Service Report

Information

• Customer:

• Contact:

• Address:
  Address

• Phone:

• E-Mail:

• P.O. #:

• System:

• JOB #:

• Performed by:

• Other QP Personnel on Job Site:

• Date:

  Date

• Brief Description of Service Performed:

• Parts Required?

  Yes

  No

• Parts Used:

Add Part

• Part Number:

• Part Description:

• Quantity:

• Configuration:

  Select 1000 HP MD622 1000 HP MD624 1000 HP MD 752 2000 HP D12 2500 HP D32 4000 HP D12 4000 HP D32 4000 HP belted 5000 HP D12 5000 HP D32 5000 HP belted

  • 1000 HP MD622
  • 1000 HP MD624
  • 1000 HP MD 752
  • 2000 HP D12
  • 2500 HP D32
  • 4000 HP D12
  • 4000 HP D32
  • 4000 HP belted
  • 5000 HP D12
  • 5000 HP D32
  • 5000 HP belted

• How is the motor coupled to the mill?

  Direct

  Universal

  Belted

Motor Information

• Manufacturer:

• Motor Nameplate:

  Media

• Serial Number:

Safety

• Lockout Disconnect for Motor

• Turn OFF Motor Heaters.

Check Auxiliary Junction Box

• Bearing RTDs & RTD J-box

• Motor Heater J-box

• Comments:

• Photos:

  Media

Field Connections

• Wipe down/clean J-box bushings & cables.

• Comments:

• Additional Photos:

  Media

Field Insulation (Meggar) Test

• Disconnect cables noting position.

• Test Voltage: 500V

• Insulation Resistance:

• Reconnect cables.

• Comments:

• Photos:

  Media

Armature Connections

• Check all other armature J-box hardware.

• Wipe down/clean armature/communicator J-box bushings & cables.

• Check back of armature connections for looseness or defects.

• Comments:

Armature Insulation (Meggar) Test

• Test Voltage: 1000V

• Insulation Resistance:

• Comments:

• Photos:

  Media

Armature Internal Inspection

• Excessive grease or oil present?

  Yes

  No

• Armature/Field windings dirty?

  Yes

  No

• Evidence of cable movement (cracked or displaced duxseal)?

  Yes

  No

• Reinstall NDE inspection plate.

• Comments:

• Photos:

  Media

Brushes

• Brush Part Number:

• Inspect Brushes

• Any signs of cracking, chipping, or overheating?

  Yes

  No

• Brush Change?

  Yes

  No

• Comments:

• Photos:

  Media

Encoder Coupling

• Inspect encoder coupling.

• Comments:

• Photos:

  Media

Reinstall the following covers

• Motor Heater junction box

• ODE Bearing RTD probe cover

• DE Bearing RTD probe cover

• Armature/Field J-box

• Temperature Detectors (RTDs) junction box

• Comments:

Finalization

• Remove Lock.

Additional Notes and Photographs

• Comments:

• Photos:

  Media

• How is the motor coupled to the mill?

  Direct

  Universal

  Belted

Outboard Motor

Motor Information

• Manufacturer:

• Motor Nameplate:

  Media

• Serial Number:

Safety

• Lockout Disconnect for Motor

• Turn OFF Motor Heaters.

Remove the following main covers:

• Field/Armature Junction Box Cover

• Brush Covers

• Comments:

Check Auxiliary Junction Box

• Bearing RTDs & RTD J-box

• Motor Heater J-box

• Comments:

• Photos:

  Media

Field Connections

• Wipe down/clean J-box bushings & cables.

• Comments:

• Additional Photos:

  Media

Field Insulation (Meggar) Test

• Disconnect cables noting position.

• Test Voltage: 500V

• Insulation Resistance:

• Reconnect cables.

• Comments:

• Photos:

  Media

Armature Connections

• Check all other armature J-box hardware.

• Wipe down/clean armature/communicator J-box bushings & cables.

• Check back of armature connections for looseness or defects.

• Comments:

Armature Insulation (Meggar) Test

• Test Voltage: 500V

• Insulation Resistance:

• Comments:

• Photos:

  Media

Armature Internal Inspection - Opposite Drive End

• Excessive grease or oil present?

  Yes

  No

• Armature/Field windings dirty?

  Yes

  No

• Evidence of cable movement (cracked or displaced duxseal)?

  Yes

  No

• Reinstall NDE inspection plate.

• Comments:

• Photos:

  Media

Brushes

• Brush Part Number:

• Inspect Brushes.

• Any signs of cracking, chipping, or overheating?

  Yes

  No

• Brush Change?

  Yes

  No

• Comments:

• Photos:

  Media

Encoder Coupling

• Inspect encoder coupling.

• Comments:

• Photos:

  Media

Reinstall the following covers

• Motor Heater junction box

• ODE Bearing RTD probe cover

• DE Bearing RTD probe cover

• Armature/Field J-box

• Temperature Detectors (RTDs) junction box

• Comments:

Finalization

• Remove Lock.

Additional Notes and Photographs

• Comments:

• Photos:

  Media

Inboard Motor

Motor Information

• Manufacturer:

• Motor Nameplate:

  Media

• Serial Number:

Safety

• Lockout Disconnect for Motor

• Turn OFF Motor Heaters.

Remove the following main covers:

• Field/Armature Junction Box Cover

• Brush Covers

• Comments:

Check Auxiliary Junction Box

• Bearing RTDs & RTD J-box

• Motor Heater J-box

• Comments:

• Photos:

  Media

Field Connections

• Wipe down/clean J-box bushings & cables.

• Comments:

• Additional Photos:

  Media

Field Insulation (Meggar) Test

• Disconnect cables noting position.

• Test Voltage: 500V

• Insulation Resistance

• Reconnect cables.

• Comments:

• Photos:

  Media

Armature Connections

• Check all other armature J-box hardware.

• Wipe down/clean armature/communicator J-box bushings & cables.

• Check back of armature connections for looseness or defects.

• Comments:

Armature Insulation (Meggar) Test

• Test Voltage: 500V

• Insulation Resistance

• Comments:

• Photos:

  Media

Armature Internal Inspection - Opposite Drive End

• Excessive grease or oil present?

  Yes

  No

• Armature/Field windings dirty?

  Yes

  No

• Evidence of cable movement (cracked or displaced duxseal)?

  Yes

  No

• Reinstall NDE inspection plate at LHS of motor.

• Comments:

• Photos:

  Media

Brushes

• Brush Part Number:

• Inspect Brushes

• Any signs of cracking, chipping, or overheating?

  Yes

  No

• Brush Change?

  Yes

  No

• Comments:

• Photos:

  Media

Reinstall the following covers

• Motor Heater junction box

• ODE Bearing RTD probe cover

• DE Bearing RTD probe cover

• Armature/Field J-box

• Temperature Detectors (RTDs) junction box

• Comments:

Finalization

• Remove Lock.

Additional Notes and Photographs

• Comments:

• Photos:

  Media

• Comments/Additional Information:

Drive Clean and Inspection

• Drive clean and inspection performed?

  Yes

  No

• Notes:

• Remediation Plan:

Field Time

• Date:

  Date

• Travel Time:

• Travel Overtime:

• Straight Time:

• Overtime:

Add Dates and Hours

• Date:

  Date

• Travel Time:

• Travel Overtime:

• Straight Time:

• Overtime:

• Please noted that return travel time is a best estimate, billing will be based on actual travel time.

• Customer Signature:

  Sign

• Customer Remarks: