Underground 6Wk Pump Stations' Pump OFF SERVICE LUBRICATION (DN:10000399285)

• The purpose of this SWI is to provide sufficient procedure and information for performing planned greasing on the pump stations’ pumps every 6 weeks. This procedure applies to the Underground pump stations.
  40013922PP2031PUMP 40013922PP2011PUMP
  40013922PP3012PUMP 40013922PP2032PUMP
  40013922PP2012PUMP 40013922PP3021PUMP
  40013922PP2051PUMP 40013922PP2021PUMP
  40013922PP3022PUMP 40013922PP2052PUMP
  40013922PP3001PUMP 40013922PP3041PUMP
  40013922PP2061PUMP 40013922PP3002PUMP
  40013922PP3042PUMP 40013922PP2062PUMP
  40013922PP3011PUMP
  Approximately 1 Hour. Document number: 10000399285 Effective date: 09/01/2024 Document owner: UG AM Superintendent Site name: Kennecott Underground Department: Asset Management
  Please see attached SWI for Underground 6Wk Pump Stations' Pump OFF SERVICE LUBRICATION

• Please read above attached the SWI for Underground 6Wk Pump Stations' Pump OFF SERVICE LUBRICATION.

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Conducted

• Conducted on

  Date

• Completed by

• Completed by

• Work Order number

• Location

• Qualification: Mechanics - Trained, competent and authorized for the task.

  Yes

  No

  N/A

HEALTH, SAFETY & ENVIRONMENTAL CONSIDERATIONS

Contact with Electricity

• Contact with Electricity
  Please follow below CRM controls
  • Flame & Arc Flash-resistant clothing with CAT 2 Rating.
  • Identify and control the hazards to complete Critical Control Checklists.
  • Avoid contact with live equipment.
  • Follow Electrical Safety Procedure.

  

Slip, trip, and falls

• • A high standard of housekeeping shall be always maintained to prevent trip hazards.
  • Be wary while walking around the pumps, motors, and other live equipment as the area might be slippery.
  

• Use appropriate PPE

  Yes

  No

  N/A

Visibility and lightings

• Use a headlamp or flashlight when working at the pump station

  Yes

  No

  N/A

Force

• • Regular rest
  • Use appropriate tools.
  • Avoid using brute force.
  • Work in a team and ask for help from others

  

• Maintain good communication

  Yes

  No

  N/A

1. PRE-START PREPARATIONS & ISOLATION (MUST FOLLOW C1 ISOLATION PROCESS)

• 1.1 Identify and control the hazards using the TRACK

  Yes

  No

  N/A

• 1.2 Prepare material and tools:<br>Ensure that you have the necessary equipment/tools available at the site:<br>- Required Materials<br>- Required PPE<br>- Maintain good housekeeping<br>Proper Inspection of all tools and equipment

  Yes

  No

  N/A

2. LOCK OUT, TAG OUT AND TRY OUT!

• “HOLD POINT”
  Leader and team members (Subject Matter Expert - SME) must verify the critical control(s) where a critical risk exists

  

• 2.1 Follow the lock out, tag out and try out procedures.<br>Inform the DG supervisor or team lead of the scope of work and that work about to start.

  Yes

  No

  N/A

3. OIL FILLED FRAME BEARINGS GREASING PROCEDURE:

• 3.1 Step Instruction

  

• 3.1 Locate the grease fittings (grease nipples) on the pump.<br>Note:<br>• The grease fittings are located on the outside of the pump<br>• Both fittings are in the same area.

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  Fixed

  Problem

• 3.2 Clean the area around each grease nipple with a rag to remove any dirt or debris.

  Normal

  Fixed

  Problem

• 3.3 Use hand-operated grease gun only and pump a small amount of grease into each bearing cavity. (Approximately 12 Pumps).<br>The grease will go through the bearing and into the center part of the frame.

  Normal

  Fixed

  Problem

• 3.4 Grease used for these bearings should be equivalent to one of the following manufacturer’s products:<br>G.E. Long Life Grease No. D682C5<br>Mobil Mobilux No. EP2<br>Shell Alvania EP2<br>Texaco Multifak AFB 2

  Normal

  Fixed

  Problem

• 3.5 Once you feel resistance when pumping the grease gun, stop. Wipe away any excess grease that may have escaped the fitting.

  Normal

  Fixed

  Problem

• 3.6 Disconnect the grease gun from the nipple.

  Normal

  Fixed

  Problem

• 3.7 Visually inspect the area around the grease fittings for any signs of leaking grease.<br>NOTE:<br>• A small amount of seepage is normal during the initial greasing.<br>• Any significant leaks might indicate a damaged seal and require further inspection.

  Normal

  Fixed

  Problem

4. TASK COMPLETION

• 4.1 Clean work area of old or used parts.

  Yes

  No

  N/A

• 4.2 Return all unused parts to the warehouse.

  Yes

  No

  N/A

• 4.3 Clean and return all equipment and supplies to their proper location.

  Yes

  No

  N/A

• 4.4 Clean any used specialty tools and return them to their specified location.

  Yes

  No

  N/A

• 4.5 Is the task fully completed? Notify the DG supervisor that the Pump Stations' pump greasing is complete, and it is back in operation.

  Yes

  No

  N/A

• 4.6 Report any defects to the supervisors and the planning team.<br>Any repair done must also be recorded.

  Yes

  No

  N/A

• ADDITIONAL COMMENTS:

• Signature

  Sign