Title Page
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Bus number
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Site conducted
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Conducted on
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Prepared by
Checklist
Fit rollover bars to B pillars
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Braces are fitted in correct position as per Sidewall drawing
- Pass
- Fail
- N/A
- 1
- 5
- 10
- 30
- 50
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All required welding is completed O/S & N/S braces as per reference drawing
- Pass
- Fail
- N/A
- 1
- 5
- 10
- 30
- 50
Side frame assembly
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All critical frame dimensions match drawing dimensions
- Pass
- Fail
- N/A
- 1
- 5
- 10
- 30
- 50
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All gussets are fitted correctly and securely
- Pass
- Fail
- N/A
- 1
- 5
- 10
- 30
- 50
Front cowl assembly
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Washer jets are fitted and correct
- Pass
- Fail
- N/A
- 1
- 5
- 10
- 30
- 50
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Front header is fitted correctly with correct torx screws
- Pass
- Fail
- N/A
- 1
- 5
- 10
- 30
- 50
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Wiper Linkage extension loom is fitted
- Pass
- Fail
- N/A
- 1
- 5
- 10
- 30
- 50
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Wiper Linkages are secured and wiper pivot nuts are loctited
- Pass
- Fail
- N/A
- 1
- 5
- 10
- 30
- 50
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Front header looms are fitted & connected correctly & securely
- Pass
- Fail
- N/A
- 1
- 5
- 10
- 30
- 50
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Front header lights are fitted and connected
- Pass
- Fail
- N/A
- 1
- 5
- 10
- 30
- 50
Fit body badges (QLD / WA)
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All badges are securely fastened
- Pass
- Fail
- N/A
- 1
- 5
- 10
- 30
- 50
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Chassis supplier badges are fitted as per specifications
- Pass
- Fail
- N/A
- 1
- 5
- 10
- 30
- 50
Rear frame assembly
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All gussets are fitted correctly and securely
- Pass
- Fail
- N/A
- 1
- 5
- 10
- 30
- 50
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The frame height to the underside of the header is 1657mm
- Pass
- Fail
- N/A
- 1
- 5
- 10
- 30
- 50
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The rear frame is square
- Pass
- Fail
- N/A
- 1
- 5
- 10
- 30
- 50
Fit roof to sidewalls
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All gussets are fitted correctly and securely
- Pass
- Fail
- N/A
- 1
- 5
- 10
- 30
- 50
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Door fitment angles are fitted
- Pass
- Fail
- N/A
- 1
- 5
- 10
- 30
- 50
Fit front cowl
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Front bow height to drawing is correct
- Pass
- Fail
- N/A
- 1
- 5
- 10
- 30
- 50
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All gussets are fitted correctly and securely
- Pass
- Fail
- N/A
- 1
- 5
- 10
- 30
- 50
Fit rear frame
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All gussets are fitted correctly and securely
- Pass
- Fail
- N/A
- 1
- 5
- 10
- 30
- 50
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Rear header fasteners fitted and secure
- Pass
- Fail
- N/A
- 1
- 5
- 10
- 30
- 50
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ABS internal and external ducts fitted correctly and fully sealed
- Pass
- Fail
- N/A
- 1
- 5
- 10
- 30
- 50
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ABS ducts have been insulated if required
- Pass
- Fail
- N/A
- 1
- 5
- 10
- 30
- 50
Fit upper duct extrusions
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Duct extrusions are in correct location and fastened correctly
- Pass
- Fail
- N/A
- 1
- 5
- 10
- 30
- 50
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Plastic tubing has been fitted for LED lighting wires
- Pass
- Fail
- N/A
- 1
- 5
- 10
- 30
- 50
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Wiring harnesses have been fitted to the correct polarity on LED lighting strips
- Pass
- Fail
- N/A
- 1
- 5
- 10
- 30
- 50
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Christmas tree fasteners have been fitted correctly to LED lighting strips
- Pass
- Fail
- N/A
- 1
- 5
- 10
- 30
- 50
Fit interior roof lining
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Roof Lining sheets secured
- Pass
- Fail
- N/A
- 1
- 5
- 10
- 30
- 50
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All correct fasteners fitted to roof lining sheets and roof joining strips
- Pass
- Fail
- N/A
- 1
- 5
- 10
- 30
- 50
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All rubber infill fitted to roof joining strips
- Pass
- Fail
- N/A
- 1
- 5
- 10
- 30
- 50
High roof (VIC)
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Roofing insulation is fitted
- Pass
- Fail
- N/A
- 1
- 5
- 10
- 30
- 50
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P.E. Foam is fitted
- Pass
- Fail
- N/A
- 1
- 5
- 10
- 30
- 50
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Electrical rails are fitted
- Pass
- Fail
- N/A
- 1
- 5
- 10
- 30
- 50
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Security Camera holes drilled in cantrail
- Pass
- Fail
- N/A
- 1
- 5
- 10
- 30
- 50
Interior roof hatch rubber
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Hatch Rubber is fitted correctly
- Pass
- Fail
- N/A
- 1
- 5
- 10
- 30
- 50
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Join in hatch rubber is neat & aligned
- Pass
- Fail
- N/A
- 1
- 5
- 10
- 30
- 50
A/C Return air grille
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A/C return air grille does not rattle and is free of damage
- Pass
- Fail
- N/A
- 1
- 5
- 10
- 30
- 50
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A/C return air grille does not get jammed when opening and closing it.
- Pass
- Fail
- N/A
- 1
- 5
- 10
- 30
- 50
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Return air grille hinge to N/S of vehicle
- Pass
- Fail
- N/A
- 1
- 5
- 10
- 30
- 50
Cantrail plates
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All welding is completed, neat & tidy
- Pass
- Fail
- N/A
- 1
- 5
- 10
- 30
- 50
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All fasteners are fitted correctly
- Pass
- Fail
- N/A
- 1
- 5
- 10
- 30
- 50
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Excess sikaflex has been removed
- Pass
- Fail
- N/A
- 1
- 5
- 10
- 30
- 50
Insulate cantrail
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3mm Polyethylene insulation fitted as per drawing and free of damage
- Pass
- Fail
- N/A
- 1
- 5
- 10
- 30
- 50
Window trim blakout
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Blackout is completed to standerd
- Pass
- Fail
- N/A
- 1
- 5
- 10
- 30
- 50
Fit A/C boost fan
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Fan fitted as per engineering drawing
- Pass
- Fail
- N/A
- 1
- 5
- 10
- 30
- 50
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Multiflex ducting hoses are fitted
- Pass
- Fail
- N/A
- 1
- 5
- 10
- 30
- 50
Futurebus electrical rails
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Electrical panel rails and crossbar in correct location
- Pass
- Fail
- N/A
- 1
- 5
- 10
- 30
- 50
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All fasteners are secured
- Pass
- Fail
- N/A
- 1
- 5
- 10
- 30
- 50
Fit and connect front header looms
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Looms fitted and secured correctly
- Pass
- Fail
- N/A
- 1
- 5
- 10
- 30
- 50
Fit OS and NS roof looms
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All looms have been fitted and secured
- Pass
- Fail
- N/A
- 1
- 5
- 10
- 30
- 50
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No damage to looms
- Pass
- Fail
- N/A
- 1
- 5
- 10
- 30
- 50
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Roof hatch wiring has been pulled through front roof bow
- Pass
- Fail
- N/A
- 1
- 5
- 10
- 30
- 50
Fit electrical panels
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Panels fitted as per roof layout drawing
- Pass
- Fail
- N/A
- 1
- 5
- 10
- 30
- 50
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Gas stays & latch strikers fitted and secured
- Pass
- Fail
- N/A
- 1
- 5
- 10
- 30
- 50
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Pinchweld is fitted to boards as required
- Pass
- Fail
- N/A
- 1
- 5
- 10
- 30
- 50
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Telematics aerial is fitted in correct location (where applicable)
- Pass
- Fail
- N/A
- 1
- 5
- 10
- 30
- 50
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Cables chaffing bracket inside DTI equipment
- Pass
- Fail
- N/A
- 1
- 5
- 10
- 30
- 50
Fit and wire electrical compartment lights
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Wiring fitted correctly as per reference drawing
- Pass
- Fail
- N/A
- 1
- 5
- 10
- 30
- 50
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Lights secured & in correct location as per reference drawing
- Pass
- Fail
- N/A
- 1
- 5
- 10
- 30
- 50
Connect all earth cables
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Cables connected & secured
- Pass
- Fail
- N/A
- 1
- 5
- 10
- 30
- 50
Fit security camera cable
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Cable fitted in correct location with correct fasteners
- Pass
- Fail
- N/A
- 1
- 5
- 10
- 30
- 50
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DVR is fitted
- Pass
- Fail
- N/A
- 1
- 5
- 10
- 30
- 50
Run ticketing loom
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Loom fitted and secured correctly
- Pass
- Fail
- N/A
- 1
- 5
- 10
- 30
- 50
Connect exit hatch wiring
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Both hatches are connected to roof loom
- Pass
- Fail
- N/A
- 1
- 5
- 10
- 30
- 50
Fit shelf plates and run airlines
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Shelf plates fitted level & in correct position
- Pass
- Fail
- N/A
- 1
- 5
- 10
- 30
- 50
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All swarf has been removed from shelf plates
- Pass
- Fail
- N/A
- 1
- 5
- 10
- 30
- 50
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Correct fasteners have been fitted
- Pass
- Fail
- N/A
- 1
- 5
- 10
- 30
- 50
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Shelf plate brackets are fitted
- Pass
- Fail
- N/A
- 1
- 5
- 10
- 30
- 50
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All air lines are fitted
- Pass
- Fail
- N/A
- 1
- 5
- 10
- 30
- 50
Fit A/C piping (Contractor)
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All piping is covered with Armaflex
- Pass
- Fail
- N/A
- 1
- 5
- 10
- 30
- 50
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Rear header sealed correctly where piping goes through header
- Pass
- Fail
- N/A
- 1
- 5
- 10
- 30
- 50
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All debris has been cleaned by A/C contractor
- Pass
- Fail
- N/A
- 1
- 5
- 10
- 30
- 50
Fit aerials
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Aerials are secured & sealed to roof
- Pass
- Fail
- N/A
- 1
- 5
- 10
- 30
- 50
Fit lower duct extrusions (QLD / WA)
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Extrusion fitted as per air-conditioning duct layout drawing
- Pass
- Fail
- N/A
- 1
- 5
- 10
- 30
- 50
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PE foam fitted over top section of duct extrusion
- Pass
- Fail
- N/A
- 1
- 5
- 10
- 30
- 50
Fit longitudinal handrails (QLD / WA)
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Handrails are fitted in correct location with correct fasteners - refer handrail layout
- Pass
- Fail
- N/A
- 1
- 5
- 10
- 30
- 50
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Handrails are correct colour as per specification
- Pass
- Fail
- N/A
- 1
- 5
- 10
- 30
- 50