Title Page
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Site conducted
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Job No.
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Picture of Customers Machine
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Machine Make
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machine Model
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Machine Serial number
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Contact Name
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Conducted on
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Prepared by
Fluids and Air
Lubrication System
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Check oil clean filter and tank
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check pressure gauges and settings
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Check operations of all Metering units Making sure oil is getting to slides
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Grease all points Where possible
Gearboxes Remove Lid / Send Camera in
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Check oil Bath
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Check All gears are getting Lube
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Check for leaks over whole system
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Check Gears For Damage
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Check and record amount hand wheel moves before all gears are engaged
Mechanical
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Check all hydraulic Valves and Hoses
Internal Machine
Tool Post
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Record the Toolpost squareness in Z plane
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Record the Tool centerline, adjust if necessary
Tailstock
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Check operation
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Check the tailstock Pressure
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Check the cone of the tailstock for run out and wear
Axis
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Check the condition of all sides & remove all swarf ect.
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Check condition of slide away guards and wipers
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Check for End float, on X,Y & Z axis
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Record X axis Backlash reading
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Record Y axis Backlash reading
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Record Z axis Backlash reading
External Machine Parts
Guarding
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Check for Functionabilty on rollers
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Check for 100% vision in window
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Check Machine Light works
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Guard interlock is it working correctly
Alignments
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Side reading A
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Front reading A
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Side reading B
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Front reading B
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Side reading C
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Front reading C
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Side reading D
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Front reading D
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Notes
Electrical
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Check Work Lamps
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Check push buttons & switches
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Check function of each emergency stop
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Check function of each door interlocks
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Record spindle load meter
Final Page
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Notes
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Has the values for backlash Changed from the last Inspection ?
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Video of Machine in automatic / Cycling - Proof of machine in working order after service.
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Time and Date complete
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Customer Signature
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TMS engineer Signature