Vessel Inspection Report. CMS-10-SOP-9014-F12

• Site conducted

  Select

• Customer:

• Location:
  Address

• Vessel number:

• Serial Number:

• Coregas WO no:

• Date of inspection:

• Technician (Name):

• Signature:

  Sign

• Notes: The inspection frequency is 24 monthly except where indicated. Checklist carried out in accordance with AS2896, AS1210, AS1894, AS1319, AS4332, AS1271.

• Vessel Pressure upon arrival (kPa):

• Vessel Pressure after inspection (kPa):

INSPECTION ELEMENT

• 1. Paintwork in good condition

  Yes

  No

  N/A

• 2. General cleanliness and visual condition

  Yes

  No

  N/A

• 3. Vessel logo present and legible

  Yes

  No

  N/A

• 4. Product label present and legible

  Yes

  No

  N/A

• 5. HAZCHEM signs present and correct

  Yes

  No

  N/A

• 6. Dangerous goods signage present and correct

  Yes

  No

  N/A

• 7. Emergency number present, correct and legible

  Yes

  No

  N/A

• 8. Vessel operating instructions present

  Yes

  No

  N/A

• 9. Piping schematic present and correct

  Yes

  No

  N/A

• 10. Valve hand-wheels colour coded

  Yes

  No

  N/A

• 11. Valves tags present and correct

  Yes

  No

  N/A

• 12. Valves operating OK and shut tight

  Yes

  No

  N/A

• 13. Safety valve 3-way valve operable and piped correctly. Check flow indicators

  Yes

  No

  N/A

• 14. Safety valves mounted upright with the thread connection at the bottom, fitted with correct flow directing elbows, braced and mounted in a way that cannot undo under flow from lifting

  Yes

  No

  N/A

• 15. Safety valves in test (within 4 years) and tagged with correct operating pressure

  Yes

  No

  N/A

• Last test date:

• 16. Evacuation valve outlet sealed/wired

  Yes

  No

  N/A

• 17. Pressure gauge is safety pattern type

  Yes

  No

  N/A

• 18. Pressure gauge operates correctly

  Yes

  No

  N/A

• 19. Pressure gauge marked with normal and safety valve pressure

  Yes

  No

  N/A

• 20. Contents gauge marked with full and reorder point, alarm contact switch at reorder point.

  Yes

  No

  N/A

• 21. Liquid relief valves fitted between liquid line valves/NRV’s

  Yes

  No

  N/A

• ID Serial No.

• Set Pressure

• Test Date

• 22. Filling connection fitted with protection cap and in good connection

  Yes

  No

  N/A

• 23. Pressure raising circuit operating correctly

  Yes

  No

  N/A

• 24. Top fill and bottom fill isolation valves (yellow hand wheel) open

  Yes

  No

  N/A

• 25. Ambient air vaporiser in good condition and not cover in excessive ice

  Yes

  No

  N/A

• 26. Check system for leaks with soapy water

  Yes

  No

  N/A

• 27. Telementry unit is in good physical condition

  Yes

  No

  N/A

• 28. Display is working and valves are correct (display updates when FILL button pressed).

  Yes

  No

  N/A

• 29. Check there is no moisture inside telementry unit cover (do not remove cover unless necessary).

  Yes

  No

  N/A

• 30. Conduit and wiring are in good condition.

  Yes

  No

  N/A

• 31. Look for cracks or broken conduit to telementry unit and/or dp gauge.

  Yes

  No

  N/A

• 32. Line safety valves fitted after vaporisers

  Yes

  No

  N/A

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• ID Serial No.

• Set Pressure

• Test Date

• 33. Down regulator in good condition and operating correctly

  Yes

  No

  N/A

• Set pressure

• 34. Replace top and bottom fill valve seats

  Yes

  No

  N/A

• Valve brand

• 35. Take vacuum reading (connect vac pump @ above 100mtorr)

  Yes

  No

  N/A

• Vac reading before

• Vac reading after

• 36. 24 monthly visual safety valve inspection as per SOP

  Yes

  No

  N/A

• 37. Wash vessel if required

  Yes

  No

  N/A

4 Yearly Maintenance Tasks

• 38. Replace vessel thermal relief valves

  Yes

  No

  N/A

• LS/V #

• Rating

• Install Date

• 39. Replace line safeties after main supply vaporiser

• LS/V #

• Rating

• Install Date

• 40. Test vessel safeties as per SOP

• S/V #

• Serial #

• Set Pressure

• Discharged Pressure

• Reseat Pressure

• Status

New/Replacements Parts Installed

• Asset Number

• Component

• Existing Serial No.

• New Serial No.

• Reason for Change out

• Comments

• The above Vessel Hazard Level B and its fittings and associated components may be used
  to vessel design working pressure.

• This Certificate shall, subject to the appropriate Regulations, remain in force until: (4 years from todays date)

  Date

• This certificate verifies that the vessel has been inspected by a competent person and is
  safe to use and operate in accordance with AS/NZS 3788 2006.

• Date:

  Date

• Name:

• Signature:

  Sign

• GENERAL REQUIREMENTS
  This Certificate is cancelled when the Boiler or Pressure Vessel is sold or dismantled for erection on another site.
  The Boiler or Pressure Vessel is to be operated only while maintained in a safe condition with its fittings in correct adjustment and, where
  necessary by Certified Persons.
  The Identification Number is to be kept clean and distinct.
  Next Inspection Date is based on table 4.1 AS/NZS 3788