Information
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Document No.
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Audit Title
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Client / Site
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Conducted on
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Prepared by
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Location
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Personnel
MACHINERY
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Are the machines in good working order?
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Do machines have guards fitted ?
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Can the safety guard or safety system be overridden or defeated?
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Are all safety guards in good working order and fit for purpose?
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Are there clear and visible safety signs on the machines?
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Are emergency stops regularly checked?
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Are local exhaust ventilation systems fitted?
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Is there a displayed valid test date?
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Is inspection due compliant?
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Is there an up to date risk assessment displayed?
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Take image of the sign off sheet
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Have employees been trained to use the equipment they work on?
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Have all the operators in the audited area signed the Risk Assessment
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Are there any leaks on the machine?
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Are chemicals used in the machine or process?
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Will the review dates expire before next planned audit ?
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Does the process have a COSHH assessment?
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Are all chemicals including oils, grease, wash fluid, coolant etc covered by the COSHH Assessment?
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If any chemicals are not included in the COSHH Risk Assessment then email H&S Officer with details.
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Are operators required to use a crane ?
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Have the operators been trained in the use of cranes?
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Date of training ?
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Operator must not use until crane or hoist trained.
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Is lifting equipment displaying current colour tag?
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Item must be removed from use until re-tagged.
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Does SOP include how to use the lifting attachments?
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SOPs to be updated to include how to use lifting attachments.
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Is manual handling required in the process?
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Have the operators been trained to use 'Pristine Condition' manual handling techniques?
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Auditor to sign to say training has been verified
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Do the operators use hand tools?
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Are the hand tools in good condition and fit for purpose?
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Has the damaged or worn tooling been replaced or removed for repair?
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Has the operator been trained in the use of the hand tools?
ELECTRICAL SUPPLY TO THE MACHINERY
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Are all electrical supplies visibly identified?
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Are the electrical cabinets locked and secure to prevent unauthorised access?
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Are there any loose or exposed electrical cables or wires on the machinery?
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Has the fault been reported ?
Log the report number
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Are there electrical warning signs displayed on the machinery and feed boxes.
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Are extension leads used in the audited area?
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When is next PAT Test due?
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Are the extension cables in good condition and PAT tested?
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Are there any trailing leads or overhead hanging electrical cables?
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Is the visible electrical cable in good condition and free from damage?
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Has this issue been reported?
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Is the lighting adequate for the tasks being performed?
PORTABLE ELECTRICAL EQUIPMENT
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Are there any portable electrical appliances in the audited area?
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Does the portable electrical equipment display an in date inspection label or tag ?
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Date of PAT Test
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Select date
SITE SECURITY
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Are there any security doors in the audited area?
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Are the security doors kept closed to prevent unauthorised access?
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Do children, the public or unauthorised persons have easy access to the premises?
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Are all lockable external areas (paint and oil store, sodium store and acid area) kept locked?
FORK LIFT TRUCKS & ELECTRICALLY OPERATED PALLET TRUCKS/STACKERS
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Are there Forklifts or Electrically Operated Pallet Trucks / Stackers or Tugs used within the audited area?
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Is a daily pre use OMC check completed?
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Are there any recurring defects reported that require resolving?
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Do the FLTs in the audited area have an allocated parking /charging point?
FACTORY AND WELFARE FACILITIES
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Is the building structure of the audited area in good repair?
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Is there any evidence of leaks from the roof or building structure?
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Are there any leaks or spills on the floor of the audited area?
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Housekeeping, is there any litter / rubbish / swarf on the work surfaces or floor?
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Are all the general waste bins and swarf skips regularly emptied and cleaned?
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Is there a good 5S standard ?
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Is the floor in a good condition? Free from open cracks and holes?
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Are gangways and walkways clearly marked and free from obstruction?
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Are the safety barriers in good repair ? And secure?
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Is the lighting adequate ?
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Are there any lamps / lights not working?
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Are there any slip or trip hazards?
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Are the duckboards or steel staging sound and in good condition?
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Are toilets and washrooms clean and hygienically maintained?
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Are there any emergency spill kits available in the department?
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Are the leak / spill kits contents full?
ACCESS EQUIPMENT (LADDERS AND STEPS)
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Is access equipment used in the audited area?
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Is the access equipment tagged with a registered inspection date?
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Select date
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Have the staff been trained in the use of the access equipment ?
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Name of trained person
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Select date
NOISE
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Are selected areas within the audited area hearing protection zones?
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Are employees expected to wear hearing protection as part of their daily work?
COSHH
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Are chemicals used in the audited area?
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Have employees been trained in the use of hazardous substances?
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Are chemicals stored safely in chemical storage lockers?
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Are all chemicals clearly and correctly labeled ?
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Are COSSH data sheets available within the audited area?
Hydraulic Fittings
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Are hydraulic fittings used in the area?
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Are all fittings identified with a traceable serial number?
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Are all fittings stored free from metal touch?
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Are all fittings free from damage and in good working order?
FIRE
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Is fire fighting equipment properly sited at the fire points?
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Are all the fire exits and routes clearly marked and free from obstructions?
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Are the fire doors in a good and sound condition?
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Are the fire exit signs visible, clean and in good condition?
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Are there any fire marshals within the department?
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Are fire extinguishers serviced and in date?
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When is/was next inspection due
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Are fire and smoke doors working correctly?
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Do first aiders have a first aid emergency bag/box and / or access to venda emergency key?
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If there an eye wash station in the department?
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Is the eyewash solution in date?
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What is the expiry date?
HEALTH AND SAFETY COMMITTEES
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Are the H&S committee meeting minutes displayed either within the department or on the intranet?