Steam Generator Pre-Job checklist

• Document No.

• Audit Title

• Client / Site

• Conducted on

  Date

• Prepared by

• Location
  Address

• Personnel

Visual Inspection

• Is the container in good condition?

  Yes

  No

  N/A

• Do container doors open and close smoothly?

  Yes

  No

  N/A

• Are containers pad eye's free of cracks?

  Yes

  No

  N/A

• Have roof bolts been checked for tightness?

  Yes

  No

  N/A

• Are containers slings in good condition and within pull test date?

  Yes

  No

  N/A

• What is the date of the last pull test?

Calibration

• Is the Pressure Safety Valve within calibration date?

  Yes

  No

  N/A

• Has the gas detector been tested?

  Yes

  No

  N/A

• What did the alarm go off at

• What did the unit trip at?

• Has ESD been tested?

  Yes

  No

  N/A

• What did the unit trip at?

Component Maintenance and Test

• Have bolts on feed pump been checked for 200 ft lbs of torque

  Yes

  No

  N/A

• How tight we're feed pump bolts?

• Have Main steam valve bolts been checked for tightness?

  Yes

  No

  N/A

• Has electrical system been tested and deemed safe?

  Yes

  No

  N/A

• Is water softener system working correctly?

  Yes

  No

  N/A

• Has the fire eye glass been cleaned?

  Yes

  No

  N/A

• Does the unit have 10 gallons of boiler chemical?

  Yes

  No

  N/A

• Is the feed pump oil at the correct level?

  Yes

  No

  N/A

Running checks

• Is fuel pump working?

  Yes

  No

  N/A

• What is the fuel pressure?

• Has the booster pump rotation been verified?

  Yes

  No

  N/A

• Is the chemical pump working correctly?

  Yes

  No

  N/A

• What is the current setting?

• Has feed pump been inspected and found to be working properly?

  Yes

  No

  N/A

• Are the feed pump check valves working properly?

  Yes

  No

  N/A

• After running unit, do the burner nozzles need to be cleaned or adjusted?

  Yes

  No

  N/A

• Are the burner electrodes lighting the flame?

  Yes

  No

  N/A

• Are the operating pressure switch and modulating pressure switch working properly?

  Yes

  No

  N/A

• Have both main temperature limit controllers (MTLC) been tested?

  Yes

  No

  N/A

• Has feed pump relief valve been inspected?

  Yes

  No

  N/A

• What pressure did the feed pump relief valve lift at?

• Did feed pump oil interlock switch shut unit off in both up and down position?

  Yes

  No

  N/A

• Has the feed water strainer been cleaned and inspected?

  Yes

  No

  N/A