Title Page

  • Conducted on

  • Prepared by

  • Location

Tile Plant Quality Walk Around- QA-Ckl-BR-WACOP-002

Tile Plant QWA

  • Mould Oil – Even cover check watercourse side is wet

  • Why did it fail? (attach photo if necessary)

  • Tile Operator conducting thickness & weight checks review quality point forms

  • Why did it fail? (attach photo if relevant)

  • Weight check as per spec on data collection form

  • Why did it fail? (attach photo if relevant)

  • Extruder mister is working showing correct water on knives

  • Why did it fail? (attach photo if relevant)

  • Check compaction across tile if dry on Watercourse check mould oil

  • Why did it fail? (attach photo if relevant)

  • Check blowers are operating and are removing crumbs effectively

  • Why did it fail? (attach photo if relevant)

  • Random check of tile to confirm wet side nail hole is being met

  • Why did it fail? (attach photo if relevant)

  • Random check of tile to confirm taper cuts at top and bottom are being met

  • Why did it fail? (attach photo if relevant)

  • Check for “Slump” flaring along length of watercourse an overroll

  • Why did it fail? (attach photo if relevant)

  • Check for guillotine dags and crumbs

  • Why did it fail? (attach photo if relevant)

  • Check for flaring of high bead and watercourse

  • Why did it fail? (attach photo if relevant)

  • Metering drum has slurry running down angled up right to left

  • Why did it fail? (attach photo if relevant)

  • Transition Old Sealer position is smooth with no plate twisting

  • Why did it fail? (attach photo if relevant)

  • Smooth travel of loaded plates travelling on Downhill

  • Why did it fail? (attach photo if relevant)

  • Loader crumb tray has even accumulation not catching more on one side

  • Why did it fail? (attach photo if relevant)

  • Check back of rack for slurry down back of tile, slump and pusher marks

  • Why did it fail? (attach photo if relevant)

  • Check front of racks for GTs, nose overhang, pusher marks, dags and blisters

  • Why did it fail? (attach photo if relevant)

  • Curing chamber curtains are in good condition and working correctly

  • Why did it fail? (attach photo if relevant)

  • Check Kiln Temperatures (average of all)
  • Take picture of temperature gauges.

  • Take picture of temperature gauges.

  • Unloader outfeed tiles unloading smoothly no other issues

  • Why did it fail? (attach photo if relevant)

  • Tiles de-palleting smoothly and bins are not accumulating waste

  • Why did it fail? (attach photo if relevant)

  • Check sealer guns are operating (If Magnum or Phoenix check coverage)

  • Why did it fail? (attach photo if relevant)

  • Tiles traversing 90° corner smoothly

  • Why did it fail? (attach photo if relevant)

  • Packer operator conducting checks review quality point forms

  • Why did it fail? (attach photo if relevant)

  • Hot melt is being applied to the correct specification

  • Why did it fail? (attach photo if relevant)

  • Packer is collating tiles without splaying packs

  • Why did it fail? (attach photo if relevant)

  • Strap is being applied with good tension

  • Why did it fail? (attach photo if relevant)

  • Packed tiles do not overhang the pallet

  • Why did it fail? (attach photo if relevant)

  • Rack and Lab QA samples are being taken and are marked up correctly

  • Why did it fail? (attach photo if relevant)

  • Dunnage strips are being placed correctly

  • Why did it fail? (attach photo if relevant)

  • Wrapper Pallet lift is working

  • Why did it fail? (attach photo if relevant)

  • Wrapper program is correct

  • Why did it fail? (attach photo if relevant)

  • Wrap tail is being secured by heat weld correctly

  • Why did it fail? (attach photo if relevant)

  • Finished pack is straight and tightly packed

  • Why did it fail? (attach photo if relevant)

  • Product label is applied to packs in correct position and has correct details

  • Why did it fail? (attach photo if relevant)

  • Additional notes:

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