UKF Diesel Pump Inspection Report

• Customer:

  Calor

  Leadec

  Palm Paper

  Chivas

  Beefeater

• Site:

  Manchester

  Leeds

  London

  Liverpool

  Wales

• Pump Number / Serial Number:

  Select W/Simpson , 125WWPL316, No F059635

  • W/Simpson , 125WWPL316, No F059635

• Engine Number / Serial Number:

  Select Ford 27222E No 00738/9

  • Ford 27222E No 00738/9

• Controller Panel Number / Serial Number:

  Select NorthWest Switch gear

  • NorthWest Switch gear

• Service Type:

  Select Minor Major

  • Minor
  • Major

• Date Of Inspection:

  Date

• Created By:

  Select Scott Goulden Hugh Cunningham Stuart Rogan Andy Lennon Tommy Noble James Allsopp

  • Scott Goulden
  • Hugh Cunningham
  • Stuart Rogan
  • Andy Lennon
  • Tommy Noble
  • James Allsopp

• Check Driver Plate Bed Bolts

  Yes

  No

  N/A

• Clean Strainers

  Yes

  No

  N/A

• Check Alignments

  Yes

  No

  N/A

• Periphery Alignment Result

• Face Alignment Result

• Alignment Within Tolerance

  Pass

  Fail

  N/A

• Check Turbo Bearing Wear

  Pass

  Fail

  N/A

• Check Fuel System For Damage

  Yes

  No

  N/A

  Not Required

• Check Fuel Level

  Select <50% 55% 60% 65% 70% 75% 80% 85% 90% 95% 100%

  • <50%
  • 55%
  • 60%
  • 65%
  • 70%
  • 75%
  • 80%
  • 85%
  • 90%
  • 95%
  • 100%

• Top Up With Customer Fuel

  Select Yes No N/A Not Required

  • Yes
  • No
  • N/A
  • Not Required

• Fuel Filter

  Replaced

  Checked

  Clean

  N/A

  Not Required

• Air Filter

  Replaced

  Checked

  Clean

  N/A

  Not Required

• Check Engine Oil / Top Up

  Yes

  No

  N/A

  Not Required

• Change Oil Filter

  Replaced

  Checked

  Clean

  N/A

  Not Required

• Change Oil

  Yes

  No

  N/A

  Not Required

• Check/Replace Thermostat 2 Yearly

  Replaced

  Checked

  Clean

  N/A

  Not Required

• Check Pipe Work For Leaks And Damage

  Yes

  No

  N/A

• Check Couplings And Guards

  Replaced

  Checked

  Clean

  N/A

  Not Required

• Regrease Pump Bearings / Carden Shaft / Gearbox

  Yes

  No

  N/A

• Change Bearing Oil

  Replaced

  Checked

  Clean

  N/A

  Not Required

• Clean Gland Drain

  Yes

  No

  Not Required

• Repack Outer Rings If required

  Replaced

  Checked

  Clean

  N/A

  Not Required

• Dismantle / Clean Minimal Flow Valve

  Replaced

  Checked

  Clean

  N/A

  Not Required

• Fuel Storage Conditions

  Good

  Fair

  Poor

  N/A

• Check Heat Exchanger / Weir Tank / Radiator

  Replaced

  Checked

  Clean

  N/A

  Not Required

• Check Engine Coolant Hoses / Water Pump / Fixing

  Good

  Fair

  Poor

  N/A

• Check Gland Packing / Mech Seal

  Good

  Fair

  Poor

  N/A

• Check / Top Up Coolant

  Replaced

  Checked

  Clean

  N/A

  Not Required

• Check Cooling Lines Valves And Strainers

  Replaced

  Checked

  Clean

  N/A

  Not Required

• Check / Replace Engine Water Pump 2 Yearly

  Replaced

  Checked

  Clean

  N/A

  Not Required

• Check / Clean Crank case Breather

  Replaced

  Checked

  Clean

  N/A

  Not Required

• Pump House Ventilation / Louvres

  Replaced

  Checked

  Clean

  N/A

  Not Required

• Check Conditon Of Controller

  Good

  Fair

  Poor

  N/A

• Check Battery Charger Condition

  Yes

  No

  N/A

  Not Required

• Battery Charger Output Current in Amp's

• Start Using Manual Test Button

  Yes

  No

  N/A

  Not Required

• Test 6 Attempt Starting procedure

  Yes

  No

  N/A

  Not Required

• Check engine Cooling Water Supply

  Yes

  No

  N/A

  Not Required

• Pump Cut In Pressure

• Check / Adjust Glands At Duty

  Yes

  No

  N/A

  Not Required

• Check / Replace Drive Belts, Pulleys, Tension

  Replaced

  Checked

  Clean

  N/A

  Not Required

• Check A/C Supply Is Healthy

  Yes

  No

  N/A

  Not Required

• Check / Top Up Battery Electrolyte Level

  Yes

  No

  N/A

  Not Required

• Battery Charger Output Volts

• Iniate Using Test Start Function

  Yes

  No

  N/A

  Not Required

• Test Auto Start From Initiation Board

  Yes

  No

  N/A

  Not Required

• Check Exhaust For Leaks / Corrosion

  Yes

  No

  N/A

  Not Required

• Diesel Pump LPC 80% Rule

  Yes

  No

Pump Performance Test

• Required Pressure

  Replaced

  Checked

  Clean

  N/A

  Not Required

A. Diesel Fire Pump Weekly Inspections

• 1. Pump house/room proper temperature (at least 10 degrees for diesels without engine heaters or 5 degrees for others)?

  Yes

  No

  N/A

• 2. Ventilating louvers free to operate?

  Yes

  No

  N/A

• 3. Suction, discharge and bypass valves open?

  Yes

  No

  N/A

• 4. Jockey Pump in Auto Position?

  Yes

  No

  N/A

  Not Required

• 5. Piping free from leaks?

  Yes

  No

  N/A

• 6. Suction and system pressure gauges normal?

  Yes

  No

  N/A

• 7. Controller indicating power on, transfer switch indicating normal situation and isolation switch closed?

  Yes

  No

  N/A

• 8. Fuel tank at least two thirds full?

  Yes

  No

  N/A

• 9. Controller selector switch in Auto position?

  Yes

  No

  N/A

• 10. Battery voltage and charger readings normal?

  Yes

  No

  N/A

• 11. Battery indicators on?

  Safe

  At Risk

  N/A

• 12. All alarm indicators off?

  Yes

  No

  N/A

• 13. Record engine running time meter reading.

• 14. Battery terminals free from corrosion?

  Yes

  No

  N/A

• 15. Water-jacket heater operating?

  Yes

  No

  N/A

• 16. Pump Start?

  Yes

  No

  N/A

  Not Required

• 17. Circulation relief valve flowing water while pump churns?

  Yes

  No

  N/A

• 18. Pressure relief valves operating with proper pressure downstream while pump is operational?

  Yes

  No

  N/A

• 19. Record Suction Pressure

• 20. Record Discharge Pressure

• 21. Did Pump Run for 30 min?

  Yes

  No

  N/A

  Not Required

1. Electric Fire Pump Weekly Inspections

• 1. Electric Motor Driven Pumps

• Pump in auto position

  Yes

  No

  N/A

  Not Required

• Jockey pump in auto position

  Yes

  No

  N/A

  Not Required

• 1. Pump started automatically?

  Yes

  No

  N/A

• Record suction & discharge pressure while running. (PSI)

• 3. Pump packing gland showing slight discharge?

  Yes

  No

  N/A

• 4. Free from unusual noises or vibrations?

  Yes

  No

  N/A

• 5. Packing boxes, bearings and pump casing free from overheating?

  Yes

  No

  N/A

• Record suction & discharge pressure while running.

• 3. Pump packing gland showing slight discharge?

  Yes

  No

  N/A

• 2. Pump run for at least 10 minutes?

  Yes

  No

  N/A

C. Maintenance

• 1. Weekly Maintenace Items for Diesel Engine Systems:

• A. Fuel tank level, tank float switch, and solenoid valve operation acceptable?

  Yes

  No

  N/A

• B. Diesel fuel system free of water?

  Yes

  No

  N/A

• C. Flexible hoses and connectors in fuel and coolant systems acceptable?

  Yes

  No

  N/A

• D. Oil level and lube oil heater acceptable?

  Yes

  No

  N/A

• E. Coolant level acceptable?

  Yes

  No

  N/A

• F. Water pump for coolant system operating?

  Yes

  No

  N/A

• G. Jacket water heater for coolant system acceptable?

  Yes

  No

  N/A

• H. Exhaust system free of leakage?

  Yes

  No

  N/A

• K. Connections to electrical system acceptalbe?

  Yes

  No

  N/A

• L. Isolation switch and circuit breaker exercised?

  Yes

  No

  N/A

• M. Battery case clean, dry and free of corrosion and battery's specific gravity or state of charge passed test?

  Yes

  No

  N/A

• N. Charger and charge rate passed visual inspection and battery charge being equalized?

  Yes

  No

  N/A

• O. Circuit breakers appear clean?

  Yes

  No

  N/A