Information
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Document No.
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Audit Title
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Client / Site
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Conducted on
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Conducted & Prepared by
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Location
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Additional Personnel
Welding Department
Personal Protective Equipment (PPE)
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Are employee's wearing required PPE (i.e. welding hoods, welding sleeves, welding aprons, and safety shoes)?
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Is PPE is good condition (i.e. no tears, burn holes, fits properly)?
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Are employee's wearing face shield when using grinding tools or vertical sanding equipment?
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PPE being worn properly?
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Are the floor welding shields/barriers in place while welding operations are in progress?
Housekeeping
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Floor clean and dry with no spills (no trash, scrap, etc., laying around)?
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Exits clear and unobstructed?
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Materials and tools organized and in their proper place?
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Are combustible materials outside (10 feet or greater) of welding operations?
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Work areas clear of slip, trip, and/or fall hazards?
Compressed Air and/or Gas
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Flammable gases kept away from ignition sources in production areas?
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Oxygen cylinders at least 20 feet from fuel-gas cylinders or combustible materials?
Employee
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Employees positioning their body to avoid injury by any moving hazards (saw blades, overhead cranes, sanding belts, falling objects, etc.)?
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Hands & fingers positioned to avoid pinch points?
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Employees using proper lifting techniques (using legs, back straight, weight close to body, feet flat on floor, knees bent)?
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Are employees watching what they're doing and where they're going (looking for / being aware of hazards)?
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Employees using the right tools for the job?
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Are they using the tools correctly?
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Employee(s) safely handling materials?
Electrical
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Electrical switches and/or covers in place and working properly?
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Electrical connections secure (i.e. not loose, not disconnected, etc.)?
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Are machines and/or equipment hard-wired in through conduit (extension cords not being used as permanent wiring)?
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Electrical cords in good condition (e.g. not frayed)?
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Are electrical junction boxes/panels clear of obstructions?
Fire Line
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Fire extinguisher(s) easily accessible / identifiable?
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Fire extinguisher(s) inspected monthly/annually?
Equipment
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Equipment barriers / guards in place (and not removed) before operating machines?
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Are welding guns stored properly?
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Foot operated switches protected from accidental activation?
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Are welding gas hoses in good (visual) condition (i.e. not cracked or leaking)?
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Hose couplings in good (visual) working condition?
Chemicals
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Flammable chemicals stored away from ignition sources?
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Chemicals properly labeled / marked?
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Gas bottles stored corrected (i.e. fastened to wall or stand)?
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Gas bottles, not being used, properly capped?
Cranes
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Cranes straps being used correctly?
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Are the straps used in good condition (e.g. not frayed / worn)?
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Are other personnel clear / notified when employees are using cranes to lift components?
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Crane hooks stored 7-10 feet from ground level?
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Jib Cranes and/or Overhead cranes load rated on each side & visible?
Sound Level
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Screen Capture (15s - 30s) using Sound Meter app