TPM Criteria - Prerequisite Level

Has a cross-functional team been established and resourced appropriately from management?

Do the team members have defined roles?

Are team/individual PMO’s established and aligned, with meeting frequency identified?

Has a pre-flight checklist been developed for equipment operators?

Has the pre-flight inspection been performed consistently on all appropriate shifts for a period of one (1) month?

Has a daily walk-around checklist been developed?

Has the walk-around inspection been performed consistently for a period of one (1) month?

Is a visual management system in place to capture issues identified during pre-flight and daily walk-around inspections?

Is there an accountability process in place to address identified issues in a timely manner?

Have all employees associated with the focus equipment value stream received TPM awareness training?

Are the training and ISO training modules documented and updated?

Have all training and operating materials associated with equipment operation been obtained, including operating and training manuals, job instruction breakdowns (JIB’s), and standard work procedures?

Has the 6S prerequisite or higher been achieved for the area in which equipment operates?

Has there been a review and update of the EHS risk assessment associated with the equipment?

Have all operators, mechanics, technicians, and other appropriate personnel been informed of all specific EHS hazards and associated control measures that must be maintained?

Has there been a review and update of the LOTO procedure associated with the equipment?

Has LOTO training been completed for all appropriate personnel?

Are the training and ISO training modules documented and updated?

Have safety checks been incorporated into the daily walk-around inspections?

Is there a process established and agreed upon by the team regarding the collection of OEE data for equipment?

Does the process have data sources, timing, and responsible parties identified?

Has OEE data been collected and baseline established?