The Cornwall Bakery Trial Report v1

• Conducted on

  Date

• Prepared by

• Bakery?

  Tamar

  Lynher

• Customer ?

  Select Tesco Coop Waitrose M&S JS Ginsters Morrison’s Lidl Aldi Asda

  • Tesco
  • Coop
  • Waitrose
  • M&S
  • JS
  • Ginsters
  • Morrison’s
  • Lidl
  • Aldi
  • Asda

• Trial reference number?

• Objectives of trial?

• Summary, next steps and escalation where needed - to be completed by the process tech

• New raw material into The Cornwall Bakery?

  Yes

  No

  N/A

• New raw materials?

• Any new tooling?

  Yes

  No

  N/A

• New tooling?

Cold Mix

• Does the product have a cold mix?

  Yes

  No

  N/A

• CM/Dev code?

• Version number?

• Mixer number?

  Select Tamar mixer 1 Tamar mixer 2 Tamar mixer 3 Tamar mixer 4 Tamar mixer 5 Tote bin Lynher mixer 1 Lynher mixer 2 Lynher veg mixer Lynher risco mixer Lynher CFS mixer

  • Tamar mixer 1
  • Tamar mixer 2
  • Tamar mixer 3
  • Tamar mixer 4
  • Tamar mixer 5
  • Tote bin
  • Lynher mixer 1
  • Lynher mixer 2
  • Lynher veg mixer
  • Lynher risco mixer
  • Lynher CFS mixer

• Batch size?

• Amount of mixer?

• Attendees?

  Select Brandon Nick She Steph Alex Nicola Prep team

  • Brandon
  • Nick
  • She
  • Steph
  • Alex
  • Nicola
  • Prep team

• Time taken to weigh up?

• Time taken to mix?

• Was the cold mix weighed and mixed correctly as per recipe and no adjustments needed?

  Yes

  No

  N/A

• If adjustments needed have these been approved by the technical process manager?

  Yes

  No

  N/A

Vat Cook

• Does the product have a vat cook?

  Yes

  No

  N/A

• CF/Dev Code?

• Version number?

• Vat number?

  Select Tamar vat 1 Tamar vat 2 Tamar vat 3 Tamar vat 4 Tamar vat 5 Lynher vat 1 Lynher vat 2 Lynher vat 5 Lynher vat 6 Lynher BCH 1 Lynher BCH 2

  • Tamar vat 1
  • Tamar vat 2
  • Tamar vat 3
  • Tamar vat 4
  • Tamar vat 5
  • Lynher vat 1
  • Lynher vat 2
  • Lynher vat 5
  • Lynher vat 6
  • Lynher BCH 1
  • Lynher BCH 2

• Batch size?

• Amount off mixer?

• Does the vat cook contain protein?

  Yes

  No

  N/A

• Cooking time of protein?

• Viscosity?

• Attendees?

  Select Brandon Nick She Steph Alex Nicola Prep team

  • Brandon
  • Nick
  • She
  • Steph
  • Alex
  • Nicola
  • Prep team

• Time taken to weigh up?

• Time taken too cook?

• Was the vat cook weighed correctly, cooked correctly with viscosity and yield achieved as per recipe and no adjustments needed?

  Yes

  No

  N/A

• If adjustments needed have these been approved by the technical process managers

  Yes

  No

  N/A

Pastry

• Does this product have a pastry mix?

  Yes

  No

  N/A

• AA/LP/Dev code

• Version number?

• Mixer name?

  Select Tamar Mixer 1 Tamar Mixer 2 Tamar Mixer 3 Tamar pastry plant Lynher Diosna 1 Lynher Diosna 2 Lynher pastry plant

  • Tamar Mixer 1
  • Tamar Mixer 2
  • Tamar Mixer 3
  • Tamar pastry plant
  • Lynher Diosna 1
  • Lynher Diosna 2
  • Lynher pastry plant

• Mix type?

  Virgin

  Rework

• Time taken to mix?

• Attendees?

  Select Brandon Nick Sue Steph Alex Nicola Pastry room team

  • Brandon
  • Nick
  • Sue
  • Steph
  • Alex
  • Nicola
  • Pastry room team

• Was the pastry mix weighed and mixed correctly as per recipe and adjustments needed?

  Yes

  No

  N/A

• If adjustments needed have these been approved by the technical process manager?

  Yes

  No

  N/A

Production

• Was the product run in production?

  Yes

  No

  N/A

• UB/Dev code?

• Version number?

• Line name?

  Select Tamar pie line 1 Tamar pie line 2 Tamar pie line 3 Tamar pie line line 4 Tamar rotary pie line Tamar flex line Tamar uni 1 Tamar uni 2 Tamar uni 3 Tamar off line Lynher line 1 Lynher line 2 Lynher line 3

  • Tamar pie line 1
  • Tamar pie line 2
  • Tamar pie line 3
  • Tamar pie line line 4
  • Tamar rotary pie line
  • Tamar flex line
  • Tamar uni 1
  • Tamar uni 2
  • Tamar uni 3
  • Tamar off line
  • Lynher line 1
  • Lynher line 2
  • Lynher line 3

• Run rate?

• Number of staff?

• Line pastry wastage percentage?

• Fill weight range?

• Pastry weight range?

• Attendees

  Select Brandon Nick Sue Steph Alex Nicola Production team

  • Brandon
  • Nick
  • Sue
  • Steph
  • Alex
  • Nicola
  • Production team

• Was the product made correctly as per the costed run rate and as per control sheet, including all weights met and within tolerance and no adjustments needed?

  Yes

  No

  N/A

• If adjustments needed have these been approved by the technical process manager?

  Yes

  No

  N/A

Ovens

• Was the product baked?

  Yes

  No

  N/A

• Oven name/number

  Select Tamar rack 1 Tamar rack 3 Tamar rack 3 Tamar rack 4 Tamar rack 5 Tamar rack 6 Tamar rack 7 Tamar band 1 Tamar band 2 Tamar band 3 Lynher band 1 Lynher band 2 Lynher band 3

  • Tamar rack 1
  • Tamar rack 3
  • Tamar rack 3
  • Tamar rack 4
  • Tamar rack 5
  • Tamar rack 6
  • Tamar rack 7
  • Tamar band 1
  • Tamar band 2
  • Tamar band 3
  • Lynher band 1
  • Lynher band 2
  • Lynher band 3

• Bake reference number?

• Attendees?

  Select Brandon Nick Sue Steph Alex Nicola Oven operators

  • Brandon
  • Nick
  • Sue
  • Steph
  • Alex
  • Nicola
  • Oven operators

• Data paq used?

  Yes

  No

  N/A

• Was the data paq successful?

  Yes

  No

  N/A

• Comark probe used?

  Yes

  No

  N/A

• Was the comark probe successful?

  Yes

  No

  N/A

• Was the internal temperature reached?

  Yes

  No

  N/A

• Does the bake need changing?

  Yes

  No

  N/A

• How does the bake need changing?

• Was bake loss done?

  Yes

  No

  N/A

• Bake/chill loss (see bake loss form for details)

• Target weight?

• Actual weight?

• Bake/chill loss % achieved?

• Was hot bake loss carried out?

  Yes

  No

  N/A

• Pre chill percentage average weight loss?

• If adjustments needed have these been approved by the technical process manager?

  Yes

  No

  N/A

Packing

• Was a packing trial carried out by the process tech?

  Yes

  No

  N/A

High risk packing

• Line?

• Format?

• Run rate?

• Number of staff?

• Reject levels?

• Attendees?

Engineering

• Was all the tooling and equipment working correctly?

  Yes

  No

  N/A

• Issues that we present?

• Issues that were present?

  Media

• If adjustments needed have these been approved by the technical process manager?

  Yes

  No

  N/A

Finished product

• Were finished product produced

  Yes

  No

  N/A

• Height range?

• Width range?

• Length range?

• Comments from panel?

• Top down picture

  Media

• Side view picture

  Media

• Cross section picture

  Media

• Base picture

  Media

• Any other info?

  Yes

  No

  N/A

• Other info

• Other pictures

  Media

Sign off

• Process Technologist
  Name:
  Signature:
  Date:
  
  Preparation
  Name:
  Signature:
  Date:
  
  Manufacturing
  Name:
  Signature:
  Date:
  
  Packing
  Name:
  Signature:
  Date:
  
  Engineering
  Name:
  Signature:
  Date:
  
  Technical process manager
  Name:
  Signature:
  Date: