Information

  • Document No.

  • Audit Title

  • Client / Site

  • Conducted on

  • Lead auditor

  • Auditor

  • Prepared by

  • Location
  • Number of employees

  • Additional sites covered in this audit
  • Additional Site Information

General

Opening

    Auditee Name and function
  • Name of auditee

  • Function or position in the organisation

General

  • Is a signed version of the CoC available

  • Is the staff aware of the CoC

  • Did the procedures have to be updated to apply the CoC into the quality system?

Notified body meetings

  • Did the organisation participate in the notified body meetings during the last two years?

Additional Notes

    Note
  • Additional notes?

Qualification

Qualification of personnel

  • What is the general procedure for the qualification of the personnel

  • Does the organisation have assigned the qualified roles as given in the CoC

  • Other qualification levels used
  • When was the last requalification performed

  • Is a responsible person assigned for the review of qualification, identify name and position

  • What is the total number of QMS auditors

  • What is the total number of product assesors

  • What is the total number of Product specialists

Technological Qualification

  • Is the technological qualification of the QMS Auditor based on the IAF Guide or comparable?

  • Is the technological qualification of the Product assessor based on the Subcategories e.g. MD0201?

  • Is the technological qualification of the Product specialist based on the Product subcategories of the NBOG and / or technologies such as EtO sterilisation?

Special qualification

  • Did the N.B. define special qualifications for the Auditors such as:

  • qualification criteria for auditing STERILE DEVICES

  • qualification criteria for auditing SOFTWARE

Defined Deviations form criteria

  • Does the organisation allow deviations from the qualification criteria

  • Is a list of all deviations available

  • Are deviations allowed for less than 10% of the qualified staff

Roles during assessment

  • Is the onsite audit performed by QMS auditor?

  • Is the onsite audit for product related technologies (e.g. sterilization) performed by a Product assessor

  • Are technical files reviewed by product assesors

  • Are design dossiers reviewed by product specialists

Additional Notes

    Note
  • Additional notes?

Audit performance / file assessment

Audit performance / verification of records

  • Is the onsite audit performed by QMS auditor

  • Is the onsite audit for product related technologies (e.g. sterilization) performed by a Product assessor

  • Example audit
  • Customer name

  • Audit date

  • In case of audits for products provided in a STERILE STATE, at least one auditor shall have a basic understanding of sterile device manufacturing

  • Is a qualified auditor for sterile products involved in the entire assessment program?

  • Does this include the initial audit?

  • Does this include the surveillance audit?

  • Does this include the re-certification audit?

  • Does this include the audit for major changes?

  • Verified assessment programm
  • Add media

  • Is the principle of auditor rotation applied

  • No person was the lead auditor in a scheduled audit for more than 3 consecutive years.

Technical file review / verification of records

  • Are technical files reviewed by product assesors

  • Example technical file
  • Customer name

  • Review date

  • Product Assessor Name:

Design dossier evaluation / verification of records

  • Are design dossiers reviewed by product specialists

  • Example design dossier
  • Customer name

  • Review date

  • Product specialist Name

Additional notes

    Note
  • Additional notes?

QMS auditor qualification & training

QMS auditor entry requirements

  • What is the procedure to allocate the auditor(s)?

  • Pick at least 3 samples of QMS auditors to verify the following:

  • Verified records for QMS auditor
  • Auditor name

  • Are qualification criteria based on IAF / EAC technology ( e.g. Code 14 Plastic and rubber products)?

  • BSc degree in relevant technology or equivalent ?

  • Minimum of 4 years working experience in the technology?

  • Is a master's degree or PhD used to substitute 1--3 years working experience?

  • Is regular auditing in the field. Of technology used to substitute work experience?

  • Does the total substitution not exceed 3 years?

  • Summarising remarks for audior' qualification:

QMS auditor trainings

  • Pick at least 3 samples of QMS auditors to verify the following:

  • QMS Auditor
  • Auditor name

  • Did the basic training prior to qualification include the following:

  • 40 hours of ISO 9001 training?

  • For qualified ISO 9001 auditors: a minimum of at least 8 hours ISO 13485 training?g

  • 32 hours of medical device regulation training?

  • Training in the N.B. procedures and quality system

  • A training program with trainee and or witnessed audits?

  • Is an employment with another N.B. used to replace this?

QMS auditor qualification requirements

  • Pick at least 3 samples of QMS auditors to verify the following:

  • Auditor name

  • Did the auditor at least through 1 fully observed audit have to sow his competence?

  • Are the persons witnessing senior in that field.

Renewal of qualification

  • Has the auditor performed at least 10 audit days in one year?

  • Was this substituted by a comparable number of working days in the area of medical devices?

  • Did the auditor at a minimum have 5 audit days averaged over 3 years?

  • Did the auditor receive a minimum of 8 hours training on regulatory and or the IO 13485?

  • Was the feedback from audits considered?

  • In cases were the auditor did not meet the requirements above was he witnessed prior to the requalification?

  • In cases where none of the above was met does the N.B. have an action plan?

Additional notes

    Notes
  • Additional notes?

Product assessor

Product assessor entry requirements

  • What is the procedure to allocate the Product assessor

  • Pick at least 3 samples of product assessor to verify the following:

  • Product assessor
  • Product assessor name

  • Are qualification criteria based on second level NBOG code ( e.g. MD 0202 )?

  • In addition do horizontal technologies like sterilisation apply?

  • BSc degree in relevant technology or medical area?

  • Are Deviations from the above in justified in written?

  • Do deviations apply to a maximum of 10% of assessors?

  • Minimum of 4 years working experience with practical experience in the medical field in the technology?

  • Is a master's degree used to substitute 1 years working experience?

  • Is a PhD used to substitute 3 years working experience?

  • Is regular auditing in the field. Of technology used to substitute work experience?

  • Does the total substitution not exceed 3 years?

Product assessor s trainings

  • Pick at least 3 samples of product assessor to verify the following:

  • Product assessor
  • product assessor name

  • If not covered by QMS qualification did the training include the following:

  • 32 hours of training in medical devices, MDD, regulatory requirements?

  • Additional time used for additional directives?

  • For IVDD annex II list A products did the training include manufacturers batch release?

  • Is an employment with another N.B. used to replace this?

  • Has the assessor been trained to the N.B.'s procedures and quality system?

  • Has a training plan been set up for the individual assessor?

  • Does the training plan include sufficient number of technical file reviews witnessed or peer reviewed?

  • Did the training assure that the assessor is trained to perform the technical file reviews?

  • How was the effectiveness of the training evaluated?

  • Did the assessor receive audit training for the product categories and training on how to apply the product requirements in an audit?

  • Was the product training given in form of:

  • Training to standards?

  • Training to product or product technology?

  • Training to clinical indications?

Product assessor Qualification requirements

  • Did the assessor have to complete 3 technical file reviews successfully?

  • Was this substituted by a comparable number of working days in the area of medical devices?

  • Did the auditor at a minimum have 5 audit days averaged over 3 years?

  • Did the auditor receive a minimum of 8 hours training on regulatory and or the IO 13485?

  • Was the feedback from audits considered?

  • In cases were the auditor did not meet the requirements above was he witnessed prior to the requalification?

  • In cases where none of the above was met does the N.B. have an action plan?

Product assessor Renewal of Qualification

  • Did the assessor review 5 technical file reviews within 1 year? (As an average in 3 years period)

  • If significant changes were reviewed they count for 50%.

  • 50% of the reviews may be replaced by design dossier reviews.

  • Did the auditor receive ongoing training on regulatory such as directives, CTS, standards, MEDDEVs etc.?

  • In cases were the assessors qualification was not met / suspended was the first review witnessed prior to the requalification and the requalification confirmed by the certification management?

  • Did the N.B. review the renewal on an annual basis?

Additional notes

    Note
  • Additional notes?

Product specialist

Product specialist entry requirements

  • Pick at least 3 samples of product assessor to verify the following:

  • Product specialist
  • Product specialist name

  • Are qualification criteria based on second level NBOG code ( e.g. MD 0202 )?

  • In addition do horizontal technologies like sterilisation apply?

  • BSc degree in relevant technology or medical area?

  • Are Deviations from the above in justified in written?

  • Do deviations apply to a maximum of 10% of assessors?

  • Minimum of 4 years working experience with practical experience in the medical field in the technology?

  • Is half of the working experience in R&D, production or quality control? Or in a Hospital or with a Notified Body?

  • Minimum of 4 years working experience with practical experience in the medical field in the technology?

  • Is a master's degree used to substitute 1 years working experience?

  • Is a PhD used to substitute 3 years working experience?

  • Is regular auditing in the field. Of technology used to substitute work experience?

  • Does the total substitution not exceed 3 years?

Product specialist trainings

  • Pick at least 3 samples of product specialist to verify the following:

  • product specialist name

  • If not covered by QMS qualification did the training include the following:

  • 4 days of training in medical devices, MDD, regulatory requirements?

  • Additional time used for additional directives?

  • Was a training plan prepared to obtain adequate training in the relevant N.B. procedures?

  • We're design dossier reviews witnessed or peer reviewed before doing independent reviews?

  • We're trainings performed for each product category for which qualification is sought?

Product specialist qualification requirements

  • Has the product specialist performed 4 reviews of design dossiers for the initial category?

  • Were at least 2 of 4 initial application or significant extensions?

Product specialist Renewal of Qualification

  • Did the assessor review 3 design dossier reviews within 1 year? (As an average in 3 years period)

  • If significant changes were reviewed they count for 50%.

  • Did the product specialist receive ongoing state of the art product knowledge / review experience?

  • Did the product specialist receive ongoing training on regulatory such as directives, CTS, standards, MEDDEVs etc.?

  • In cases were the product specialist qualification was not met / suspended was the first review witnessed prior to the requalification and the requalification confirmed by the certification management?

  • Did the N.B. review the renewal on an annual basis?

Additional Notes

    Note
  • Additional note?

Audit duration

Audit time

  • Does the organisation have a procedure for determining the amount of time for the audit

  • Name of the procedure

  • Does the procedure access the various kinds of audits such as stage 1 , stage 2 initial audit, surveillance and re-certification audits

  • Does the organisation calculate the time for file reviews separately

Audit duration

  • Are off-site times calculated separately

  • Is the IAF MD9:2011 used as a basis for the calculation

  • Is the calculation based on the effective number of personal (FTE).

  • Is at least 80% of the calculated time spent on-site

  • Are auditor days calculated with 8 hours?

  • Was an extension of an audit day for up to 10 hours used?

  • Is the calculation based on the effective number of personal (FTE).

Factors for increase of audit duration

  • Several directives / assessment routes/ significant number of certificates

    Audit scope including class III, list A, DMIA devices

    More than 3 NBOG categories

    + 10%

  • Use of suppliers critical to the function of the device

    Installation of products on customer's premises

    In house sterilisation

    +0,5 days

  • Poor regulatory compliance in previous assessments

    + 10-30 %

  • Staff speaking more than one language requiring interpreter

    Very large site for the number of employees

    Highly complex processes

    + 10 %

Reduction of audit time

  • No design activity

    Only low risk products or simple manufacturing

    Client preparedness e.g. Existing certification for 13485

    Combined audit of at least 2 integrated systems

    Low complexity / process involves a single generic activity

    Identical activities on each shift

    Significant proportion of the staff carries out a similar function

    A number of people work "off location" sales person, driver, service personnel

    -15%

  • Maturity of the management system ( certified for more than 3 years)

    - 20%

  • Outsourcing most of the manufacturing activities

    -30%

  • Examples for audit duration calculation

  • Audit duration calculation
  • Was the adjustment of the audit duration taking account of the above factors?

  • Was the overall audit duration at least at 70% of the IAF Guide?

  • Is the minimum audit time at least 1 day?

Additional notes

  • Additional notes?notes

Unannounced Inspections

Unannounced Inspections

  • Is a procedure in place for unannounced audits?

Sampling plan for Technical files

Sampling plan for technical files

  • What is the procedure for the sampling of technical files

  • Is the plan based on NBOG 2009-4 and UMDNS/GMDN?

  • Is a sampling plan issued for each customer?

  • Does the plan include the class I measuring function / sterile products?

  • Is the time spent for reviews following the approach:<br>Min 4 hours for low level of complexity<br>Min 8 hours for high level of complexity

  • Comments:

Subcontracting

Subcontracting

  • Does the organisation have a policy for subcontracting?

  • Are qualification criteria described for the selection of experts and assessors?

  • Are the criteria identical to those of the employees?

  • Are contracts available?

  • Are aspects such as:<br>- conflict of interest<br>- confidentiality<br>- competence and experience <br>Part of the contract?

  • Are records for qualification and training available?

Audit findings

Findings

    Audit finding
  • Finding:

  • Classification

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