Title Page
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Operator on station during audit
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Conducted on
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Auditor
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Location
Process Documentation
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Is there a work instruction that identifies all of the steps required to successfully run the operation being audited?
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Is the work instruction revision controlled?
Manufacturing Process and Quality Control
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Is there a work order that identifies the specific requirements for the product being run including, but not limited to, materials, part numbers, machine settings, expected process outputs?
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Have the required operator level inspections been completed and the results documented?
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Have the required quality assurance inspections been completed and the results documented?
Control of Non-conforming Product
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Is there evidence that non-conforming product has been separated from good product in a manner that prevents mixing of the two part conditions?
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Has non-conforming product been properly identified with a reject ticket, scrap tag or other clear indication of product status and condition?
Training
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Is there evidence that the operator is trained on the process being audited?
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Is there a training matrix posted that shows the operator's level of training?
5S and Housekeeping
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Is the work area neat and clean?
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Are all tools and other process equipment stored in its proper location?
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Are all non-job related items removed from the work area?
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Is the floor free of debris and slip or trip hazards?
Opportunities for Improvement
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Does the operator have any suggestions for improving the process?