SABB Machine Safety Risk Assessment

• Document No.

• Manufacturer

• Model

• Equipment Type

• Asset/ Serial Number

• Bay and location

• Date of assesment

  Date

• Assessor

Physical hazards

• Drawn in or Entrapment - Is there any risk of a person becoming trapped and/or crushed by the machine or any moving part/s of the machine?

  Safe

  At Risk

  N/A

• Impact / Struck - Does any machine part move in such a way that it could strike the operator or anyone in the vicinity?

  Safe

  At Risk

  N/A

• Crushing / Pinching - Is there any risk of a person becoming trapped and/or crushed by the machine or any moving part/s of the machine not guarded?

  Safe

  At Risk

  N/A

• Shearing / Severing - Are there any areas within the operator’s reach where a shear hazard is created between parts of the machine or between the machine and work piece?

  Safe

  At Risk

  N/A

• Safe

  At Risk

  N/A

• Parts Ejected / Pressure - Could work pieces, parts of the machine be ejected? Is there a potential hazard present relating to Release of stored energy?

  Safe

  At Risk

  N/A

• Entanglement - Is there any potential for parts of the body, hair or clothing to become entangled in the plant?

  Safe

  At Risk

  N/A

• Friction or Abrasion - Is there any potential for the operator to be exposed to height/low temperatures?

  Safe

  At Risk

  N/A

• Cutting - Are there any parts of the machine that could cause a cutting or puncture injury?

  Safe

  At Risk

  N/A

• Stabbing / Puncturing - Could the sharp objects puncture or stab the operator?

  Safe

  At Risk

  N/A

• Unstable, movement - Can the machine become unstable or rosk when operated? i.e. is it bolted down?

  Safe

  At Risk

  N/A

• Electrical / Static contact - Is there a potential for the operator to contact live electrical contactors? Either by exposed cables or damaged protected

  Safe

  At Risk

  N/A

• High/Low Temps - Is there a potential hazard present relating to excessively high or low temperature?

  Safe

  At Risk

  N/A

• Noise and Vibration - Is there a potential hazard present relating to noise or vibration?

  Safe

  At Risk

  N/A

• Radiation - Is there a potential hazard present relating to radiation (x-ray, laser, microwave, EMF)?

  Safe

  At Risk

  N/A

• Slip , Trip or Fall - Is there a risk of slips, trips falls around the machine?

  Safe

  At Risk

  N/A

• Fire or explosion hazard - Any dusts, vapours, gases that could cause an explosion?

  Safe

  At Risk

  N/A

Chemicals and Biological hazards

• Harmful gases, mists, fumes - Is there a potential hazard present from harmful substances - gas, fume, mist, vapour if inhaled?

  Safe

  At Risk

  N/A

• Biological hazards - Is there a potential hazard present from biological infections, bacteria, fungus?

  Safe

  At Risk

  N/A

• Fluid/air/gas injection hazard - Is there a potential hazard from injection? i.e. liquid, air or gas

  Safe

  At Risk

  N/A

• Ergonomics - Is there a potential for long term upper or lower limb disorders due to poor ergonomics?

  Safe

  At Risk

  N/A

• Safe

  At Risk

  N/A

• Safe

  At Risk

  N/A

• Safe

  At Risk

  N/A

Behaviours

• Are peoples hands in a safe place when operating the machine?

  Yes

  No

  N/A

• Is the method they are using to preform the task, safe?

  Yes

  No

  N/A

• Are they wearing correct PPE? Gloves as per glove charts, Glasses, mask, hearing protection?

  Yes

  No

  N/A

• Are they sat/stood in a safe/good position?

  Yes

  No

  N/A

• Yes

  No

  N/A

Hazard controls

• Fixed Guards in place? If yes - Take photo

  Yes

  No

  N/A

• Interlocked guards in place? If yes - Take photo

  Yes

  No

  N/A

• Light guards/Sensors in place? If yes - Take photo

  Yes

  No

  N/A

• Lockable Isolator in place? If yes - Take photo

  Yes

  No

  N/A

• Are there isolators for each energy source?

  Yes

  No

  N/A

• Extraction in place? If Yes take photo

  Yes

  No

  N/A

• Signs and labels in place & legible? Take photo

  Yes

  No

  N/A

• Is there a SSW, Work Instruction for the machine? Check Q Pulse.

  Yes

  No

  N/A

• Is the person trained to the document? Check Q Pulse.

  Yes

  No

  N/A

• Is first line maintenance completed?

  Yes

  No

  N/A

Frequency & likelihood

• How many hours per day is the machines used?

• How many people use the machine?

• Based on 5 x 5 matrix image, score this machine and operation based on Low to High risk. 1 being low to 10 being high

Finding/Comments

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