

• Is the site equipped with the necessary<br>controls software and hardware (i.e. laptop<br>with RSLogix, 1 laptop with FlexPC,<br>ProfiTrace analysis kit, ASi bus analysis kit,<br>megger, multi meter, etc…)

  Yes

  No

  N/A

Building Cleanliness

• Is the associate entrance clean?

  Yes

  No

  N/A

• Is the cafeteria kept clean and organized?

  Yes

  No

  N/A

• Are restrooms clean, stocked and free<br>of graffiti?

  Yes

  No

  N/A

• Is the office area clean, trash picked and<br>are carpets vacuumed?

  Yes

  No

  N/A

• Is the production area free of broken<br>pallets, stairs swept and free of dust?

  Yes

  No

  N/A

• Is the smoking area clean, trash picked up<br>and free of graffiti?

  Yes

  No

  N/A

• Is the truck yard kept clean and free<br>of debris?

  Yes

  No

  N/A

HR Engagement

• Talk to the site leader regarding the RME<br>team on site. Is the site leader happy with<br>the teams performance?

  Yes

  No

  N/A