Title Page
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Location of work instruction:
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Prepared by:
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Date of the Report
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Read work instructions
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Mark items accordingly if they have been "Completed" or "Incomplete"
Check RP tank and change filter
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Alarms, how to reset/fix the issue
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Off loading line (Tagging skids correctly)
Washing Hubs
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When to wash hubs
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Location and different types of oil plugs (magnetic, non-magnetic)
Schedule
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Computer use
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Schedule has been prioritized and should be followed as written
Assembly Pick Sheet
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Reading assembly pick sheet
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Printing pallet labels
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How to match components to pick sheet
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Performing first piece inspection
Presses
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Know about presses being linked
How to operate and set up stud press
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Loading, hub orientation, verification of press completed, studs fully seated (using feeler gage) and undamaged
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Verification of all ten studs
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All ten studs same length
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All loose studs picked up during change over and placed back in correct box. Look over, under, and behind tables and presses
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Blow out and remove loose material in stud press dies
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Look for broken or loose bolts in lower die (can cause scrap) in feed laser
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Different types of studs (101160, 101162)
Shown what defects to look for at stud press
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All studs same length
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Correct studs for order
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Visual damage to part
How to operate and set up cup press
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Change dies, and blow out and remove loose material in cup press
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Explain cup press verification sensors
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Damaging bores during press operation
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Cups fully seated (use filler gage)
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Both cups present and pressed in
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All loose cups picked up during change over and placed back in correct box (check over, under, and behind tables and presses)
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Explain different types of cups
Shown what defects to look for at cup press
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No cups/ cups not seated
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Scratches in bores after pressing
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Cups upside down
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Visual damage to part
Shown how to inspect parts when doing service assemblies
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Dotting the assembly with color specific marker
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Check for cups seated/missing
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Check studs are correct length and present
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How to operate Cup checker
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What do the red and green light mean
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What you do if you get a red light
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What is the C=0 chart
How to operate nutting station
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Assembling hub and drum together
Shown what defects to be looking for at nutting station
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Hub Cap holes drilled and tapped
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Length of studs
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Cups pressed in
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Visual damage to part
Setting up TIR stand
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Dotting the assembly with color specific marker
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Labeling assembly
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Checking TIR on hub and drum assembly
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How to fill out paperwork
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When to stack off and label loose hubs or drums
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Do not use wet or damaged spacers
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Scrap procedure
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Use only Webb pallets and spacers (sort out all non Webb)
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Broken or missing bottom runners on pallets, causes issues with strapper
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Contact team leader if not reading
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Ensure counter is equal to or greater than the number of assemblies checked per day
Shown what defects to be looking for at concentricity stand
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Length of studs
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Cups pressed in
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Visual damage to part
End of shift clean up
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Use of card board compactor
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TPM
Signature
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Supervisor should only sign after verifying trainee is capable of performing all tasks. All new employees must be signed off prior to 30 day review.
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Trainee:
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Supervisor / Team leader
