SAX1177-CO-XX-COM-003

  • Prepared by

1177 Ballynacor Commissioning Check Sheet

  • Date:

  • Site Address: Ballynacor WwTW 22-24 Ballynacor Lane Portadown Craigavon BT23 5RP www.saxlund.co.uk

  • (2x) Sludge Cake Truck Loading Silo; each including.

  • 1 off Cake storage Silo

  • 1 off Sliding Frame & Powerpack

  • 1 off Discharge Screw Conveyor

  • 1 off Truck Loading Screw Conveyor

  • Set of gate valves

  • 1 off Truck Loading Panel

  • 1 off MCC Panel

  • Set of Instruments

  • Commissioning Procedure Reference

  • Commissioning Procedure Specific Risk Assessment

  • Pre-Commissioning Checks - Date tested:

  • Dry Commissioning - Date tested:

  • Wet Commissioning - Date tested:

  • Pre & Dry Commissioning Tested by (on behalf of Saxlund Intl. Ltd) sign

  • print

  • date

  • Pre & Dry Commissioning Accepted by (on behalf of Client) sign

  • print

  • date

  • Wet Commissioning Tested by (on behalf of Saxlund Intl. Ltd) sign

  • print

  • date

  • Wet Commissioning Accepted by (on behalf of Client) sign

  • print

  • date

  • Pre-Commissioning Checks 1 General 1.1 Mechanical Installation: Complete

  • 1.1 Accept/Reject

  • 1.2 Hydraulic Circuit: Complete

  • 1.2 Accept/Reject

  • 1.3 Electrical installation and loop testing complete with appropriate certification issued: Complete

  • 1.3 Accept/Reject

  • 1.4 Client snags completed (if applicable)

  • 1.4 Accept/Reject

  • 1.5 Permit(s) to work in place?

  • 1.5 Accept/Reject

  • 2. Stream 1 - Silo/SF/HPP 2.1 Powerpack tank has been filled with hydraulic oil (ISO32 Mineral Oil): Complete

  • 2.1 Accept/Reject

  • Print Name

  • 2.2 Hydraulic cylinder rods are clean and free of grease and dust: Complete

  • 2.2 Accept/Reject

  • 2.3 Sliding Frame, inside of silo, clear of any debris

  • 2.3 Accept/Reject

  • 2.4 Cylinder cover and drip tray in place: Complete

  • 2.4 Accept/Reject

  • 2.5 Stuffing Box tightness checked and greased: Complete

  • 2.5 Accept/Reject

  • 2.6 All sensors in place and positioned: Complete

  • 2.6 Accept/Reject

  • 2.7 All silo access doors/hatches in place and open and close correctly: Complete

  • 2.7 Accept/Reject

  • 2.8 Hydraulic pipework flushed clean, and valves re-assembled: Complete

  • 2.8 Accept/Reject

  • 2.9 Silo roof instruments fitted

  • 2.9 Accept/Reject

  • 2.10 Truck loading panel mounted: Complete

  • 2.10 Accept/Reject

  • 3 Stream 1 - Discharge Screw Conveyor 3.1 Inspect inside of conveyor for foreign objects: Complete

  • 3.1 Accept/Reject

  • 3.2 Check bearings greased: Complete

  • 3.2 Accept/Reject

  • 3.3 Check stuffing box seals for grease and adjustment: Complete

  • 3.3 Accept/Reject

  • 3.4 Check gearbox for initial fill of oil & breather open: Complete

  • 3.4 Accept/Reject

  • 3.5 Check position and operating distance of rotation sensors: Complete

  • 3.5 Accept/Reject

  • 3.6 Check roller chain drive and sprockets greased: Complete

  • 3.6 Accept/Reject

  • 3.7 Check guards in place: Complete

  • 3.7 Accept/Reject

  • 3.8 Check discharge flanged connections: Complete

  • 3.8 Accept/Reject

  • 3.9 Check Slide Gate Valve in place and secure, including rubber compensator: Complete

  • 3.9 Accept/Reject

  • 4 Stream 1 - Truck Loading Screw Conveyor 4.1 Inspect inside of conveyor for foreign objects: Complete

  • 4.1 Accept/Reject

  • 4.2 Check bearings greased: Complete

  • 4.2 Accept/Reject

  • 4.3 Check stuffing box seals for grease and adjustment: Complete

  • 4.3 Accept/Reject

  • 4.4 Check gearbox for initial fill of oil & breather open: Complete

  • 4.4 Accept/Reject

  • 4.5 Check position and operating distance of rotation sensors: Complete

  • 4.5 Accept/Reject

  • 4.6 Check guards in place: Complete

  • 4.6 Accept/Reject

  • 4.7 Check discharge flanged connections: Complete

  • 4.7 Accept/Reject

  • 4.8 Check Slide Gate Valves are in place and secure, including rubber skirts: Complete

  • 4.8 Accept/Reject

  • 5 Stream 1 - Rotation Checks 5.1 Powerpack Motors: M002 Expected

  • 5.1 M002 Measured

  • 5.1 M002 Accept/Reject

  • 5.1 M003 Expected

  • 5.1 M003 Measured

  • 5.1 M003 Accept/Reject

  • 5.2 Discharge Screw Conveyor M001 Expected

  • 5.2 M001 Measured

  • 5.2 M001 Accept/Reject

  • 5.3 Truck Loading Screw Conveyor M004 Expected

  • 5.3 M004 Measured

  • 5.3 M004 Accept/Reject

  • 6 Stream 2 - Silo, Sliding Frame & Hydraulic Powerpack 6.1 Powerpack tank has been filled with hydraulic oil (ISO32 Mineral Oil): Complete

  • 6.1 Accept/Reject

  • 6.2 Hydraulic cylinder rods are clean and free of grease and dust: Complete

  • 6.2 Accept/Reject

  • 6.3 Sliding Frame, inside of silo, clear of any debris: Complete

  • 6.3 Accept/Reject

  • 6.4 Cylinder cover and drip tray in place: Complete

  • 6.4 Accept/Reject

  • 6.5 Stuffing Box tightness checked and greased

  • 6.5 Accept/Reject

  • 6.6 All sensors in place and positioned: Complete

  • 6.6 Accept/Reject

  • 6.7 All silo access doors/hatches in place and open and close correctly: Complete

  • 6.7 Accept/Reject

  • 6.8 Hydraulic pipework flushed clean, and valves re-assembled: Complete

  • 6.8 Accept/Reject

  • 6.9 Silo roof instruments fitted: Complete

  • 6.9 Accept/Reject

  • 6.10 Truck loading panel mounted: Complete

  • 6.10 Accept/Reject

  • 7 Stream 2 - Discharge Screw Conveyor 7.1 Inspect inside of conveyor for foreign objects: Complete

  • 7.1 Accept/Reject

  • 7.2 Check bearings greased: Complete

  • 7.2 Accept/Reject

  • 7.3 Check stuffing box seals for grease and adjustment: Complete

  • 7.3 Accept/Reject

  • 7.4 Check gearbox for initial fill of oil & breather open: Complete

  • 7.4 Accept/Reject

  • 7.5 Check position and operating distance of rotation sensors: Complete

  • 7.5 Accept/Reject

  • 7.6 Check roller chain drive and sprockets greased: Complete

  • 7.6 Accept/Reject

  • 7.7 Check guards in place: Complete

  • 7.7 Accept/Reject

  • 7.8 Check discharge flanged connections: Complete

  • 7.8 Accept/Reject

  • 7.9 Check Slide Gate Valve in place and secure, including rubber compensator: Complete

  • 7.9 Accept/Reject

  • 8 Stream 2 - Truck Loading Screw Conveyor 8.1 Inspect inside of conveyor for foreign objects: Complete

  • 8.1 Accept/Reject

  • 8.2 Check bearings greased: Complete

  • 8.2 Accept/Reject

  • 8.3 Check stuffing box seals for grease and adjustment: Complete

  • 8.3 Accept/Reject

  • 8.4 Check gearbox for initial fill of oil & breather open: Complete

  • 8.4 Accept/Reject

  • 8.5 Check position and operating distance of rotation sensors: Complete

  • 8.5 Accept/Reject

  • 8.6 Check guards in place: Complete

  • 8.6 Accept/Reject

  • 8.7 Check discharge flanged connections: Complete

  • 8.7 Accept/Reject

  • 8.8 Check Slide Gate Valves are in place and secure, including rubber skirts: Complete

  • 8.8 Accept/Reject

  • 9 Stream 2 - Rotation Checks 9.1 Powerpack Motors M006 Expected

  • 9.1 M006 Measured

  • 9.1 M006 Accept/Reject

  • 9.1 M007 Expected

  • 9.1 M007 Measured

  • 9.1 M007 Accept/Reject

  • 9.2 Discharge Screw Conveyor M005 Expected

  • 9.2 M005 Measured

  • 9.2 M005 Accept/Reject

  • 9.3 Truck Loading Screw Conveyor M008 Expected

  • 9.3 M008 Measured

  • 9.3 M008 Accept/Reject

  • Pre-Commissioning Comments

  • Remedial Work Required?

  • Pre-Commissioning Accepted by Saxlund Print Name

  • Date

  • Pre-Commissioning Accepted by Client Print Name

  • Date

  • Dry Commissioning 10 Start Up 10.1 Pre-commissioning checks completed & signed off: Complete

  • 10.1 Accept/Reject

  • 10.2 Electrical & Control system checked and signed off by Client: Complete

  • 10.2 Accept/Reject

  • 10.3 Permission to Proceed / Permit to Work issued: Complete

  • 10.3 Accept/Reject

  • 11 Stream 1 - Sliding Frame, including Hydraulic Powerpack 11.1 Power pack motor rotation correct: Complete

  • 11.1 Accept/Reject

  • 11.2 Run motor-pump unit to prime pump, pipes, and cylinders: Complete

  • 11.2 Accept/Reject

  • 11.3 Powerpack tank oil level checked: Complete

  • 11.3 Accept/Reject

  • 11.4 Check stroking cycle of Sliding Frame: Complete

  • 11.4 SF Accept/Reject

  • 11.4 Check stroking cycle of Slide Gate Valve: Complete

  • 11.4 SGV Accept/Reject

  • 11.5 Move each cylinder to end of stroke, disconnect pressure switch: Complete

  • 11.5 Accept/Reject

  • 11.6 Dead head each cylinder to check pressure relief valve setting - Sliding Frame: Complete

  • 11.6 SF Accept/Reject

  • 11.6 Dead head each cylinder to check pressure relief valve setting - Slide Gate Valve

  • 11.6 SGV Accept/Reject

  • 11.7 Pressure transmitter set point - Tag No:

  • 11.7 Pressure transmitter set point (Set: 175 Bar during construction): Complete

  • 11.7 Accept/Reject

  • 11.8 Cylinder limit switch position & function (in mm): Sliding Frame - Front:

  • 11.8 Sliding Frame - Rear (mm):

  • 11.8 Sliding Frame: Complete

  • 11.8 Sliding Frame: Accept/Reject

  • 11.8 Slide Gate Valve - Front (mm):

  • 11.8 Slide Gate Valve - Rear (mm):

  • 11.8 Slide Gate Valve: Complete

  • 11.8 Slide Gate Valve: Accept/Reject

  • 11.9 Hydraulic joints inspected: Complete

  • 11.9 Accept/Reject

  • 11.10 Powerpack instrument function & alarms. Oil high temperature alarm: Oil low level temperature alarm: Oil tank heater: (Complete)

  • 11.10 Accept/Reject

  • 11.11 Tank heater function & operation in °C - Set point:

  • 11.11 Tank heater function & operation: Complete

  • 11.11 Accept/Reject

  • 11.12 Cylinder speed range/cycle time in seconds - Sliding Frame, In:

  • 11.12 Cylinder speed range/cycle time in seconds - Sliding Frame, Out:

  • 11.12 Sliding Frame - Complete:

  • 11.12 Sliding Frame - Accept/Reject:

  • 11.12 Cylinder speed range/cycle time in seconds - Slide Gate Valve, In:

  • 11.12 Cylinder speed range/cycle time in seconds - Slide Gate Valve, Out:

  • 11.12 Slide Gate Valve - Complete:

  • 11.12 Slide Gate Valve - Accept/Reject:

  • 11.13 Check Sliding Frame stuffing box adjustments and record system hydraulic pressure while in operation - Pressure (bar):

  • 11.13 Complete

  • 11.13 Accept/Reject

  • 11.14 Sliding Frame Auto Luber fitted, set up and left running: Complete

  • 11.14 Accept/Reject

  • 12 Stream 1 - Silo 12.1 Odour control connection made and functioning: Complete

  • 12.1 Accept/Reject

  • 12.2 Lorry in position sensors aligned and functioning: Complete

  • 12.2 Accept/Reject

  • 12.3 Truck Loading panel positioned and functioning: Complete

  • 12.3 Accept/Reject

  • 12.4 Vibrating fork high-high level switch functioning: Complete

  • 12.4 Accept/Reject

  • 13 Stream 1 - Discharge Screw Conveyor 13.1 Motor current at start up: Expected

  • 13.1 Motor current at start up: Measured

  • 13.1 Accept/Reject

  • 13.2 Motor running current: Expected

  • 13.2 Motor running current: Measured

  • 13.2 Accept/Reject

  • 13.3 Isolator functions tested: Complete

  • 13.3 Accept/Reject

  • 13.4 MCC load protection fitted & set points: Complete

  • 13.4 Accept/Reject

  • 13.5 Check function/signal of rotation sensor: Complete

  • 13.5 Accept/Reject

  • 13.6 Check hydraulic slide gate valve open & closed sensor function: Complete

  • 13.6 Accept/Reject

  • 13.7 Check hydraulic slide gate valve fully opens and closes under power: Complete

  • 13.7 Accept/Reject

  • 13.8 Check function of hydraulic slide gate valve in relation to the Sliding Frame and Discharge Screw Conveyor operation as per FDS: Complete

  • 13.8 Accept/Reject

  • 14 Stream 1 - Truck Loading Screw Conveyor 14.1 Motor current at start up (amps): Expected

  • 14.1 Motor current at start up: Measured

  • 14.1 Accept/Reject

  • 14.2 Motor running current: Expected

  • 14.2 Motor running current: Measured

  • 14.2 Accept/Reject

  • 14.3 Isolator functions tested: Complete

  • 14.3 Accept/Reject

  • 14.4 MCC load protection fitted & set points: Complete

  • 14.4 Accept/Reject

  • 14.5 Check function/signal of rotation sensor: Complete

  • 14.5 Accept/Reject

  • 14.6 Check hydraulic slide gate valve (4) open & closed sensor function: Complete

  • 14.6 Accept/Reject

  • 14.7 Check hydraulic slide gate valve (4) fully opens and closes under power: Complete

  • 14.7 Accept/Reject

  • 14.8 Check hydraulic slide gate valve (3) open & closed sensor function: Complete

  • 14.8 Accept/Reject

  • 14.9 Check hydraulic slide gate valve (3) fully opens and closes under power: Complete

  • 14.9 Accept/Reject

  • 14.10 Check hydraulic slide gate valve (2) open & closed sensor function: Complete

  • 14.10 Accept/Reject

  • 14.11 Check hydraulic slide gate valve (2) fully opens and closes under power: Complete

  • 14.11 Accept/Reject

  • 14.12 Check hydraulic slide gate valve (1) open & closed sensor function: Complete

  • 14.12 Accept/Reject

  • 14.13 Check hydraulic slide gate valve (1) fully opens and closes under power: Complete

  • 14.13 Accept/Reject

  • 14.14 Check function of hydraulic slide gate valve (4) in relation to the Sliding Frame and Discharge Screw Conveyor operation as per FDS: Complete

  • 14.14 Accept/Reject

  • 14.15 Check function of all hydraulic slide gate valves in relation to the truck loading valve sequence as per FDS: Complete

  • 14.15 Accept/Reject

  • 15 Stream 1 - Software/Control System (functional) Checks 15.1 Powerpack start up sequence: Complete

  • 15.1 Accept/Reject

  • 15.2 System Start up sequence - Manual: Complete

  • 15.2 Manual start: Accept/Reject

  • 15.2 System Start up sequence - Automatic: Complete

  • 15.2 Automatic start: Accept/Reject

  • 15.3 Controlled Stop: Complete

  • 15.3 Accept/Reject

  • 15.4 Emergency Stop: Complete

  • 15.4 Accept/Reject

  • 15.5 Instrument fault/stop check - Hydraulic powerpack: Complete

  • 15.5 HPP: Accept/Reject

  • 15.5 Instrument fault/stop check - Discharge Screw Conveyor: Complete

  • 15.5 DSC: Accept/Reject

  • 15.5 Instrument fault/stop check - Truck Loading Screw Conveyor: Complete

  • 15.5 Truck Loading SC: Accept/Reject

  • 15.6 Interlock/control stop check - Hydraulic powerpack: Complete

  • 15.6 HPP: Accept/Reject

  • 15.6 Interlock/control stop check - Discharge Screw Conveyor: Complete

  • 15.6 DSC: Accept/Reject

  • 15.6 Interlock/control stop check - Truck Loading Screw Conveyor: Complete

  • 15.6 Truck Loading SC: Accept/Reject

  • 16 Stream 2 - Sliding Frame, including Hydraulic Powerpack 16.1 Power pack motor rotation correct: Complete

  • 16.1 Accept/Reject

  • 16.2 Run motor-pump unit to prime pump, pipes, and cylinders: Complete

  • 16.2 Accept/Reject

  • 16.3 Powerpack tank oil level checked: Complete

  • 16.3 Accept/Reject

  • 16.4 Check stroking cycle of Sliding Frame: Complete

  • 16.4 SF: Accept/Reject

  • 16.4 Check stroking cycle of Slide Gate Valve: Complete

  • 16.4 SGV: Accept/Reject

  • 16.5 Move each cylinder to end of stroke, disconnect pressure switch: Complete

  • 16.5 Accept/Reject

  • 16.6 Dead head each cylinder to check pressure relief valve setting - Sliding Frame: Complete

  • 16.6 SF: Accept/Reject

  • 16.6 Dead head each cylinder to check pressure relief valve setting - Slide Gate Valve: Complete

  • 16.6 SGV: Accept/Reject

  • 16.7 Pressure transmitter set point - Tag no.

  • 16.7 Pressure transmitter set point - Set 175 bar during construction: Complete

  • 16.7 Accept/Reject

  • 16.8 Cylinder limit switch position & function (in mm) - Sliding Frame, front:

  • 16.8 Sliding Frame, rear (mm):

  • 16.8 Sliding Frame: Complete

  • 16.8 Sliding Frame: Accept/Reject

  • 16.8 Cylinder limit switch position & function (in mm) - Slide Gate Valve, front:

  • 16.8 SGV, rear (mm)

  • 16.8 SGV: Complete

  • 16.8 SGV: Accept/Reject

  • 16.9 Hydraulic joints inspected: Complete

  • 16.9 Accept/Reject

  • 16.10 Powerpack instrument function & alarms. Oil high temperature alarm: Oil low level temperature alarm: Oil tank heater: (Complete)

  • 16.10 Accept/Reject

  • 16.11 Tank heater function & operation in °C - Set point:

  • 16.11 Complete

  • 16.11 Accept/Reject

  • 16.12 Cylinder speed range/cycle time in seconds - Sliding Frame, In:

  • 16.12 Cylinder speed range/cycle time in seconds - Sliding Frame, Out:

  • 16.12 SF: Complete

  • 16.12 SF: Accept/Reject

  • 16.12 Cylinder speed range/cycle time in seconds - Slide Gate Valve, In:

  • 16.12 Cylinder speed range/cycle time in seconds - Slide Gate Valve, Out:

  • 16.12 SGV: Complete

  • 16.12 SGV: Accept/Reject

  • 16.13 Check Sliding Frame stuffing box adjustments and record system hydraulic pressure while in operation. Pressure (bar):

  • 16.13 Complete

  • 16.13 Accept/Reject

  • 16.14 Sliding Frame Auto Luber fitted, set up and left running: Complete

  • 16.14 Accept/Reject

  • 17 Stream 2 - Silo 17.1 Odour control connection made and functioning: Complete

  • 17.1 Accept/Reject

  • 17.2 Lorry in position sensors aligned and functioning: Complete

  • 17.2 Accept/Reject

  • 17.3 Truck Loading panel positioned and functioning: Complete

  • 17.3 Accept/Reject

  • 17.4 Vibrating Fork High-High Switch: Complete

  • 17.4 Accept/Reject

  • 18 Stream 2 - Discharge Screw Conveyor 18.1 Motor current at start up (amps): Expected

  • 18.1 Motor current at start up (amps): Measured

  • 18.1 Accept/Reject

  • 18.2 Motor running current (amps): Expected

  • 18.2 Motor running current (amps); Measured

  • 18.2 Accept/Reject

  • 18.3 Isolator functions tested: Complete

  • 18.3 Accept/Reject

  • 18.4 MCC load protection fitted & set points: Complete

  • 18.4 Accept/Reject

  • 18.5 Check function/signal of rotation sensor: Complete

  • 18.5 Accept/Reject

  • 18.6 Check hydraulic slide gate valve open & closed sensor function: Complete

  • 18.6 Accept/Reject

  • 18.7 Check hydraulic slide gate valve fully opens and closes under power: Complete

  • 18.7 Accept/Reject

  • 18.8 Check function of hydraulic slide gate valve in relation to the Sliding Frame and Discharge Screw Conveyor operation as per FDS: Complete

  • 18.8 Accept/Reject

  • 19 Stream 2 - Truck Loading Screw Conveyor 19.1 Motor current at start up (amps): Expected

  • 19.1 Motor current at start up (amps): Measured

  • 19.1 Accept/Reject

  • 19.2 Motor running current (amps): Expected

  • 19.2 Motor running current (amps): Measured

  • 19.2 Accept/Reject

  • 19.3 Isolator functions tested: Complete

  • 19.3 Accept/Reject

  • 19.4 MCC load protection fitted & set points: Complete

  • 19.4 Accept/Reject

  • 19.5 Check function/signal of rotation sensor: Complete

  • 19.5 Accept/Reject

  • 19.6 Check hydraulic slide gate valve (4) open & closed sensor function: Complete

  • 19.6 Accept/Reject

  • 19.7 Check hydraulic slide gate valve (4) fully opens and closes under power: Complete

  • 19.7 Accept/Reject

  • 19.8 Check hydraulic slide gate valve (3) open & closed sensor function: Complete

  • 19.8 Accept/Reject

  • 19.9 Check hydraulic slide gate valve (3) fully opens and closes under power: Complete

  • 19.9 Accept/Reject

  • 19.10 Check hydraulic slide gate valve (2) open & closed sensor function: Complete

  • 19.10 Accept/Reject

  • 19.11 Check hydraulic slide gate valve (2) fully opens and closes under power: Complete

  • 19.11 Accept/Reject

  • 19.12 Check hydraulic slide gate valve (1) open & closed sensor function: Complete

  • 19.12 Accept/Reject

  • 19.13 Check hydraulic slide gate valve (1) fully opens and closes under power: Complete

  • 19.13 Accept/Reject

  • 19.14 Check function of hydraulic slide gate valve (4) in relation to the Sliding Frame and Discharge Screw Conveyor operation as per FDS: Complete

  • 19.14 Accept/Reject

  • 19.15 Check function of all hydraulic slide gate valves in relation to the truck loading valve sequence as per FDS: Complete

  • 19.15 Accept/Reject

  • 20 Stream 2 - Software/Control System (functional) Checks 20.1 Powerpack start up sequence: Complete

  • 20.1 Accept/Reject

  • 20.2 System Start up sequence - Manual: Complete

  • 20.2 Manual: Accept/Reject

  • 20.2 System Start up sequence - Automatic: Complete

  • 20.2 Automatic: Accept/Reject

  • 20.3 Controlled Stop: Complete

  • 20.3 Accept/Reject

  • 20.4 Emergency Stop: Complete

  • 20.4 Accept/Reject

  • 20.5 Instrument fault/stop check - Hydraulic powerpack: Complete

  • 20.5 HPP: Accept/Reject

  • 20.5 Instrument fault/stop check - Discharge Screw Conveyor: Complete

  • 20.5 DSC: Accept/Reject

  • 20.5 Instrument fault/stop check - Truck Loading Screw Conveyor: Complete

  • 20.5 Truck Loading SC: Accept/Reject

  • 20.6 Interlock/control stop check - Hydraulic powerpack: Complete

  • 20.6 HPP: Accept/Reject

  • 20.6 Interlock/control stop check - Discharge Screw Conveyor: Complete

  • 20.6 DSC: Accept/Reject

  • 20.6 Interlock/control stop check - Truck Loading Screw Conveyor: Complete

  • 20.6 Truck Loading SC: Accept/Reject

  • Dry Commissioning Comments

  • Remedial Work Required?

  • Dry Commissioning Accepted by Saxlund Print Name:

  • Date

  • Dry Commissioning Accepted by Client Print Name:

  • Date

  • Wet Commissioning 21 Start Up 21.1 Dry-commissioning checks completed & signed off: Complete

  • 21.1 Accept/Reject

  • 21.2 Upstream system Commissioning completed (BY OTHERS): Complete

  • 21.2 Accept/Reject

  • 21.3 Trucks available to receive material?

  • 21.4 Material available as per schedule?

  • 21.5 Material type:

  • 21.5 Material Density (kg/m3):

  • 21.5 Dry solids (%)

  • 21.6 Permission to Proceed / Permit to Work issued

  • 22 Stream 1 - Silo Level Instrumentation 22.1 Radar instrument commissioned: Complete

  • 22.1 Accept/Reject

  • 22.2 Level set-points programmed in. Upper set point (silo full) used to inhibit Infeed pumps S1

  • 22.2 S2

  • 22.2 S3

  • 22.2 S4

  • 22.2 S5

  • 23 Stream 1 - Material Feed 23.1 Loading from connected pipeline - Initial min material load/feed rate

  • 23.1 50% material load/feed rate

  • 23.1 100% material load/feed rate

  • 23.2 Feed into Silo - Initial min material load/feed rate

  • 23.2 50% material load/feed rate

  • 23.2 100% material load/feed rate

  • 24 Stream 1 - Running Current at 100% material load (or max achievable rate) 24.1 Hydraulic Power Pack

  • 24.2 Discharge Screw Conveyor

  • 24.3 Truck Loading Screw Conveyor

  • 25 Stream 1 - Software/Control System (Functional) Checks (as possible with feed requirements) 25.1 Start-up sequence - Manual: Complete

  • 25.1 Manual: Accept/Reject

  • 25.1 Start-up sequence - Automatic: Complete

  • 25.1 Automatic: Accept/Reject

  • 25.2 Controlled Stop: Complete

  • 25.2 Accept/Reject

  • 25.3 Emergency Stop: Complete

  • 25.3 Accept/Reject

  • 25.4 Instrument fault/stop check: Complete

  • 25.4 Accept/Reject

  • 25.5 Interlock/control stop check: Complete

  • 25.5 Accept/Reject

  • 25.6 Sliding Frame Cycle Time: Complete

  • 25.6 Accept/Reject

  • 25.7 Truck Loading Time (and final material load weight)

  • 26 Stream 2 - Silo Level Instrumentation 26.1 Radar instrument commissioned: Complete

  • 26.1 Accept/Reject

  • 26.2 Level set-points programmed in. Upper set point (silo full) used to inhibit Infeed pumps: S1

  • 26.2 S2

  • 26.2 S3

  • 26.2 S4

  • 26.2 S5

  • 27 Stream 2 - Material Feed 27.1 Loading from connected pipeline - Initial min material load/feed rate

  • 27.1 50% material load/feed rate

  • 27.1 100% material load/feed rate

  • 27.2 Feed into Silo - Initial min material load/feed rate

  • 27.2 50% material load/feed rate

  • 27.2 100% material load/feed rate

  • 28 Stream 2 - Running Current at 100% material load (or max achievable rate) 28.1 Hydraulic Power Pack

  • 28.2 Discharge Screw Conveyor

  • 28.3 Truck Loading Screw Conveyor

  • 29 Stream 2 - Software/Control System (Functional) Checks (as possible with feed requirements) 29.1 Start-up sequence - Manual: Complete

  • 29.1 Manual: Accept/Reject

  • 29.1 Start-up sequence - Automatic: Complete

  • 29.1 Automatic: Accept/Reject

  • 29.2 Controlled Stop: Complete

  • 29.2 Accept/Reject

  • 29.3 Emergency Stop

  • 29.3 Accept/Reject

  • 29.4 Instrument fault/stop check: Complete

  • 29.4 Accept/Reject

  • 29.5 Interlock/control stop check: Complete

  • 29.5 Accept/Reject

  • 29.6 Sliding Frame Cycle Time

  • 29.7 Truck Loading Time (and final material load weight)

  • Operational Data

  • Motor Current

  • Cycle Time

  • System Pressure

  • Approx. silo material height/ load

  • Operational data

  • Motor current

  • Cycle time

  • System pressure

  • Approx. silo material height/load

  • Wet Commissioning Comments

  • Remedial Work Required?

  • Wet Commissioning Accepted by Saxlund Print Name

  • Date

  • Wet Commissioning Accepted by Client Print Name

  • Date

Initial min 50% 100% material

  • 27 Stream 2 - Material Feed

  • load/feed rate

  • 27.1 Loading from connected pipeline

  • 27.2 Feed into Silo

  • 28 Stream 2 - Running Current at 100% material load (or max achievable rate)

  • 28.1 Hydraulic Power Pack

  • 28.2 Discharge Screw Conveyor

  • 28.3 Truck Loading Screw Conveyor

  • Stream 2 - Software/Control System (Functional) Checks Accept / Reject

  • 29.1 Start-up sequence; manual automatic

  • 29.2 Controlled Stop

  • 29.3 Emergency Stop

  • 29.4 Instrument fault/stop check

  • 29.5 Interlock/control stop check

  • 29.6 Sliding Frame Cycle Time

  • 29.7 Truck Loading Time (and final material load weight)

  • Page 18

  • Commissioning Checklist

  • Approx. silo system material

  • Operational data

  • Motor current

  • Cycle time

  • pressure

  • height/load

  • Page 19

  • Commissioning Check Sheet

  • Wet Commissioning Comments

  • Remedial Work Required?

  • Wet Commissioning Accepted by Saxlund

  • Print Name

  • Date: Wet Commissioning Accepted by Saxlund

  • Wet Commissioning Accepted by Client

  • Print Name

  • Date: Wet Commissioning Accepted by Client

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