Title Page
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Machine Type
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Serial Number
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Conducted on
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Prepared by
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Location
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Thorough Examination Due Date
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Take Picture of Machine
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Operators PAL card Details
Visual Checks
Documentation
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Current thorough examination certificate (within last six months)
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Manufacturer's operator manual
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Rescue plan
Wheels/tyres
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Wheel security (nuts, retainers: loose, damaged, missing)
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Tyre pressure (pneumatic, foam filled or solid)
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Cuts, splits, exposed braiding, damaged rims
Engine/power source
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Fluid levels (engine oil, coolant, fuel)
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Fluid leakage on ground and around engine
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Battery (electrolyte, security and charging plug condition)
Hydraulics
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Hydraulic fluid level
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Leaks (hoses, pipe connections, rams, cylinders)
Hoses and cables
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Security and condition (cuts, chaffing, bulges)
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Power track cable trays (free from damage and debris)
Outriggers, stabilisers
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General condition, pins/retainers, footplate
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Spreader plates (present, condition, secure for travel)
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Interlocks (functioning, engaged)
Chassis, boom and scissor pack
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General condition (damage, misalignment, corrosion)
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Cracks in weld
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Pins, retainers and chains (security, signs of wear)
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Canopies, guards, engine covers (security and condition)
Platform or cage
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Steps for access/egress (secure, undamaged, clear)
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Entrance gate, guard rails and retaining pins
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Harness anchor points
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Clear of rubbish, debris and obstructions
Decals and signage
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ID plate, safety, warning and information decals (legible)
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Controls (identification decals, directional arrows)
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Platform loads (SWL, max. wind speed, max. number of persons)
Function Checks
Using Ground (G) and Platform (P) controls check the following
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Security Device(power isolator, Keypad, smart card)
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Function enable (ignition key, foot switch, hold to run device)
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Emergency stops and emergency lowering system
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All switches, function controls (move freely, do not stick)
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Lifting functions (raise, lower, slew, tele-out, tele-in)
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Travel functions (forward, reverse, steer, brakes)
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Elevated drive speed (reduced or prevented)
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Lights, beacons, warning devices
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Alarms (tilt, descent and travel)
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Limit switches (e.g. descent, load, outreach, rotation)
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Pothole protection device (fully deploys and retracts)
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Oscillating axle locks, extending axles
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Oscillating axle locks, extending axles
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Jacks-legs, stabilisers, outriggers, levelling devices