South Bay Critical Points Audit Copy

• Document No.

• Audit Title

• Client / Site

• Conducted on

  Date

• Prepared by

• Location
  Address

• Personnel

Coils in

• Incoming surface clean/dry/oxidized ?

  accept

  non-accept

  N//A

• Incoming surface condition ?

  accept

  non-accept

  N//A

• I'd tags on material ?

  accept

  non-accept

  N//A

Butt weld 1

• Operator name:

• Material:

• Incoming surface clean/dry/oxidized ?

  accept

  non-accept

  N//A

• Incoming surface condition

  accept

  non-accept

  N//A

• Welds look good ?

  accept

  non-accept

  N//A

• I.d. Clean/check plugs saved ?

  accept

  non-accept

  N//A

• End facer equipment ok ?

  accept

  non-accept

  N//A

• Weld heads ok ?

  accept

  non-accept

  N//A

• Correct atmosphere gas ?

  accept

  non-accept

  N//A

• Correct purge gas ?

  accept

  non-accept

  N//A

• Control charts completed ?

  accept

  non-accept

  N//A

• I.d. Tags on material ?

  accept

  non-accept

  N//A

• Is sample frequency with start and end time on control chart?

  accept

  non-accept

  N//A

Butt weld 2

• I.d. Tags on material ?

  accept

  non-accept

  N//A

• Operator name:

• Material:

• Incoming surface clean / dry ?

  Yes

  No

  N/A

• Incoming surface condition

  Yes

  No

  N/A

• Welds look good ?

  accept

  non-accept

  N//A

• I.d. Clean/check plugs saved ?

  accept

  non-accept

  N//A

• End facer equipment ok ?

  accept

  non-accept

  N//A

• Weld heads ok ?

  accept

  non-accept

  N//A

• Correct atmosphere gas ?

  accept

  non-accept

  N//A

• Correct purge gas ?

  accept

  non-accept

  N//A

• Control charts completed ?

  accept

  non-accept

  N//A

• I.d. Tags on material ?

  accept

  non-accept

  N//A

• Is sample frequency correct with start and end time on control chart?

  accept

  non-accept

  N//A

Induction 3

• Operator name:

• Material:

• Incoming surface clean/dry/oxidized ?

  accept

  non-accept

  N//A

• Outgoing surface condition

  accept

  non-accept

  N//A

• Incoming surface condition

  accept

  non-accept

  N//A

• Welds breaking ?

  accept

  non-accept

  N//A

• Welds look good ?

  accept

  non-accept

  N//A

• Rolls clean ?

  accept

  non-accept

  N//A

• Correct roll size installed ?

  Yes

  No

  N/A

• Stripping rubbers ok ?

  accept

  non-accept

  N//A

• Tube ends capped ?

  accept

  non-accept

  N//A

• Coils properly formed ? / tangled ?

  accept

  non-accept

  N//A

• Line speed correct ?

  accept

  non-accept

  N//A

• Set point temperature correct ?

  accept

  non-accept

  N//A

• Recording systems functioning ?

  accept

  non-accept

  N//A

• Anneal temperature ok ?

  accept

  non-accept

  N//A

• Correct atmosphere gas ?

  accept

  non-accept

  N//A

• Correct purge gas ?

  accept

  non-accept

  N//A

• Ingoing o.d. Size ok ?

  accept

  non-accept

  N//A

• Outgoing o.d size ok ?

  accept

  non-accept

  N//A

• Control charts completed ?

  accept

  non-accept

  N//A

• Correct gas flow and pressure ?

  accept

  non-accept

  N//A

• Continuous I.d. Purge running ?

  accept

  non-accept

  N//A

• I.d. Tags on material ?

  accept

  non-accept

  N//A

• Quench flow good ?

  accept

  non-accept

  N//A

• Ircon alignment ok ?

  Yes

  No

  N/A

• Wipe condition ?

  accept

  non-accept

  N//A

• Sight port glass appears clean ?

  Yes

  No

  N/A

• Andon light status from previous shift (amount of overdue quality checks compared to the amount of quality checks required)

  Yes

  No

  N/A

• Andon light current status

  Yes

  No

  N/A

• Andon light current shift (amount of overdue quality checks compared to the amount of quality checks required)

  Yes

  No

  N/A

• Is control chart entries correct with start and end time on control chart?

  Yes

  No

  N/A

Induction 4

• Operator name:

• Material:

• Incoming surface clean/dry/oxidized ?

  accept

  non-accept

  N//A

• Outgoing surface condition ?

  accept

  non-accept

  N//A

• Incoming surface condition

  accept

  non-accept

  N//A

• Welds breaking ?

  accept

  non-accept

  N//A

• Welds look good ?

  accept

  non-accept

  N//A

• Rolls clean ?

  accept

  non-accept

  N//A

• Correct roll size installed ?

  Yes

  No

  N/A

• Tube ends capped ?

  accept

  non-accept

  N//A

• Coils properly formed ?

  accept

  non-accept

  N//A

• Stripping rubbers ok ?

  accept

  non-accept

  N//A

• Line speed correct ?

  accept

  non-accept

  N//A

• Set point temperature correct ?

  accept

  non-accept

  N//A

• Recording systems functioning ?

  accept

  non-accept

  N//A

• Anneal temperature ok ?

  accept

  non-accept

  N//A

• Correct atmosphere gas ?

  accept

  non-accept

  N//A

• Correct purge gas ?

  accept

  non-accept

  N//A

• Ongoing o.d. Size ok ?

  accept

  non-accept

  N//A

• Outgoing o.d. Size ok ?

  accept

  non-accept

  N//A

• Control charts completed ?

  accept

  non-accept

  N//A

• Correct gas flow and pressure ?

  accept

  non-accept

  N//A

• Continuous I.d. Purge running ?

  accept

  non-accept

  N//A

• I.d. Tags on material ?

  accept

  non-accept

  N//A

• Quench flow good ?

  accept

  non-accept

  N//A

• Ircon alignment ok ?

  Yes

  No

  N/A

• Wipe condition ?

  accept

  non-accept

  N//A

• Sight port glass appears clean ?

  Yes

  No

  N/A

• Andon light status from previous shift (amount of overdue quality checks compared to the amount of quality checks required)

  Yes

  No

  N/A

• Andon light current status

  Yes

  No

  N/A

• Andon light current shift (amount of overdue quality checks compared to the amount of quality checks required)

  Yes

  No

  N/A

• Is control chart entries correct with start and end time on control chart?

  Yes

  No

  N/A

Induction 7

• Operator name:

• Material:

• Incoming surface clean/dry/oxidized ?

  accept

  non-accept

  N//A

• Outgoing surface condition ?

  accept

  non-accept

  N//A

• In going surface condition

  accept

  non-accept

  N//A

• Welds breaking ?

  accept

  non-accept

  N//A

• Welds look good ?

  accept

  non-accept

  N//A

• Rolls clean ?

  accept

  non-accept

  N//A

• Correct roll size installed ?

  Yes

  No

  N/A

• Tube ends capped ?

  accept

  non-accept

  N//A

• Coils properly formed ?

  accept

  non-accept

  N//A

• Ingoing o.d. Size ok ?

  accept

  non-accept

  N//A

• Stripping rubbers ok ?

  accept

  non-accept

  N//A

• Line speed correct ?

  accept

  non-accept

  N//A

• Set point temperature correct ?

  accept

  non-accept

  N//A

• Recording systems functioning ?

  accept

  non-accept

  N//A

• Anneal temperature ok ?

  accept

  non-accept

  N//A

• Correct atmosphere gas ?

  accept

  non-accept

  N//A

• Correct purge gas ?

  accept

  non-accept

  N//A

• Outgoing o.d.size ok ?

  accept

  non-accept

  N//A

• Control charts completed ?

  accept

  non-accept

  N//A

• Correct gas flow and pressure ?

  accept

  non-accept

  N//A

• Continuous I.d. Purge running ?

  accept

  non-accept

  N//A

• I.d. Tags on material ?

  accept

  non-accept

  N//A

• Quench flow good ?

  accept

  non-accept

  N//A

• Ircon alignment ok ?

  Yes

  No

  N/A

• Wipe condition ?

  accept

  non-accept

  N//A

• Sight port glass appears clean ?

  Yes

  No

  N/A

• Andon light status from previous shift (amount of overdue quality checks compared to the amount of quality checks required)

  Yes

  No

  N/A

• Andon light current status

  Yes

  No

  N/A

• Andon light current shift (amount of overdue quality checks compared to the amount of quality checks required)

  Yes

  No

  N/A

• Is control chart entries correct with start and end time on control chart?

  Yes

  No

  N/A

Blockdraw

• Operator name:

• Material

• Incoming surface clean/dry/oxidized ?

  accept

  non-accept

  N//A

• Outgoing surface condition

  accept

  non-accept

  N//A

• Welds breaking ?

  accept

  non-accept

  N//A

• Incoming surface condition

  accept

  non-accept

  N//A

• Run speed

• Coils properly formed ?

  accept

  non-accept

  N//A

• Stripping rubbers ok ?

  accept

  non-accept

  N//A

• Cleaning fluids ok ?

  accept

  non-accept

  N//A

• Ultrasonics ok ?

  accept

  non-accept

  N//A

• Lube tank full/clean ?

  accept

  non-accept

  N//A

• Fluid change schedule followed ?

  accept

  non-accept

  N//A

• Set point temperature correct ?

  accept

  non-accept

  N//A

• Set point temperature correct ?

  accept

  non-accept

  N//A

• Outgoing o.d. Size ok ?

  accept

  non-accept

  N//A

• Outgoing wall thickness ok ?

  accept

  non-accept

  N//A

• Control charts completed ?

  accept

  non-accept

  N//A

• Die series identified on control chart ?

  accept

  non-accept

  N//A

• Is solvent wash box clean inside ?

  Yes

  No

  N/A

• Correct size die installed ?

  Yes

  No

  N/A

• I.d. Tags on material ?

  accept

  non-accept

  N//A

• Is sample frequency correct with start and end time on control chart?

  accept

  non-accept

  N//A

Induction 1

• Operator name:

• Material:

• Incoming surface clean/dry/oxidized ?

  accept

  non-accept

  N//A

• Outgoing surface condition

  accept

  non-accept

  N//A

• Incoming surface condition ?

  accept

  non-accept

  N//A

• Incoming welds broken ?

  accept

  non-accept

  N//A

• Tube ends capped ?

  accept

  non-accept

  N//A

• Rolls clean ?

  accept

  non-accept

  N//A

• Correct size rolls installed ?

  Yes

  No

  N/A

• Coils properly formed ?

  accept

  non-accept

  N//A

• Stripping rubbers ok ?

  accept

  non-accept

  N//A

• Line speed correct ?

  accept

  non-accept

  N//A

• Set point temperature correct ?

  accept

  non-accept

  N//A

• Correct purge gas ?

  accept

  non-accept

  N//A

• Recording systems functioning ?

  accept

  non-accept

  N//A

• Anneal temperature ok ?

  accept

  non-accept

  N//A

• Correct atmosphere gas ?

  accept

  non-accept

  N//A

• Ingoing O.D. Size O.K. ?

  accept

  non-accept

  N//A

• Outgoing o.d. Size ok ?

  accept

  non-accept

  N//A

• Control charts completed ?

  accept

  non-accept

  N//A

• Correct gas flow and psi ?

  accept

  non-accept

  N//A

• Continuous I.d. Purge running/connected ?

  accept

  non-accept

  N//A

• I.d. Tags on material ?

  accept

  non-accept

  N//A

• Quench flow good ?

  accept

  non-accept

  N//A

• Ircon alignment looks ok ?

  Yes

  No

  N/A

• Wipe condition ?

  accept

  non-accept

  N//A

• Sight port glass looks clean ?

  Yes

  No

  N/A

• Wipe condition ?

  accept

  non-accept

  N//A

• Andon light status from previous shift (amount of overdue quality checks compared to the amount of quality checks required)

  Yes

  No

  N/A

• Andon light current status

  Yes

  No

  N/A

• Andon light current shift (amount of overdue quality checks compared to the amount of quality checks required)

  Yes

  No

  N/A

• Is control chart entries correct with start and end time on control chart?

  Yes

  No

  N/A

Induction 2

• Operator name:

• Material:

• Incoming surface clean/dry/oxidized ?

  accept

  non-accept

  N//A

• Outgoing surface condition

  accept

  non-accept

  N//A

• Incoming surface condition

  accept

  non-accept

  N//A

• Incoming welds broken ?

  accept

  non-accept

  N//A

• Rolls clean ?

  accept

  non-accept

  N//A

• Correct size rolls installed ?

  Yes

  No

  N/A

• Tube ends capped ?

  accept

  non-accept

  N//A

• Coils properly formed ?

  accept

  non-accept

  N//A

• Stripping rubbers ok ?

  accept

  non-accept

  N//A

• Line speed correct ?

  accept

  non-accept

  N//A

• Set point temperature correct ?

  accept

  non-accept

  N//A

• Recording systems functioning ?

  accept

  non-accept

  N//A

• Anneal temperature ok ?

  accept

  non-accept

  N//A

• Correct atmosphere gas ?

  accept

  non-accept

  N//A

• Correct purge gas ?

  accept

  non-accept

  N//A

• Ingoing o.d. Size ok ?

  accept

  non-accept

  N//A

• Outgoing o.d. Size ok ?

  accept

  non-accept

  N//A

• Control charts completed ?

  accept

  non-accept

  N//A

• Correct gas flow and pressure ?

  accept

  non-accept

  N//A

• Continuous I.d. Page connected/running ?

  accept

  non-accept

  N//A

• I.d. Tags on material ?

  accept

  non-accept

  N//A

• Quench flow good ?

  accept

  non-accept

  N//A

• Ircon alignment looks ok ?

  Yes

  No

  N/A

• Wipe condition ?

  accept

  non-accept

  N//A

• Sight port glass appears clean ?

  Yes

  No

  N/A

• Andon light status from previous shift (amount of overdue quality checks compared to the amount of quality checks required)

  Yes

  No

  N/A

• Andon light current status

  Yes

  No

  N/A

• Andon light current shift (amount of overdue quality checks compared to the amount of quality checks required)

  Yes

  No

  N/A

• Is control chart entries correct with start and end time on control chart?

  Yes

  No

  N/A

Induction 5

• Operator name:

• Material:

• Incoming surface clean/dry/oxidized ?

  accept

  non-accept

  N//A

• Outgoing surface condition

  accept

  non-accept

  N//A

• Incoming surface condition

  accept

  non-accept

  N//A

• Incoming welds broken ?

  accept

  non-accept

  N//A

• Rolls clean ?

  accept

  non-accept

  N//A

• Correct roll size installed ?

  Yes

  No

  N/A

• Tube ends capped ?

  accept

  non-accept

  N//A

• Coils properly formed ?

  accept

  non-accept

  N//A

• Stripping rubbers ok ?

  accept

  non-accept

  N//A

• Line speed correct ?

  accept

  non-accept

  N//A

• Set point temperature correct ?

  accept

  non-accept

  N//A

• Recording systems functioning ?

  accept

  non-accept

  N//A

• Anneal temperature ok ?

  accept

  non-accept

  N//A

• Correct atmosphere gas ?

  accept

  non-accept

  N//A

• Correct purge gas ?

  accept

  non-accept

  N//A

• Ingoing o.d. Size ok ?

  accept

  non-accept

  N//A

• Outgoing o.d. Size ok ?

  accept

  non-accept

  N//A

• Control charts completed ?

  accept

  non-accept

  N//A

• Correct gas flow and pressure ?

  accept

  non-accept

  N//A

• Continuous I.d purge running/connected ?

  accept

  non-accept

  N//A

• I.d. Tags on material ?

  accept

  non-accept

  N//A

• Quench flow good ?

  accept

  non-accept

  N//A

• Ircon alignment looks ok ?

  Yes

  No

  N/A

• Wipe condition ?

  accept

  non-accept

  N//A

• Sight port glass appears clean ?

  Yes

  No

  N/A

• Andon light status from previous shift (amount of overdue quality checks compared to the amount of quality checks required)

  Yes

  No

  N/A

• Andon light current status

  Yes

  No

  N/A

• Andon light current shift (amount of overdue quality checks compared to the amount of quality checks)

  Yes

  No

  N/A

• Is control chart entries correct with start and end time on control chart?

  Yes

  No

  N/A

Induction 6

• Operator name:

• Material:

• Incoming surface clean/dry/oxidized ?

  accept

  non-accept

  N//A

• Outgoing surface condition

  accept

  non-accept

  N//A

• Incoming surface condition

  accept

  non-accept

  N//A

• Incoming welds broken ?

  accept

  non-accept

  N//A

• Rolls clean ?

  accept

  non-accept

  N//A

• Correct roll size installed ?

  Yes

  No

  N/A

• Tube ends capped ?

  accept

  non-accept

  N//A

• Coils properly formed ?

  accept

  non-accept

  N//A

• Stripping rubbers ok ?

  accept

  non-accept

  N//A

• Line speed correct ?

  accept

  non-accept

  N//A

• Set point temperature correct ?

  accept

  non-accept

  N//A

• Recording systems functioning ?

  accept

  non-accept

  N//A

• Anneal temperature ok ?

  accept

  non-accept

  N//A

• Correct atmosphere gas ?

  accept

  non-accept

  N//A

• Correct purge gas ?

  accept

  non-accept

  N//A

• Ongoing o.d. Size ok ?

  accept

  non-accept

  N//A

• Outgoing o.d. Size ok ?

  accept

  non-accept

  N//A

• Control charts completed .

  accept

  non-accept

  N//A

• Correct gas flow and pressure ?

  accept

  non-accept

  N//A

• Continuous I.d. Purge running/connected ?

  accept

  non-accept

  N//A

• I.d. Tags on material ?

  accept

  non-accept

  N//A

• Quench flow good ?

  accept

  non-accept

  N//A

• Ircon alignment looks ok ?

  Yes

  No

  N/A

• Wipe condition ?

  accept

  non-accept

  N//A

• Sight port glass appears clean ?

  Yes

  No

  N/A

• Andon light status from previous shift (amount of overdue quality checks compared to the amount of quality checks required)

  Yes

  No

  N/A

• Andon light current status

  Yes

  No

  N/A

• Andon light current shift (amount of overdue quality checks compared to the amount of quality checks required)

  Yes

  No

  N/A

• Is control chart entries correct with start and end time on control chart?

  Yes

  No

  N/A

A&B line

• Operator name:

• Material:

• Incoming surface clean/dry/oxidized ?

  accept

  non-accept

  N//A

• Outgoing surface condition ?

  accept

  non-accept

  N//A

• Incoming surface condition ?

  accept

  non-accept

  N//A

• Cut length ok ?

  accept

  non-accept

  N//A

• Incoming coils broken ?

  accept

  non-accept

  N//A

• Rolls clean ?

  accept

  non-accept

  N//A

• Correct roll size installed ?

  Yes

  No

  N/A

• Roll wipes in use and clean ?

  accept

  non-accept

  N//A

• Incoming coils properly formed/tangled ?

  accept

  non-accept

  N//A

• Recording systems functioning ?

  accept

  non-accept

  N//A

• Ingoing O.D. Size O.K. ?

  accept

  non-accept

  N//A

• Outgoing o.d. Size ok ?

  accept

  non-accept

  N//A

• Control charts completed ?

  accept

  non-accept

  N//A

• Saw lubricant working ?

  Yes

  No

  N/A

• Trough surfaces clean ?

  Yes

  No

  N/A

• Saw jaws clean ?

  Yes

  No

  N/A

• Tubes straight / ripple acceptable ?

  Yes

  No

  N/A

• Tube ends properly deburred ?

  Yes

  No

  N/A

• Good o.d. Buff / grind quality ?

  Yes

  No

  N/A

• Is form 241 filled out correctly?

  accept

  non-accept

  N//A

• Does PMI results match both of the w.o. Tags and the electronic travel card?

  accept

  non-accept

  N//A

• Is sample frequency correct with start and end time on control chart?

  accept

  non-accept

  N//A

South Level Wind

• Material:

• Operator name:

• Incoming surface clean/dry/oxidized ?

  accept

  non-accept

  N//A

• Outgoing surface condition ?

  accept

  non-accept

  N//A

• Rolls clean ?

  accept

  non-accept

  N//A

• Ingoing coils properly formed ?

  accept

  non-accept

  N//A

• Recording systems functioning properly ?

  accept

  non-accept

  N//A

• Control charts completed ?

  accept

  non-accept

  N//A

• Ingoing o.d. Size ok ?

  accept

  non-accept

  N//A

• Outgoing o.d. Size ok ?

  accept

  non-accept

  N//A

• Is form 241 filled out correctly?

  accept

  non-accept

  N//A

• Does PMI results match both of the w.o. Tags and the electronic travel card?

  accept

  non-accept

  N//A

• Is sample frequency correct with start and end time on control chart?

  accept

  non-accept

  N//A

TRIALS RUNNING TODAY

• Trials:

TRIALS RUNNING TODAY

• Trials:

Air under water

• Recirc pump ON ?

  accept

  non-accept

  N//A

• Flow good ?

  accept

  non-accept

  N//A

Used coil heads

• Used coil heads put away properly?

  Yes

  No

  N/A