Title Page

  • Bus number

  • Site conducted

  • Conducted on

  • Prepared by

Checklist

Fit rollover bars to B pillars

  • Braces are fitted in correct position as per Sidewall drawing

  • All required welding is completed O/S & N/S braces as per reference drawing

Side frame assembly

  • All critical frame dimensions match drawing dimensions

  • All gussets are fitted correctly and securely

Front cowl assembly

  • Washer jets are fitted and correct

  • Front header is fitted correctly with correct torx screws

  • Wiper Linkage extension loom is fitted

  • Wiper Linkages are secured and wiper pivot nuts are loctited

  • Front header looms are fitted & connected correctly & securely

  • Front header lights are fitted and connected

Fit body badges (QLD / WA)

  • All badges are securely fastened

  • Chassis supplier badges are fitted as per specifications

Rear frame assembly

  • All gussets are fitted correctly and securely

  • The frame height to the underside of the header is 1657mm

  • The rear frame is square

Fit roof to sidewalls

  • All gussets are fitted correctly and securely

  • Door fitment angles are fitted

Fit front cowl

  • Front bow height to drawing is correct

  • All gussets are fitted correctly and securely

Fit rear frame

  • All gussets are fitted correctly and securely

  • Rear header fasteners fitted and secure

  • ABS internal and external ducts fitted correctly and fully sealed

  • ABS ducts have been insulated if required

Fit upper duct extrusions

  • Duct extrusions are in correct location and fastened correctly

  • Plastic tubing has been fitted for LED lighting wires

  • Wiring harnesses have been fitted to the correct polarity on LED lighting strips

  • Christmas tree fasteners have been fitted correctly to LED lighting strips

Fit interior roof lining

  • Roof Lining sheets secured

  • All correct fasteners fitted to roof lining sheets and roof joining strips

  • All rubber infill fitted to roof joining strips

High roof (VIC)

  • Roofing insulation is fitted

  • P.E. Foam is fitted

  • Electrical rails are fitted

  • Security Camera holes drilled in cantrail

Interior roof hatch rubber

  • Hatch Rubber is fitted correctly

  • Join in hatch rubber is neat & aligned

A/C Return air grille

  • A/C return air grille does not rattle and is free of damage

  • A/C return air grille does not get jammed when opening and closing it.

  • Return air grille hinge to N/S of vehicle

Cantrail plates

  • All welding is completed, neat & tidy

  • All fasteners are fitted correctly

  • Excess sikaflex has been removed

Insulate cantrail

  • 3mm Polyethylene insulation fitted as per drawing and free of damage

Window trim blakout

  • Blackout is completed to standerd

Fit A/C boost fan

  • Fan fitted as per engineering drawing

  • Multiflex ducting hoses are fitted

Futurebus electrical rails

  • Electrical panel rails and crossbar in correct location

  • All fasteners are secured

Fit and connect front header looms

  • Looms fitted and secured correctly

Fit OS and NS roof looms

  • All looms have been fitted and secured

  • No damage to looms

  • Roof hatch wiring has been pulled through front roof bow

Fit electrical panels

  • Panels fitted as per roof layout drawing

  • Gas stays & latch strikers fitted and secured

  • Pinchweld is fitted to boards as required

  • Telematics aerial is fitted in correct location (where applicable)

  • Cables chaffing bracket inside DTI equipment

Fit and wire electrical compartment lights

  • Wiring fitted correctly as per reference drawing

  • Lights secured & in correct location as per reference drawing

Connect all earth cables

  • Cables connected & secured

Fit security camera cable

  • Cable fitted in correct location with correct fasteners

  • DVR is fitted

Run ticketing loom

  • Loom fitted and secured correctly

Connect exit hatch wiring

  • Both hatches are connected to roof loom

Fit shelf plates and run airlines

  • Shelf plates fitted level & in correct position

  • All swarf has been removed from shelf plates

  • Correct fasteners have been fitted

  • Shelf plate brackets are fitted

  • All air lines are fitted

Fit A/C piping (Contractor)

  • All piping is covered with Armaflex

  • Rear header sealed correctly where piping goes through header

  • All debris has been cleaned by A/C contractor

Fit aerials

  • Aerials are secured & sealed to roof

Fit lower duct extrusions (QLD / WA)

  • Extrusion fitted as per air-conditioning duct layout drawing

  • PE foam fitted over top section of duct extrusion

Fit longitudinal handrails (QLD / WA)

  • Handrails are fitted in correct location with correct fasteners - refer handrail layout

  • Handrails are correct colour as per specification

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