Title Page

  • Audit Title

Job/Fuser Information

  • Ticket Number

  • Address on Ticket
  • Company on Site

  • Inspection Date

  • Inspection Time

  • County

  • M & S Plate

  • Municipalities

  • Pressure

  • Year Installed

Pipe Inspection

    Add a Fuse
  • Joining Type

Butt Fuse

  • Pipe Size

  • Did you witness fuse being performed?

Process Inspection

  • Answer all if they performed the step without any prompting or Forced remediation

  • Is the Fuser OQ'd in the correct Butt Fusion?

  • Automatic Failure

  • Is fusing equipment up to date on Inspection and Calibration?

  • Automatic Failure

  • Is Iron free of scratches and debris?

  • Automatic Failure

  • Was pipe properly cleaned?

  • Was the pipe marked for slippage?

  • Was the iron Temperature checked?

  • We're the correct temperatures used?

  • Were the proper pressures used? (During Facing, Heating and Fusing)

  • Was the fuse signed by the Fuser?

  • Was the fuse peer inspected and signed by peer inspector?

  • Any other indications that the fusion process did not follow standards or procedures?

  • Fuse Passed Process Inspection?

  • Please enter comments. Include what actions taken.

  • Did you perform a visual inspection on this fuse?

Visual Inspection

  • Fuse fails visual inspection if any answer is no.

  • Is the Fuser OQ'd in Butt Fusion?

  • Uniform Roll Back completely around pipe?

  • High/Low Okay?

  • Properly aligned pipe? (No miter Joints)

  • Is bead size sufficient for size of the pipe?

  • Fusion clear of any contamination?

  • Was the fuse signed by the Fuser?

  • Was the fuse signed by the peer inspector?

  • Any other visual indications of a poor fuse observed? If yes, please make documentation below

  • Fuse Passes Visual Inspection?

  • Please Enter Comments. Include what Actions taken.

Electrofuse

  • Type of Electrofuse?

  • Pipe Size

  • Did you witness fuse being performed?

Process Inspection

  • Answer all if they performed the step without any prompting or Forced remediation

  • Is Fuser properly OQ'd in Electrofusion Tee?

  • Is fusing equipment current on inspections and calibrations?

  • Was the pipe properly cleaned? Wiped with an alcohol wipe that meets standards?

  • Was the pipe marked 1" past tee on both sides?

  • Was pipe properly scraped?

  • Was pipe and tee cleaned with alcohol wipe after scrapping?

  • Was tee properly secured to pipe, and edges marked on pipe?

  • Was continuity verified?

  • Was fuse allowed proper amount of time to cool?

  • Was fuse marked with time to remove clamps?

  • Instruct Mechanic. Good work practice.

  • Was fuse signed by Fuser?

  • Was fuse inspected and signed by peer inspector?

  • Any other indications that the fusion process did not follow standards or procedures?

  • Fuse Passed Process Inspection?

  • Please enter comments. Include what actions taken.

  • Did you perform a visual inspection of this fuse?

Visual Inspection

  • Fuse fails visual inspection if any answer is no.

  • Was Fuser properly OQ'd in Electrofusion Tee?

  • Automatic Failure

  • Was pipe properly scraped?

  • Was pipe properly marked?

  • Did Fuser sign the fuse?

  • Was the Fuser peer checked and signed by peer inspector?

  • Any other visual indications of a poor fuse observed? If yes, please make documentation below

  • Fuse Passes Visual Inspection?

  • Please Enter Comments. Include what Actions taken.

  • Pipe Size

  • Did you witness fuse being performed?

Process Inspection

  • Answer all if they performed the step without any prompting or Forced remediation

  • Is Fuser properly OQ'd in Electrofusion Coupling?

  • Automatic Failure

  • Is Fusing equipment current on inspections and calibration?

  • Automatic Failure

  • Was the pipe properly cleaned?

  • Was the stab mark properly made?

  • was the coupling properly centered?

  • Was pipe properly scrapped?

  • Was pipe and coupling cleaned with alcohol wipe after scrapping?

  • Was coupling properly secured to pipe?

  • Was continuity verified?

  • Was fuse allowed proper amount of time to cool prior to handling?

  • Was fuse allowed was fuse marked with time to remove clamp?

  • Was fuse signed by Fuser?

  • Was fuse peer checked and signed by peer inspector?

  • Any other indications that the fusion process did not follow standards or procedures?

  • Fuse Passed Process Inspection?

  • Please enter comments

  • Did you perform a visual inspection of this fuse?

Visual Inspection

  • Fuse fails visual inspection if any answer is no.

  • Was Fuser properly OQ'd in Electrofusion Coupling?

  • Automatic Failure

  • Proper alignment?

  • Was pipe properly marked?

  • Was pipe properly scraped?

  • Was pipe inserted properly? (No Miter Joints)

  • Did the Fuser sign the pipe properly?

  • Was the fuse peer checked and signed?

  • Any other visual indications of a poor fuse observed? If yes, please make documentation below

  • Fuse Passes Visual Inspection?

  • Please Enter Comments. Include what Actions taken.

Mechanical

  • What type of mechanical fitting?

  • Pipe Size

  • Did you witness connection being made?

Process Inspection

  • Answer all if they performed the step without any prompting or Forced remediation

  • Was mechanic properly OQ'd in Stab mechanical fittings?

  • Automatic Failure

  • Was pipe properly checked for imperfections?

  • Was the pipe properly cleaned?

  • Was pipe chamfered?

  • Was pipe properly measured and marked?

  • Was connection signed by OQ mechanic?

  • Was connection peer checked and signed?

  • Any other indications that the fusion process did not follow standards or procedures?

  • Fuse Passed Process Inspection?

  • Please enter comments

  • Did you perform a visual inspection on this connection?

Visual Inspection

  • Was mechanic properly OQ'd in Stab Mechanical fittings?

  • Automatic Failure

  • Is pipe properly marked?

  • Did the OQ mechanic sign the pipe properly?

  • Was the connection peer checked and signed?

  • Any other visual indications of a poor fuse observed? If yes, please make documentation below

  • Fuse Passes Visual Inspection?

  • Please Enter Comments. Include what Actions taken.

  • Pipe Size

  • Did you witness connection being made?

Process Inspection

  • Answer all if they performed the step without any prompting or Forced remediation

  • Was mechanic properly OQ'd in Nut Follower mechanical fittings?

  • Automatic Failure

  • Was pipe visually inspected for imperfections?

  • Was the pipe properly cleaned?

  • Was pipe properly measured and marked?

  • Was Stiffener applied (if plastic)?

  • Was coupling tightened correctly (One bolt at a time)?

  • Was proper sized wrench used? (for proper torque)

  • Was connection signed by OQ Mechanic?

  • Was connection Peer Inspected and signed?

  • Any other indications that the fusion process did not follow standards or procedures?

  • Fuse Passed Process Inspection?

  • Please enter comments

  • Did you perform a visual inspection on this connection?

Visual Inspection

  • Was mechanic properly OQ'd in Nut Follower Mechanical fittings?

  • If fuser is not qualified, then fuse needs to be cut out and redone.

  • Is pipe properly marked?

  • Was Anode Bag installed?

  • Did the OQ mechanic sign the pipe properly?

  • Was the connection peer checked and signed?

  • Any other visual indications of a poor fuse observed? If yes, please make documentation below

  • Fuse Passes Visual Inspection?

  • Please Enter Comments. Include what Actions taken.

  • Pipe Size

  • Did you witness connection being made?

Process Inspection

  • Answer all if they performed the step without any prompting or Forced remediation

  • Was mechanic properly OQ'd in Bolt (7/11) mechanical fittings?

  • Automatic Failure

  • Was pipe inspected for imperfections?

  • Was the pipe properly cleaned?

  • Was pipe properly measured and marked?

  • Was stiffener applied (if plastic)?

  • Was coupling tightened correctly (Star Pattern)?

  • Were Bolts properly Torqued?

  • Was connection signed by OQ Mechanic?

  • Was connection peer inspected and signed?

  • Any other indications that the fusion process did not follow standards or procedures?

  • Fuse Passed Process Inspection?

  • Please enter comments

  • Did you perform a visual inspection on this connection?

Visual Inspection

  • Was mechanic properly OQ'd in Bolt (7/11) Mechanical fittings?

  • Automatic Failure

  • Is the pipe properly marked?

  • Was Anode Bag installed?

  • Was mastic coating applied?

  • Did the Fuser sign the pipe properly?

  • Was the fuse peer checked and signed?

  • Any other visual indications of a poor fuse observed? If yes, please make documentation below

  • Fuse Passes Visual Inspection?

  • Please Enter Comments. Include what Actions taken.

  • Pipe Size

  • Did you witness connection being made?

Process Inspection

  • Answer all if they performed the step without any prompting or Forced remediation

  • Was mechanic properly OQ'd in Compression (Metfit) mechanical fittings?

  • Automatic Failure

  • Was pipe inspected for imperfections?

  • Was pipe properly measured and marked?

  • Was pipe properly signed by OQ Mechanic?

  • Was connection peer inspected and signed?

  • Was connection signed by OQ Mechanic?

  • Was connection peer inspected and signed?

  • Any other indications that the fusion process did not follow standards or procedures?

  • Fuse Passed Process Inspection?

  • Please enter comments

  • Did you perform a visual inspection on this connection?

Visual Inspection

  • Was mechanic properly OQ'd in Compression (Metfit) Mechanical fittings?

  • Automatic Failure

  • Is the pipe properly marked?

  • Did the Fuser sign the pipe properly?

  • Was the fuse peer checked and signed?

  • Any other visual indications of a poor fuse observed? If yes, please make documentation below

  • Fuse Passes Visual Inspection?

  • Please Enter Comments. Include what Actions taken.

  • Fuser ID

  • Peer Fuser

  • Take a picture of the fuse

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