Information
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Site Name
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Date
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Asset Tag No.
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SAP Equipment No.
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SAP Work Order No.
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Name
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Location
PHOTO OF STACKER
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Add photo of Stacker
Select Stacker Type
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Type of Stacker
WA / CBH STACKER & DOG
CONVEYOR INSPECTIONS
Conveyor Motor / Gear Box / Hydraulic Components
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Power Pack is Operating & Motor secured
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Check oil level in hydraulic Tanks
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Hydraulic wheel drive condition / leaks
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Rams, condition / leaks / anti burst values
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Motor, Gear Boxes in sound condition / secured
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Inspect Switch Board & Electrical cables / plugs
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Check oil level on gear boxes
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Check retaining bolts on geared motors
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Inspect all hydraulic lines leaks / conditions
Conveyor Components
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Inspect Main frame for cracking
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Skirting rubber condition - good / replace
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Trough & Return rollers secured / damaged
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Tyres Roadworthy & Drives Chains secured
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Out loading spout / motor inspected / secured
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Dolly wheels in sound working order
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Pulleys & Bearings inspection, cracks / failure
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Belt tracking properly & condition of join
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Air brakes, tanks & fittings Operational
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All guarding in place and secured
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Receival hopper in good order & secure
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Unit cleaned down
DOG INSPECTIONS
DOG Motor / Gear Box / Hydraulic Components
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Power Pack is Operating & Motor secured
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Check oil level in hydraulic Tanks
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Hydraulic wheel drive condition / leaks
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Rams, condition / leaks / anti burst values
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Motor, Gear Boxes in sound condition / secured
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Inspect Switch Board & Electrical cables / plugs
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Check oil level on gear boxes
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Check retaining bolts on geared motors
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Inspect all hydraulic lines leaks / conditions
Flight Components
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Flight inspected
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Hanger / bearing shells inspected
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All flights revolving correct rotation
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Drive & Spigot shaft bolts inspected
Hopper Base
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Ensure all safety bars are in place
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Catches on door operating correctly
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Condition of doors & side walls
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Base / Walkway plates in good order & secure
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Safety Signage present and readable
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Chains & load binders in good condition
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Swivel chute in place & operating
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Wheel assembly in good working order
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Wheel drives, chain & sprockets inspected
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Has Stacker been Cleaned down
Ramps
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Locating pins in good working order
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Mesh secured / damaged
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Spreader bars present & secured
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SIGNATURE
VIC GRAIN STACKER & DOG
CONVEYOR INSPECTIONS
Conveyor Motor / Gear Box / Hydraulic Components
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Power Pack is Operating & Motor secured
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Check oil level in hydraulic Tanks
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Hydraulic wheel drive condition / leaks
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Rams, condition / leaks / anti burst values
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Motor, Gear Boxes in sound condition / secured
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Inspect Switch Board & Electrical cables / plugs
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Check oil level on gear boxes
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Check retaining bolts on geared motors
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Inspect all hydraulic lines leaks / conditions
Conveyor Components
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Inspect Main frame for cracking
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Skirting rubber condition - good / replace
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Trough & Return rollers secured / damaged
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Tyres Roadworthy & Drives Chains secured
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Dolly wheels in sound working order
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Out loading spout / motor inspected / secured
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Pulleys & Bearings inspection, cracks / failure
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Belt tracking properly & condition of join
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All guarding in place and secured
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Air brakes, tanks & fittings Operational
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Receival hopper in good order & secure
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Unit cleaned down
DOG INSPECTIONS
DOG Motor / Gear Box / Hydraulic Components
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Power Pack is Operating & Motor secured
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Check oil level in hydraulic Tanks
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Hydraulic wheel drive condition / leaks
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Rams, condition / leaks / anti burst values
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Motor, Gear Boxes in sound condition / secured
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Inspect Switch Board & Electrical cables / plugs
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Check oil level on gear boxes
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Check retaining bolts on geared motors
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Inspect all hydraulic lines leaks / conditions
Flight Components
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Flight inspected
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Hanger / bearing shells inspected
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All flights revolving correct rotation
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Drive & Spigot shaft bolts inspected
Hopper Base
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Ensure all safety bars are in place
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Catches on door operating correctly
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Condition of doors & side walls
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Base / Walkway plates in good order & secure
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Safety Signage present and readable
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Chains & load binders in good condition
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Swivel chute in place & operating
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Wheel assembly in good working order
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Wheel drives, chain & sprockets inspected
Ramps
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Locating pins in good working order
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Mesh secured / damaged
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Spreader bars present & secured
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Clean down
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SIGNATURE
SCE STACKER & DOG
STACKER
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Check that all guarding in place and secured
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Check that all Safety Signage is present and readable
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Check DOG lock cylinder operation, Check hydraulic oil level, bolts, grub screws
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Check Steering assembly, nuts pins, hydraulic fitting and oil leaks
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Check Dog lifting pins and mounts for cracks and wear
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Check Dog lift cylinders for correct operation. Check fittings for oil leaks
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Check Boom luff cylinders, fittings tight, no oil leaks
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Grease wheel arm bearings, shaft pivots
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Check torque on wheel nuts (220Nm).
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Check torque on wheel drive motor (220Nm)
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Check all bolts on the wheel assembly
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Check hydraulic oil level. Power pack.
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Check all Lights are working
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Check latch on gate and spring returns
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Check tyre pressures (115psi)
Boom
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Rope assembly visual inspection
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Gearbox oil level ok. Boom needs to be elevated to 11°
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Visual inspection of return rollers, tru-tack, suspended troughing set
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Check condition of skirts on chute assembly
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Test Low limit works
DOG INSPECTIONS
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Check Gearmotor for Oil Leaks
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Check Belt Condition, check cover strip
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Check Belt Tension
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Check Belt Edge Hold Down Rollers on Incline Section of Belt
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Check Hydraulic power pack oil levels
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Ckeck Hungry board cylinders, no oil leaks and fittings tight
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Check condition of Drive roller lagging
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Check Head pulley mounting bolts tight
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Check Condition Hopper skirting and Adjust if Necessary
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Check Under speed prox working ( Increase pulse time in electrical cabinet to test if cuts out). Check prox is secure.
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Check Hungry boards open/close
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Check Belt drift switches working
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Check belt is tracking okay
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Condition of doors & side walls
ALTERNATOR
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Check Water level
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Check oil level
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Clean/ Change outside filters
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SIGNATURE
