Information
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Document No.
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Audit Title
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Client / Site
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Conducted on
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Lead auditor
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Auditor
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Prepared by
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Location
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Number of employees
Additional sites covered in this audit
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Additional Site Information
General
Opening
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Auditee Name and function
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Name of auditee
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Function or position in the organisation
General
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Is a signed version of the CoC available
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Is the staff aware of the CoC
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Did the procedures have to be updated to apply the CoC into the quality system?
Notified body meetings
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Did the organisation participate in the notified body meetings during the last two years?
Additional Notes
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Note
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Additional notes?
Qualification
Qualification of personnel
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What is the general procedure for the qualification of the personnel
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Does the organisation have assigned the qualified roles as given in the CoC
- QMS audtior
- Product assesor
- Product specialist
Other qualification levels used
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When was the last requalification performed
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Is a responsible person assigned for the review of qualification, identify name and position
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What is the total number of QMS auditors
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What is the total number of product assesors
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What is the total number of Product specialists
Technological Qualification
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Is the technological qualification of the QMS Auditor based on the IAF Guide or comparable?
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Is the technological qualification of the Product assessor based on the Subcategories e.g. MD0201?
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Is the technological qualification of the Product specialist based on the Product subcategories of the NBOG and / or technologies such as EtO sterilisation?
Special qualification
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Did the N.B. define special qualifications for the Auditors such as:
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qualification criteria for auditing STERILE DEVICES
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qualification criteria for auditing SOFTWARE
Defined Deviations form criteria
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Does the organisation allow deviations from the qualification criteria
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Is a list of all deviations available
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Are deviations allowed for less than 10% of the qualified staff
Roles during assessment
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Is the onsite audit performed by QMS auditor?
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Is the onsite audit for product related technologies (e.g. sterilization) performed by a Product assessor
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Are technical files reviewed by product assesors
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Are design dossiers reviewed by product specialists
Additional Notes
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Note
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Additional notes?
Audit performance / file assessment
Audit performance / verification of records
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Is the onsite audit performed by QMS auditor
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Is the onsite audit for product related technologies (e.g. sterilization) performed by a Product assessor
Example audit
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Customer name
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Audit date
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In case of audits for products provided in a STERILE STATE, at least one auditor shall have a basic understanding of sterile device manufacturing
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Is a qualified auditor for sterile products involved in the entire assessment program?
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Does this include the initial audit?
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Does this include the surveillance audit?
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Does this include the re-certification audit?
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Does this include the audit for major changes?
Verified assessment programm
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Add media
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Is the principle of auditor rotation applied
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No person was the lead auditor in a scheduled audit for more than 3 consecutive years.
Technical file review / verification of records
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Are technical files reviewed by product assesors
Example technical file
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Customer name
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Review date
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Product Assessor Name:
Design dossier evaluation / verification of records
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Are design dossiers reviewed by product specialists
Example design dossier
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Customer name
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Review date
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Product specialist Name
Additional notes
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Note
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Additional notes?
QMS auditor qualification & training
QMS auditor entry requirements
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What is the procedure to allocate the auditor(s)?
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Pick at least 3 samples of QMS auditors to verify the following:
Verified records for QMS auditor
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Auditor name
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Are qualification criteria based on IAF / EAC technology ( e.g. Code 14 Plastic and rubber products)?
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BSc degree in relevant technology or equivalent ?
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Minimum of 4 years working experience in the technology?
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Is a master's degree or PhD used to substitute 1--3 years working experience?
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Is regular auditing in the field. Of technology used to substitute work experience?
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Does the total substitution not exceed 3 years?
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Summarising remarks for audior' qualification:
QMS auditor trainings
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Pick at least 3 samples of QMS auditors to verify the following:
QMS Auditor
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Auditor name
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Did the basic training prior to qualification include the following:
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40 hours of ISO 9001 training?
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For qualified ISO 9001 auditors: a minimum of at least 8 hours ISO 13485 training?g
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32 hours of medical device regulation training?
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Training in the N.B. procedures and quality system
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A training program with trainee and or witnessed audits?
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Is an employment with another N.B. used to replace this?
QMS auditor qualification requirements
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Pick at least 3 samples of QMS auditors to verify the following:
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Auditor name
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Did the auditor at least through 1 fully observed audit have to sow his competence?
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Are the persons witnessing senior in that field.
Renewal of qualification
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Has the auditor performed at least 10 audit days in one year?
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Was this substituted by a comparable number of working days in the area of medical devices?
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Did the auditor at a minimum have 5 audit days averaged over 3 years?
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Did the auditor receive a minimum of 8 hours training on regulatory and or the IO 13485?
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Was the feedback from audits considered?
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In cases were the auditor did not meet the requirements above was he witnessed prior to the requalification?
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In cases where none of the above was met does the N.B. have an action plan?
Additional notes
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Notes
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Additional notes?
Product assessor
Product assessor entry requirements
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What is the procedure to allocate the Product assessor
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Pick at least 3 samples of product assessor to verify the following:
Product assessor
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Product assessor name
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Are qualification criteria based on second level NBOG code ( e.g. MD 0202 )?
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In addition do horizontal technologies like sterilisation apply?
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BSc degree in relevant technology or medical area?
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Are Deviations from the above in justified in written?
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Do deviations apply to a maximum of 10% of assessors?
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Minimum of 4 years working experience with practical experience in the medical field in the technology?
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Is a master's degree used to substitute 1 years working experience?
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Is a PhD used to substitute 3 years working experience?
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Is regular auditing in the field. Of technology used to substitute work experience?
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Does the total substitution not exceed 3 years?
Product assessor s trainings
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Pick at least 3 samples of product assessor to verify the following:
Product assessor
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product assessor name
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If not covered by QMS qualification did the training include the following:
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32 hours of training in medical devices, MDD, regulatory requirements?
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Additional time used for additional directives?
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For IVDD annex II list A products did the training include manufacturers batch release?
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Is an employment with another N.B. used to replace this?
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Has the assessor been trained to the N.B.'s procedures and quality system?
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Has a training plan been set up for the individual assessor?
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Does the training plan include sufficient number of technical file reviews witnessed or peer reviewed?
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Did the training assure that the assessor is trained to perform the technical file reviews?
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How was the effectiveness of the training evaluated?
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Did the assessor receive audit training for the product categories and training on how to apply the product requirements in an audit?
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Was the product training given in form of:
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Training to standards?
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Training to product or product technology?
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Training to clinical indications?
Product assessor Qualification requirements
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Did the assessor have to complete 3 technical file reviews successfully?
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Was this substituted by a comparable number of working days in the area of medical devices?
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Did the auditor at a minimum have 5 audit days averaged over 3 years?
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Did the auditor receive a minimum of 8 hours training on regulatory and or the IO 13485?
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Was the feedback from audits considered?
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In cases were the auditor did not meet the requirements above was he witnessed prior to the requalification?
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In cases where none of the above was met does the N.B. have an action plan?
Product assessor Renewal of Qualification
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Did the assessor review 5 technical file reviews within 1 year? (As an average in 3 years period)
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If significant changes were reviewed they count for 50%.
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50% of the reviews may be replaced by design dossier reviews.
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Did the auditor receive ongoing training on regulatory such as directives, CTS, standards, MEDDEVs etc.?
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In cases were the assessors qualification was not met / suspended was the first review witnessed prior to the requalification and the requalification confirmed by the certification management?
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Did the N.B. review the renewal on an annual basis?
Additional notes
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Note
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Additional notes?
Product specialist
Product specialist entry requirements
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Pick at least 3 samples of product assessor to verify the following:
Product specialist
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Product specialist name
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Are qualification criteria based on second level NBOG code ( e.g. MD 0202 )?
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In addition do horizontal technologies like sterilisation apply?
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BSc degree in relevant technology or medical area?
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Are Deviations from the above in justified in written?
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Do deviations apply to a maximum of 10% of assessors?
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Minimum of 4 years working experience with practical experience in the medical field in the technology?
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Is half of the working experience in R&D, production or quality control? Or in a Hospital or with a Notified Body?
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Minimum of 4 years working experience with practical experience in the medical field in the technology?
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Is a master's degree used to substitute 1 years working experience?
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Is a PhD used to substitute 3 years working experience?
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Is regular auditing in the field. Of technology used to substitute work experience?
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Does the total substitution not exceed 3 years?
Product specialist trainings
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Pick at least 3 samples of product specialist to verify the following:
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product specialist name
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If not covered by QMS qualification did the training include the following:
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4 days of training in medical devices, MDD, regulatory requirements?
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Additional time used for additional directives?
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Was a training plan prepared to obtain adequate training in the relevant N.B. procedures?
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We're design dossier reviews witnessed or peer reviewed before doing independent reviews?
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We're trainings performed for each product category for which qualification is sought?
Product specialist qualification requirements
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Has the product specialist performed 4 reviews of design dossiers for the initial category?
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Were at least 2 of 4 initial application or significant extensions?
Product specialist Renewal of Qualification
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Did the assessor review 3 design dossier reviews within 1 year? (As an average in 3 years period)
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If significant changes were reviewed they count for 50%.
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Did the product specialist receive ongoing state of the art product knowledge / review experience?
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Did the product specialist receive ongoing training on regulatory such as directives, CTS, standards, MEDDEVs etc.?
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In cases were the product specialist qualification was not met / suspended was the first review witnessed prior to the requalification and the requalification confirmed by the certification management?
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Did the N.B. review the renewal on an annual basis?
Additional Notes
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Note
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Additional note?
Audit duration
Audit time
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Does the organisation have a procedure for determining the amount of time for the audit
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Name of the procedure
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Does the procedure access the various kinds of audits such as stage 1 , stage 2 initial audit, surveillance and re-certification audits
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Does the organisation calculate the time for file reviews separately
Audit duration
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Are off-site times calculated separately
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Is the IAF MD9:2011 used as a basis for the calculation
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Is the calculation based on the effective number of personal (FTE).
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Is at least 80% of the calculated time spent on-site
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Are auditor days calculated with 8 hours?
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Was an extension of an audit day for up to 10 hours used?
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Is the calculation based on the effective number of personal (FTE).
Factors for increase of audit duration
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Several directives / assessment routes/ significant number of certificates
Audit scope including class III, list A, DMIA devices
More than 3 NBOG categories
+ 10% -
Use of suppliers critical to the function of the device
Installation of products on customer's premises
In house sterilisation
+0,5 days -
Poor regulatory compliance in previous assessments
+ 10-30 % -
Staff speaking more than one language requiring interpreter
Very large site for the number of employees
Highly complex processes
+ 10 %
Reduction of audit time
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No design activity
Only low risk products or simple manufacturing
Client preparedness e.g. Existing certification for 13485
Combined audit of at least 2 integrated systems
Low complexity / process involves a single generic activity
Identical activities on each shift
Significant proportion of the staff carries out a similar function
A number of people work "off location" sales person, driver, service personnel
-15% -
Maturity of the management system ( certified for more than 3 years)
- 20% -
Outsourcing most of the manufacturing activities
-30% -
Examples for audit duration calculation
Audit duration calculation
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Was the adjustment of the audit duration taking account of the above factors?
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Was the overall audit duration at least at 70% of the IAF Guide?
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Is the minimum audit time at least 1 day?
Additional notes
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Additional notes?notes
Unannounced Inspections
Unannounced Inspections
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Is a procedure in place for unannounced audits?
Sampling plan for Technical files
Sampling plan for technical files
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What is the procedure for the sampling of technical files
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Is the plan based on NBOG 2009-4 and UMDNS/GMDN?
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Is a sampling plan issued for each customer?
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Does the plan include the class I measuring function / sterile products?
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Is the time spent for reviews following the approach:<br>Min 4 hours for low level of complexity<br>Min 8 hours for high level of complexity
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Comments:
Subcontracting
Subcontracting
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Does the organisation have a policy for subcontracting?
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Are qualification criteria described for the selection of experts and assessors?
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Are the criteria identical to those of the employees?
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Are contracts available?
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Are aspects such as:<br>- conflict of interest<br>- confidentiality<br>- competence and experience <br>Part of the contract?
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Are records for qualification and training available?
Audit findings
Findings
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Audit finding
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Finding:
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Classification
- remark
- observation
- non-conformity