Underground 4Wk Pump Stations Mechanical Inspection on Pump (DN:10000399276)

• The purpose of this SWI is to provide sufficient procedure and information for performing planned 4 weekly online visual inspection for the underground pump station pump(s). This procedure applies to the Underground pump stations. 40013922PP2031PUMP, 40013922PP2011PUMP
  40013922PP3012PUMP, 40013922PP2032PUMP
  40013922PP2012PUMP, 40013922PP3021PUMP
  40013922PP2051PUMP, 40013922PP2021PUMP
  40013922PP3022PUMP, 40013922PP2052PUMP
  40013922PP3001PUMP, 40013922PP3041PUMP
  40013922PP2061PUMP, 40013922PP3002PUMP
  40013922PP3042PUMP, 40013922PP2062PUMP
  40013922PP3011PUMP
  Approximately 1 Hour. File name: 10000399276 Effective date: 09/01/2024 Document owner: UG AM Superintendent Site name: Kennecott Underground Department: Asset Management
  Please see attached SWI for Underground Pump Station 4Wk Pump Inspection

• Please read above attached the SWI for Underground Pump Station 4Wk Pump Inspection.

  Yes

  No

  N/A
Conducted

• Conducted on

  Date

• Inspected by

• Work Order number

• Location

• Qualification: Mechanics - Trained, competent and authorized for the task.

  Yes

  No

  N/A

HEALTH, SAFETY & ENVIRONMENTAL CONSIDERATIONS

Contact with Electricity

• Contact with Electricity
  Please follow below CRM controls
  • Flame & Arc Flash-resistant clothing with CAT 2 Rating.
  • Identify and control the hazards to complete Critical Control Checklists.
  • Avoid contact with live equipment.
  • Follow Electrical Safety Procedure.

  

Slip, trip, and falls

• • A high standard of housekeeping shall be always maintained to prevent trip hazards.
  • Be wary while walking around the pumps, motors, and other live equipment as the area might be slippery.
  

• Use appropriate PPE

  Yes

  No

  N/A

Visibility and lightings

• Use a headlamp or flashlight when working at the pump station

  Yes

  No

  N/A

Force

• • Regular rest
  • Use appropriate tools.
  • Avoid using brute force.
  • Work in a team and ask for help from others

  

• Maintain good communication

  Yes

  No

  N/A

1. PRE-START PREPARATIONS & ISOLATION (MUST FOLLOW C1 ISOLATION PROCESS)

• 1.1 Identify and control the hazards using the TRACK

  Yes

  No

  N/A

• 1.2 Prepare material and tools:<br>Ensure that you have the necessary equipment/tools available at the site:<br>- Required Materials<br>- Required PPE<br>- Maintain good housekeeping<br>Proper Inspection of all tools and equipment

  Yes

  No

  N/A

• “HOLD POINT”
  Leader and team members (Subject Matter Expert - SME) must verify the critical control(s) where a critical risk exists

  

• 1.3 Inform the DG supervisor or team lead of the scope of work and that work about to start.

  Yes

  No

  N/A

2. PUMP VISUAL INSPECTION

• 2.1 Step Instruction

  

• 2.1 Look for leaks: Leaks can come from the pump seals, gaskets, or flanges. Look for any signs of dripping or pooling water.

  Normal

  Fixed

  Problem

• 2.2 Step Instruction

  

• 2.2 Check for loose parts: Make sure that all the nuts, bolts, and screws are tight.

  Normal

  Fixed

  Problem

• 2.3 Step Instruction

  

• 2.3 Inspect the pump for damage: Look for any cracks, or other signs of damage to the pump housing.

  Normal

  Fixed

  Problem

• 2.4 Step Instruction

  

• 2.4 Check the adjustment bolts. Visual Inspection: Look for any signs of damage to the bolts themselves, such as:<br>• Bent or broken bolts.<br>• Corrosion on the threads or bolt head. Check the surrounding area for any signs of movement or misalignment of the pump on the frame.

  Normal

  Fixed

  Problem

3. TASK COMPLETION

• 3.1 Clean work area of old or used parts.

  Yes

  No

  N/A

• 3.2 Return all unused parts to the warehouse.

  Yes

  No

  N/A

• 3.3 Clean and return all equipment and supplies to their proper location.

  Yes

  No

  N/A

• 3.4 Clean any used specialty tools and return them to their specified location.

  Yes

  No

  N/A

• 3.5 Is the task fully completed? Notify the DG supervisor that the Pump Stations 4 weeks visual inspection is complete, and it is back in operation.

  Yes

  No

  N/A

• 3.6 Report any defects to the supervisors and the planning team.<br>Any repair done must also be recorded.

  Yes

  No

  N/A

• ADDITIONAL COMMENTS:

• Signature

  Sign