• Bakery?

  • Customer ?

  • Trial reference number?

  • Objectives of trial?

  • Summary, next steps and escalation where needed - to be completed by the process tech

  • New raw material into The Cornwall Bakery?

  • New raw materials?

  • Any new tooling?

  • New tooling?

Cold Mix

  • Does the product have a cold mix?

  • CM/Dev code?

  • Version number?

  • Mixer number?

  • Batch size?

  • Amount of mixer?

  • Attendees?

  • Time taken to weigh up?

  • Time taken to mix?

  • Was the cold mix weighed and mixed correctly as per recipe and no adjustments needed?

  • If adjustments needed have these been approved by the technical process manager?

Vat Cook

  • Does the product have a vat cook?

  • CF/Dev Code?

  • Version number?

  • Vat number?

  • Batch size?

  • Amount off mixer?

  • Does the vat cook contain protein?

  • Cooking time of protein?

  • Viscosity?

  • Attendees?

  • Time taken to weigh up?

  • Time taken too cook?

  • Was the vat cook weighed correctly, cooked correctly with viscosity and yield achieved as per recipe and no adjustments needed?

  • If adjustments needed have these been approved by the technical process managers

Pastry

  • Does this product have a pastry mix?

  • AA/LP/Dev code

  • Version number?

  • Mixer name?

  • Mix type?

  • Time taken to mix?

  • Attendees?

  • Was the pastry mix weighed and mixed correctly as per recipe and adjustments needed?

  • If adjustments needed have these been approved by the technical process manager?

Production

  • Was the product run in production?

  • UB/Dev code?

  • Version number?

  • Line name?

  • Run rate?

  • Number of staff?

  • Line pastry wastage percentage?

  • Fill weight range?

  • Pastry weight range?

  • Attendees

  • Was the product made correctly as per the costed run rate and as per control sheet, including all weights met and within tolerance and no adjustments needed?

  • If adjustments needed have these been approved by the technical process manager?

Ovens

  • Was the product baked?

  • Oven name/number

  • Bake reference number?

  • Attendees?

  • Data paq used?

  • Was the data paq successful?

  • Comark probe used?

  • Was the comark probe successful?

  • Was the internal temperature reached?

  • Does the bake need changing?

  • How does the bake need changing?

  • Was bake loss done?

  • Bake/chill loss (see bake loss form for details)

  • Target weight?

  • Actual weight?

  • Bake/chill loss % achieved?

  • Was hot bake loss carried out?

  • Pre chill percentage average weight loss?

  • If adjustments needed have these been approved by the technical process manager?

Packing

  • Was a packing trial carried out by the process tech?

High risk packing

  • Line?

  • Format?

  • Run rate?

  • Number of staff?

  • Reject levels?

  • Attendees?

Engineering

  • Was all the tooling and equipment working correctly?

  • Issues that we present?

  • Issues that were present?

  • If adjustments needed have these been approved by the technical process manager?

Finished product

  • Were finished product produced

  • Height range?

  • Width range?

  • Length range?

  • Comments from panel?

  • Top down picture

  • Side view picture

  • Cross section picture

  • Base picture

  • Any other info?

  • Other info

  • Other pictures

Sign off

  • Process Technologist
    Name:
    Signature:
    Date:

    Preparation
    Name:
    Signature:
    Date:

    Manufacturing
    Name:
    Signature:
    Date:

    Packing
    Name:
    Signature:
    Date:

    Engineering
    Name:
    Signature:
    Date:

    Technical process manager
    Name:
    Signature:
    Date:

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