Information
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Document No.
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DC International Rig Inspection Form
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Client / Site
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Conducted on
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Prepared by
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Location
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Personnel
Rig Inspection Checklist
DRILL SITE / LOCATION
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Authorized Personnel Sign posted at entrance to site identifying requirements for hard hat, safety glasses, safety toe footwear.
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No Parking within 100 ft of the rig.
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Are H2S controls in place where applicable including; warning signs, H2S monitors, SCBA(s) or escape air, wind socks and H2S certification training?
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Escape & Guy wires flagged with visible material.
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Outhouse/restroom facility provided.
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Hard hats & Safety glasses available for visitors at Tool Pusher/Drilling Foreman's office?
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All temporary housing/offices must be securely positioned and properly grounded.
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Housekeeping, Is the area clean and free of debris and tripping hazards?
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Distance from overhead power lines GT 10 ft.
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Muster area designated and posted?
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Sign posted directing visitors to report to the Drilling Foreman / Toolpusher upon entry, visitors signed in and out?
TRAINING, PPE & GENERAL SAFETY
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Face shield provided for removing tong dies with proper tool
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Any prior incidents, near miss, observations, etc. if any, are discussed during safety meeting
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Emergency Phone numbers posted
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Rig inspections being performed
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Pre-spud, periodic, HSE, etc.?
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Safe work permits being used and proper employees understand how to complete this form?
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Does the rig crew know how to perform a BOP Drill?
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Is the Gas Detector in working order (charged) and calibrated?
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How is the general safety culture on this location?
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Safety meetings conducted and properly documented: pre-tour, pre-job/JSAs, weekly?
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Proper clothing worn by crew; no loose clothing or jewelry, hard hat, glasses, safety shoes, gloves, fall protection other PPE as necessary?
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Are designated "Smoking Areas" established? Are smoking rules observed?
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First Aid Kit/Bloodborne Pathogen Kit available on site.
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Are MSDS available and accessible at all times?
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BOP training provided for Pushers and Drillers? Is BOP training documented at the rig?
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Hearing protection required and provided.
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Are all injuries and illnesses reported immediately to a supervisor? Are written reports prepared as soon as practical and is every incident involving an injury being investigated and are steps being taken to prevent recurrence?
GENERATOR AREA
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Moving parts guarded?
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Generators properly grounded?
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Cover panels on electrical control boxes installed and closed?
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All electrical controls marked as to their function and legible?
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?HIGH VOLTAGE? warning signs erected?
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Insulating mats available at electrical panels?
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Rig wiring properly installed to prevent abrasion, vehicular and foot traffic, burns, cuts and damage from other sources?
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Unused electrical outlets covered?
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Air compressors properly guarded?
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Air storage tanks equipped with pop-off valve?
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Lockout/Tagout program utilized? Adequate Lockout/Tagout devices available?
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?Hearing Protection Required? warning signs erected and hearing protection available.
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Adequate lighting installed?
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Housekeeping - Is area clean and free of debris and tripping hazards?
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Wires are note running along the ground
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All light fixtures properly guarded from damage?
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Receptacles and plugs in good condition?
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Water hose used for washing area kept away from generator skid/SCR/VFD House?
FUEL & OTHER FLAMMABLE LIQUID STORAGE TANKS
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Fuel storage tanks properly located
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All storage valve connections identified as to their function
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Discharge nozzles, hoses, valves in good condition
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Piping and fuel lines in good condition
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Stationary ladders on storage tanks in good condition
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Adequate lighting provided with safety cables installed.
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"Flammable" warning signs erected on all sides
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"No Smoking" signs erected on all sides
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B/C Class fire extinguisher available and identified
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Fuel tanks properly labeled, "NFPA Haz-Com", "Off Road Usage", "Flammable", "No Smoking"
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Vapor release vents elevated & away from ignition sources
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Housekeeping - Is area clean and free of debris and tripping hazards
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All open valves/piping capped, bull plugged, etc.
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Are all drums and totes in containment area on plastic.
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Does fuel tank have plastic underneath with a containment area?
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Are oil bunkers on plastic inside containment area?
ELECTRICAL SPECIFIC INSPECTION
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Are the breakers in the electrical panel property labeled?
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Are the electrical panels accessible? (No boxes, etc. stacked in front of them?)
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Are the electrical lines in good condition? (No splices, cuts, wire not pulled away from connector, black tape: look for things OSHA would look for)
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Do all lights have covers and are secure?
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Is the equipment on location properly grounded /bonded? (Have RM show you how grounding and bonding is tied into all mobile equipment.
MUD PUMP AREA
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Is all rotating equipment properly guarded; drive belts, shafts, pony rods, etc.?
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Head and valve covers fully bolted.
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Shear pin pop-off valve present and covered.
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Ends of relief lines secured with adequate safety cable.
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Ends of mud vibrator hose snubbed with adequate safety cable. Installed correctly 18" down the hose.
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Housekeeping - Is area clean and free of debris and tripping hazards?
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Adequate lighting provided and safety cables installed.
MUD MIXING AREA
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Bagged material properly stacked and protected from the weather?
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Gloves, Aprons, Boots, or other PPE, as appropriate, available and in good condition?
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Employees using all required PPE?
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All chemicals are properly labeled including ?PPE Required? warning signs (Grouped or individual signs).
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Eye wash station and emergency shower; unobstructed and in close proximity, properly designed in good working order and plumed with a clean water supply?
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Adequate ventilation in mud mixing area?
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Elevated loading door opening protected?
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Adequate lighting provided with safety cables installed.
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Housekeeping - Is area clean and free of debris and tripping hazards?
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Is the personnel required to mix or handle mud chemicals being properly trained regarding safe handling and use. Are they aware of the potential hazards and PPE measures required. Are MSDS's available to personnel prior to and during chemical mixing.
MUD TANKS & PITS
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Adequate stairs with handrails properly secured?
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Guardrails installed on all raised platforms, walkways, etc above 48??
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Walkways free from obstruction and/or damage?
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?PPE Required? warning signs erected (grouped or individual signs).
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Chemical hazard warning signs erected?
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Shale shakers, agitator shafts, and all other rotating equipment properly guarded?
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Explosion proof equipment, fixtures and wiring used. Class 1 Div 1/2. Data plates on equipment legible?
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Adequate lighting provided with safety cables installed.
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Employees using all required PPE?
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Housekeeping - Is the area clean and free of debris and tripping hazards?
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All unused floor holes covered?
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Electric wiring in good condition?
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Are flanges buttoned up properly with nuts and bolts in every hole.
DERRICK & SUBSTRUCTURE
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Derrick/A-Frame assembly and substructure pins with keepers in place?
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Derrick guyed, if applicable.
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Condition of guy lines.
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Clamps properly installed.
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Does the derrick or mast have a name plate permanently attached to the derrick, that includes the manufacturer, model number and serial number, hookload capacity and whether guying is applicable and if so the recommended guying pattern.
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Damage and/or corrosion visible in derrick and/or substructure? (waste metal).
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Condition of derrick ladder?
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Climb assist device available, in good condition, adequate number of clamps?
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Boatswains chair available for hoisting personnel and utilized when necessary?
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Full body harness with lanyard available and in good condition?
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Fall protection devices in use: Derrick Board, Crown Section, Backside of derrick (stabber), Substructure?
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"Fall Protection Required" warning signs erected?
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Derrick/Tubing boards in good condition?
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Guardrails installed on derrick board?
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Pipe fingers in good condition, safety cables attached?
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Crown guardrails installed?
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Crown sheave guards in place?
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Safety retainers in use on hinge pins?
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Derrick hydraulic system free of leaks? (if applicable).
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Dead line properly anchored?
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Adequate lighting provided with safety cables installed?
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Drreick free of loose and unnecessary objects.
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Derrick emergency escape line properly installed, Geronimo on line, anchored with a clear path?
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Tubulars, Drill Pipe, etc racked or hung in derrick are secured to prevent them from falling?
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Mud standpipe secured, mudhose snubbed at both ends?
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Rotary beams and all braces are in good condition?
DRILL FLOOR AREA
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OSHA poster posted in Dog House?
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Emergency phone numbers posted in Dog House?
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Safety (stabbing) valve and handle with cross over sub if necessary properly located on floor?
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Rotary floor in good condition?
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Rotary chain drive guarded?
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All unused floor holes covered with a secure cover?
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"Driller at or near controls unless the drawworks brake has been tied down or securing it with a catch lock, unless the drawworks is equipped with an automatic driller".
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Drillers controls properly labeled/identified?
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Pipe slips & Dies in good condition?
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Racking floor area in good condition?
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V-door gate or net provided and in place?
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Air hoist lines properly guarded in good condition, line properly laid with functional line guide and brake?
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Cathead friction surface in good condition?
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Cathead line divider/grip in good condition?
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Catline not worn or kinked?
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Kelly cock wrench and safety valve accessible?
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Tail rope being used, rigged up correctly and in good shape?
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Drill line slip/cut recorded on ton mile book?
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Proper lay of drill line and sufficient wraps left on drum with blocks in down position? (minimum 10 wraps).
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Adequate lighting provided?
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General housekeeping.
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Drinking water available?
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MSDS Station readily available?
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Life basket/Fire Blanket available
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Factory ends of snub line?
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First aid kit available in doghouse?
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Non skid material used around rotary?
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Tong body and jaws, keepers, counter weights, snub lines and jerk lines all in good condition?
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Tong safety handles installed?
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Crown-o-Matic device operational, logged on IADC?
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Safety signage posted?
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All overhead lights have safety cables?
Top Drive
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TD: Guard Bolts.
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TD: Blower Motor Mounts.
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TD: Oil Cooler Bolts.
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TD: Housing To Frame Bolts.
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TD: Lube Pump Assembly Mounts.
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TD: Guard Deflector.
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TD: Link Tilt Cylinder Retainer.
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TD: Link Tilt Mount.
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TD: Bail Clamp Cylinder Pins.
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TD: Lower Link Support Pins.
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TD: Spark Arrestor Screen.
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TD: Elevator Alarm Targets.
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TD: BUW Mounts.
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TD: BUW Positioning Cylinder.
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TD: BUW Stop Pins (L-shaped pins).
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TD: BUW Gripper Cylinder.
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TD: BUW Slides.
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TD: BUW Stabbing Guide.
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TD: Tool Joint Clamp(s) & Bolts.
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TD: Actuator Valve / Covers.
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TD: LWCV Pinion Retainer Bolts.
Iron Roughneck
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Iron Roughneck (IR): HPU Showing 2200-2500 psi.
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IR: Line Control Port 1900-1950 psi.
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IR: Hydraulic Lines Not Leaking .
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IR: Unit Properly Stored If Not In Use.
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IR: Unit Turned Off When Not In Use.
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IR: Employees Properly Trained .
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IR: Employee Clear Of Unit If Moving.
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IR: Unit Has Clear Path For Operating.
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IR: Operator Controls Located Properly.
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IR: Preventive Maintenance (Daily) .
HOISTING TOOLS, HOOKS, BAILS, ELEVATORS
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Traveling blocks in good condition?
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Traveling blocks properly guarded?
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Sheave guards in good condition?
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Bales and/or links in good condition?
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Elevators in good condition?
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Hoisting hook equipped with safety latch or equivalent?
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Crown block assembly secured?
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Suspension cables and lifting chains are grade 8 and tagged?
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Hoisting line inspected daily?
HOTWORK AND CONFINED SPACES
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Hot work permitted utilizing customers Hot Work Process which meets minimum industry standards?
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Certified welders utilized?
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Appropriate protective attire worn for welding and cutting ops.
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Helmets with face shields used during operations?
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Fire extinguishing equipment available and fire watch utilized?
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Permits are completed properly and filed at the job site?
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Gas detection devices are available and calibrated per manufactures specifications?
ENVIRONMENTAL
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Sediment migrating off location?
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Gullies or ditches forming along location slopes?
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Reserve pit free of oil and trash?
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Secondary containment (berms/ditches) adequate and maintained?
BLOW-OUT PREVENTERS
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BOP properly installed, 3rd party tested, and properly documented?
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All lines, valves, check valves and flow fittings should have a working pressure at least equal to the rated pressure of the ram BOP's in use. This equipment will be tested during the initial test of the BOP rams.
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Wheels and stems in place, if automatic device is not available?
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BOP stack properly stabilized?
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All hydraulic lines connected ?
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All unused hydraulic lines capped and secured?
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Accumulator bottles labeled with contents, and other appropriate warning signs?
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Accumulator valves in appropriate position, open or closed (never neutral), properly identified both purpose and position?
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Gauges suitable for operating pressure and drilling fluid service should be installed so that drill pipe and annulus pressures may be accurately monitored and readily observed at the station where well control operations are to be conducted.
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Choke manifold and line secured and accessible?
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Blooey line with pilot installed if applicable?
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Adequate lighting provided with safety cables installed.
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Proper drainage provided and general housekeeping of koomey and cellar area?
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Hydraulic lines protected?
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BOP spare parts (for the service intended) are carefully stored, maintained and readily available. Including a complete set of ram rubbers, complete set of bonnet or door seals, plastic packing for BOP secondary seals. Ring gaskets to fit end connections. A spare annular BOP packing element and a complete set of seals. A flexible choke or kill line if in use. "Ask Toolpusher"
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Metal clad lines secured with adequate safety cables?
All additional questions (1-51) in Section 9 will be used at the discretion of the DCI customer and their individual needs.
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Floor mounted and remote accumulator controls available?
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Remote unit used to actuate pipe rams once a week?
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Off floor controls are effective if floor unit is destroyed.
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Alternate power source exists for accumulator : Type_________________
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Light on rig floor in plain view of driller?
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Operating ranges of accumulator pumps regulated from 2700 PSI to 3000 PSI?
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Accumulator pump charging time less than 15 minutes: Ensure 1000 PSI to 3000 PSI rise?
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Accumulator bottle isolation valve open?
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Accumulator air pressure at least 75 PSI
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Necessary manipulations of BOP stack can be made without going under rig floor?
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Well can be closed in quickly while observing and controlling casing pressure?
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Hydraulic or Manual locks on preventers: If manual, are hand wheels and shafts attached?
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Clearance for tool joints between pipe rams (pipe can be stripped through rams).
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Is it possible to pump into well with blind rams closed?
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Blind rams equipped with cover but no lock?
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Choke flow line equipped with master valves on each choke manifold wing?
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Is the fill up line separate from the kill line?
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Choke line straight, free of bends?
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Upper Kelly valve or Top Drive Unit with manual & hydraulic valves?
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Is drill pipe float used?
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Are crossover subs available for IBOP & TIW?
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Pit volume totalizer & recorder mounted in plain view of driller?
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Flow indicator available, if flow line can't be seen from rig floor?
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Pump stroke counter and/or trip tank for use in critical hole filling checks?
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Maximum allowable surface pressures upon closing in well specified and posted?
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Surface casing held in tension until cement set to avoid misalignment?
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"on bottom" drills held at intervals, timed, & recorded on IADC?
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"while tripping" drills held at intervals, timed & recorded on IADC?
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"drill collar" drills held at intervals, timed & recorded on IADC?
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"out of hole" drills held at intervals, timed & recorded on IADC?
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Slow pump rates recorded hourly & after mud density changes?
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Written trip records kept by crew?
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Maximum allowable mud density posted?
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DC, DP, hole & mud pump capacity figures available?
PIPE RACK AREA
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Ends of pipe racks and separate layers of pipe properly chocked?
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Spacers used to separate layers of pipe
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Pipe racks are level and stable
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Pipe rack catwalk in good condition and at the same height?
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V-door slide in good condition including stops on V-door or catwalk?
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Derrick stand and ladder in good condition
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Adequate lighting provided
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Housekeeping - Is area clean and free of debris and tripping hazards
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Drilling line from spool elevated off ground
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Safety Warnings in place for Hydraulic Pipe Rack and verification of HPR inspection?
FIRE PROTECTION
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A minimum of 4 No. 20 fire extinguishers with a Class BC rating available at the drill site. This a minimum requirement and operations may dictate use of more or larger sized equipment.
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Fire extinguishers fully charged, current inspection, proper gauges, properly located at their assigned locations?
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Portable containers for storing flammable liquids should be UL or FM approved or equivalent.
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Any area that has flammable containers stored should be posted with a sign, "NO SMOKING OR OPEN FLAME", or equivalent.
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Spark arrestors or equivalent equipment shall be provided on all internal combustion engine exhausts located within 100' of the wellbore.
MATERIAL HANDLING EQUIPMENT
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Material Handling Equipment (fork lift) operators trained and certified?
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Personnel basket securely attached to forks? (If applicable).
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Personnel wearing proper fall protection while in basket?
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Backup alarm operational?
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Fork Lift equipped with seat belts?
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Seat belts in use by operators?
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Fork Lift inspected prior to use? (daily).
ADDITIONAL FINDINGS
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Other remarks #1
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Other remarks #2
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Other remarks #3<br>
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Other remarks #4
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Other remarks #5
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Other Remarks #6
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Other remarks #7
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Other remarks #8
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Other remarks #9
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Other remarks #10