Title Page
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Conducted on
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Prepared by
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Location
Tile Plant Quality Walk Around- QA-Ckl-BR-WACOP-002
Tile Plant QWA
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Mould Oil – Even cover check watercourse side is wet
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Why did it fail? (attach photo if necessary)
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Tile Operator conducting thickness & weight checks review quality point forms
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Why did it fail? (attach photo if relevant)
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Weight check as per spec on data collection form
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Why did it fail? (attach photo if relevant)
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Extruder mister is working showing correct water on knives
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Why did it fail? (attach photo if relevant)
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Check compaction across tile if dry on Watercourse check mould oil
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Why did it fail? (attach photo if relevant)
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Check blowers are operating and are removing crumbs effectively
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Why did it fail? (attach photo if relevant)
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Random check of tile to confirm wet side nail hole is being met
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Why did it fail? (attach photo if relevant)
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Random check of tile to confirm taper cuts at top and bottom are being met
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Why did it fail? (attach photo if relevant)
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Check for “Slump” flaring along length of watercourse an overroll
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Why did it fail? (attach photo if relevant)
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Check for guillotine dags and crumbs
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Why did it fail? (attach photo if relevant)
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Check for flaring of high bead and watercourse
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Why did it fail? (attach photo if relevant)
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Metering drum has slurry running down angled up right to left
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Why did it fail? (attach photo if relevant)
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Transition Old Sealer position is smooth with no plate twisting
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Why did it fail? (attach photo if relevant)
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Smooth travel of loaded plates travelling on Downhill
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Why did it fail? (attach photo if relevant)
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Loader crumb tray has even accumulation not catching more on one side
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Why did it fail? (attach photo if relevant)
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Check back of rack for slurry down back of tile, slump and pusher marks
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Why did it fail? (attach photo if relevant)
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Check front of racks for GTs, nose overhang, pusher marks, dags and blisters
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Why did it fail? (attach photo if relevant)
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Curing chamber curtains are in good condition and working correctly
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Why did it fail? (attach photo if relevant)
Check Kiln Temperatures (average of all)
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Take picture of temperature gauges.
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Take picture of temperature gauges.
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Unloader outfeed tiles unloading smoothly no other issues
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Why did it fail? (attach photo if relevant)
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Tiles de-palleting smoothly and bins are not accumulating waste
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Why did it fail? (attach photo if relevant)
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Check sealer guns are operating (If Magnum or Phoenix check coverage)
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Why did it fail? (attach photo if relevant)
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Tiles traversing 90° corner smoothly
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Why did it fail? (attach photo if relevant)
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Packer operator conducting checks review quality point forms
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Why did it fail? (attach photo if relevant)
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Hot melt is being applied to the correct specification
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Why did it fail? (attach photo if relevant)
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Packer is collating tiles without splaying packs
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Why did it fail? (attach photo if relevant)
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Strap is being applied with good tension
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Why did it fail? (attach photo if relevant)
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Packed tiles do not overhang the pallet
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Why did it fail? (attach photo if relevant)
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Rack and Lab QA samples are being taken and are marked up correctly
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Why did it fail? (attach photo if relevant)
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Dunnage strips are being placed correctly
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Why did it fail? (attach photo if relevant)
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Wrapper Pallet lift is working
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Why did it fail? (attach photo if relevant)
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Wrapper program is correct
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Why did it fail? (attach photo if relevant)
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Wrap tail is being secured by heat weld correctly
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Why did it fail? (attach photo if relevant)
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Finished pack is straight and tightly packed
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Why did it fail? (attach photo if relevant)
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Product label is applied to packs in correct position and has correct details
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Why did it fail? (attach photo if relevant)
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Additional notes:
