Workshop Inspection Checklist

• Document No.

• Audit Title

• Client / Site

• Conducted on

  Date

• Prepared by

• Location
  Address

• Personnel

1. Fuel/Gas Storage

Fuel

• Bunding area clean, tidy and intact

  Yes

  No

  N/A

• Hoses intact

  Yes

  No

  N/A

• Ladders in good order

  Yes

  No

  N/A

• All signage clear

  Yes

  No

  N/A

• No fuel leaks

  Yes

  No

  N/A

• Signage and fuel tanks and bowsers indicating type of fuel

  Yes

  No

  N/A

Spill Station

• In place

  Yes

  No

  N/A

• Sufficient absorbent mop

  Yes

  No

  N/A

• Procedures for use clear

  Yes

  No

  N/A

Gas

• Cylinders secure

  Yes

  No

  N/A

• Labels clearly marked

  Yes

  No

  N/A

• Easily accessible

  Yes

  No

  N/A

Fire

• Fire extinguisher in place

  Yes

  No

  N/A

• Fire extinguisher checked and tagged

  Yes

  No

  N/A

• Extinguishers easily accessible

  Yes

  No

  N/A

2. Awning/Wash Pad

Wash Pad

• Clean and tidy

  Yes

  No

  N/A

• Hoses in good condition

  Yes

  No

  N/A

• Electrical leads tagged and not frayed

  Yes

  No

  N/A

• Pit clean

  Yes

  No

  N/A

• Pressure cleaner working and instructions displayed

  Yes

  No

  N/A

Awning

• Band saw operational

  Yes

  No

  N/A

• Band saw PPE available and in good order

  Yes

  No

  N/A

• Hydraulic press operational

  Yes

  No

  N/A

• Hydraulic press PPE available and in good order

  Yes

  No

  N/A

• Friction cutter operational

  Yes

  No

  N/A

• Friction cutter PPE available and in good order

  Yes

  No

  N/A

Housekeeping

• All rubbish removed

  Yes

  No

  N/A

• Signs displayed and in good condition

  Yes

  No

  N/A

• Oil storage clean and tidy

  Yes

  No

  N/A

• No oil leaks

  Yes

  No

  N/A

• Bunding in place

  Yes

  No

  N/A

Steel Rack Area

• Steel stacked neatly

  Yes

  No

  N/A

• No steel blocking access or egress

  Yes

  No

  N/A

3. Main Workshop

Fire

• Fire extinguishers checked and tagged

  Yes

  No

  N/A

• Fire extinguishers easily accesible

  Yes

  No

  N/A

Voltage Cabinet

• Locked

  Yes

  No

  N/A

Floors

• Even surfaces - no cracks or holes

  Yes

  No

  N/A

• No oil or grease spills on floors

  Yes

  No

  N/A

Electrical

• No broken plugs, sockets or switches

  Yes

  No

  N/A

• No frayed or damaged leads

  Yes

  No

  N/A

• No strained leads

  Yes

  No

  N/A

• All leads tested and tagged

  Yes

  No

  N/A

Storage

• Materials stored in racks and bins wherever possible

  Yes

  No

  N/A

• Storage designed to reduce manual handling

  Yes

  No

  N/A

Signage

• Compressed air and water pipes clearly and correctly labelled

  Yes

  No

  N/A

Lighting

• Adequate illumination

  Yes

  No

  N/A

• Good natural lighting

  Yes

  No

  N/A

• Light fittings in good condition

  Yes

  No

  N/A

• No direct or reflected glare

  Yes

  No

  N/A

Chemicals

• All containers clearly and correctly labelled

  Yes

  No

  N/A

• Safety data sheets available

  Yes

  No

  N/A

• Appropriate disposal of chemicals

  Yes

  No

  N/A

Lube Bay

• Clean and tidy

  Yes

  No

  N/A

• Storage adequate

  Yes

  No

  N/A

Access/Egress

• Entry and across walkways kept clear

  Yes

  No

  N/A

• No electrical or other leads across walkway

  Yes

  No

  N/A

• Exits clearly marked and not blocked

  Yes

  No

  N/A

First Aid

• Cabinets clearly labelled

  Yes

  No

  N/A

• First aid personnel displayed

  Yes

  No

  N/A

• Contents have been checked within the past six months

  Yes

  No

  N/A

Work Benches

• Clear of rubbish

  Yes

  No

  N/A

• Tidy

  Yes

  No

  N/A

• No sharp edges

  Yes

  No

  N/A

Machinery

• Grinder;

  Yes

  No

  N/A

• Operational

  Yes

  No

  N/A

• Instructions for use displayed

  Yes

  No

  N/A

• PPE available and in good order

  Yes

  No

  N/A

• Adequate guarding in place

  Yes

  No

  N/A

• Hoist;

  Yes

  No

  N/A

• Operational

  Yes

  No

  N/A

• No Leaks

  Yes

  No

  N/A

• Certified

  Yes

  No

  N/A

• Instructions for use displayed

  Yes

  No

  N/A

• Milling Machine;

  Yes

  No

  N/A

• Operational

  Yes

  No

  N/A

• Emergency stop working

  Yes

  No

  N/A

• Instructions for use displayed

  Yes

  No

  N/A

• PPE available and in good order

  Yes

  No

  N/A

• Adequate guarding in place

  Yes

  No

  N/A

• Chains and Slings;

  Yes

  No

  N/A

• Tagged and inspected

  Yes

  No

  N/A

• Lathe;

  Yes

  No

  N/A

• Operational

  Yes

  No

  N/A

• Emergency stop working

  Yes

  No

  N/A

• Instructions for use displayed

  Yes

  No

  N/A

• PPE available and in good working order

  Yes

  No

  N/A

• Energy absorbing mat available

  Yes

  No

  N/A

• Adequate guarding in place

  Yes

  No

  N/A

• Little Crane;

  Yes

  No

  N/A

• Operational

  Yes

  No

  N/A

• No leaks

  Yes

  No

  N/A

• Instructions for use displayed

  Yes

  No

  N/A

• Transmission Jack;

  Yes

  No

  N/A

• Operational

  Yes

  No

  N/A

• Instructions for use displayed

  Yes

  No

  N/A

• PPE available and in good order

  Yes

  No

  N/A

• Adequate guarding in place

  Yes

  No

  N/A

• Overhead Gantry

  Yes

  No

  N/A

• Operational

  Yes

  No

  N/A

• No Leaks

  Yes

  No

  N/A

• Instructions for use displayed

  Yes

  No

  N/A

4. Pickershop

Fire

• Fire extinguishers checked and tagged

  Yes

  No

  N/A

• Fire exits clearly marked

  Yes

  No

  N/A

• Exits clear of obstructions

  Yes

  No

  N/A

• Fire extinguishers easily accessible

  Yes

  No

  N/A

Chemicals

• All containers clearly and correctly labelled

  Yes

  No

  N/A

• Safety data sheets available

  Yes

  No

  N/A

• Appropriate disposal of chemicals

  Yes

  No

  N/A

Access/Egress

• Entry and across walkways kept clear

  Yes

  No

  N/A

• Exits clearly marked and not blocked

  Yes

  No

  N/A

Electrical

• No broken plugs, sockets or switches

  Yes

  No

  N/A

• No frayed or damaged leads

  Yes

  No

  N/A

• No strained leads

  Yes

  No

  N/A

• No temporary leads on the floor

  Yes

  No

  N/A

• All leads tested and tagged

  Yes

  No

  N/A

Work Benches

• Clear of rubbish

  Yes

  No

  N/A

• Tidy

  Yes

  No

  N/A

• No sharp edges

  Yes

  No

  N/A

Hydraulic Hoses

• Clean and tidy

  Yes

  No

  N/A

• Stored correctly

  Yes

  No

  N/A

• Hose crimper and cutter in good condition

  Yes

  No

  N/A

Lighting

• Adequate illumination

  Yes

  No

  N/A

• Good natural lighting

  Yes

  No

  N/A

• Light fittings in good condition

  Yes

  No

  N/A

• No direct or reflected glare

  Yes

  No

  N/A

Floors

• Even surfaces - no cracks or holes

  Yes

  No

  N/A

• No oil or grease spills on floors

  Yes

  No

  N/A

Portable Lamp

• Tagged

  Yes

  No

  N/A

• No frayed cords

  Yes

  No

  N/A

Storage

• Materials stored in racks and bins where possible

  Yes

  No

  N/A

• Storage designed to reduce manual handling

  Yes

  No

  N/A

Signage

• Compressed air and water pipes clearly and correctly labelled

  Yes

  No

  N/A

• Appropriate warning signs in welding areas

  Yes

  No

  N/A

Sump Oil

• Clean and tidy

  Yes

  No

  N/A

• Instructions for use in place

  Yes

  No

  N/A

5. Office/Store Room/Wash Room/Toilets/Tea Room

Fire

• Fire extinguishers checked and tagged

  Yes

  No

  N/A

• Fire extinguishers easily accessible

  Yes

  No

  N/A

Storage

• Materials stored in racks and bins where possible

  Yes

  No

  N/A

• Storage designed to reduce manual handling

  Yes

  No

  N/A

• Ladders available for higher objects

  Yes

  No

  N/A

• Heavy items not stored too high

  Yes

  No

  N/A

• Floors clear

  Yes

  No

  N/A

• Storage aisles clear

  Yes

  No

  N/A

Lighting

• Adequate illumination

  Yes

  No

  N/A

• Good natural lighting

  Yes

  No

  N/A

• Light fittings in good condition

  Yes

  No

  N/A

• No direct or reflected glare

  Yes

  No

  N/A

Electrical

• No broken plugs, sockets or switches

  Yes

  No

  N/A

• No frayed or damaged leads

  Yes

  No

  N/A

• No strained leads

  Yes

  No

  N/A

• No temporary leads on the floor

  Yes

  No

  N/A

Access/Egress

• Entry and across walkways kept clear

  Yes

  No

  N/A

• Exits clearly marked and not blocked

  Yes

  No

  N/A

• No leads across walkways

  Yes

  No

  N/A

Chemicals

• All containers clearly and correctly labelled

  Yes

  No

  N/A

Wash room/Toilets

• Clean and tidy

  Yes

  No

  N/A

• No cracked wash bowls

  Yes

  No

  N/A

• Toilets clean

  Yes

  No

  N/A

• No leaking or cracked bowls

  Yes

  No

  N/A

• "Wash you hands" sign visible

  Yes

  No

  N/A

• Sanitary disposal in female toilets

  Yes

  No

  N/A

Chairs and desks

• All chairs in good condition

  Yes

  No

  N/A

• Chairs adjustable

  Yes

  No

  N/A

• Desks and benches in good condition and designed for working at

  Yes

  No

  N/A

Lunch Room

• Clean and tidy

  Yes

  No

  N/A

• Adequate lights

  Yes

  No

  N/A

• Fridge and other appliances working

  Yes

  No

  N/A

• Air conditioner operational

  Yes

  No

  N/A

Displayed Policies;

• WHS

  Yes

  No

  N/A

• Injury Management

  Yes

  No

  N/A

• Management Statements

  Yes

  No

  N/A

• WorkCover Poster

  Yes

  No

  N/A

6. Tyre Room/Chemical Shed/Battery Room and Cage

Fire

• Fire extinguishers checked and tagged

  Yes

  No

  N/A

• Fire extinguishers easily accessible

  Yes

  No

  N/A

Storage

• Materials stored in racks and bins where possible

  Yes

  No

  N/A

• Storage designed to reduce manual handling

  Yes

  No

  N/A

Electrical

• No broken plugs, sockets or switches

  Yes

  No

  N/A

• No frayed or damaged leads

  Yes

  No

  N/A

• No strained leads

  Yes

  No

  N/A

• No temporary leads on the floor

  Yes

  No

  N/A

Lighting

• Adequate illumination

  Yes

  No

  N/A

• Good natural lighting

  Yes

  No

  N/A

• Light fittings in good condition

  Yes

  No

  N/A

• No direct or reflected glare

  Yes

  No

  N/A

Access/Egress

• Entry and across walkways kept clear

  Yes

  No

  N/A

• Exits clearly marked and not blocked

  Yes

  No

  N/A

• No leads across walkways

  Yes

  No

  N/A

Battery Room

• Shower operational

  Yes

  No

  N/A

• Eye Wash operational

  Yes

  No

  N/A

• alarm operational

  Yes

  No

  N/A

Floors

• Even Surfaces - No cracks or holes

  Yes

  No

  N/A

• No oil or grease spills on floors

  Yes

  No

  N/A

Tyre Room

• Tyres neatly stacked

  Yes

  No

  N/A

• Gas bottles secured

  Yes

  No

  N/A

Signage

• Compressed air and water pipes clearly and correctly labelled

  Yes

  No

  N/A

Chemical Shed

• Locked

  Yes

  No

  N/A

• Neat and tidy

  Yes

  No

  N/A

• No spillage

  Yes

  No

  N/A

• Adequate ventilation

  Yes

  No

  N/A

• Safety data sheets available

  Yes

  No

  N/A

Battery Cage

• Locked

  Yes

  No

  N/A

• Clean and tidy

  Yes

  No

  N/A

Fire extinguisher cage

• Cage locked

  Yes

  No

  N/A

• All extinguishers checked and tagged

  Yes

  No

  N/A

7. Welding Shop

Fire

• Fire extinguishers checked and tagged

  Yes

  No

  N/A

• Fire extinguishers easily accessible

  Yes

  No

  N/A

• Fire exits clearly marked

  Yes

  No

  N/A

• Exits clear of obstruction

  Yes

  No

  N/A

Storage

• Materials stored in racks and bins where possible

  Yes

  No

  N/A

• Storage designed to reduce manual handling

  Yes

  No

  N/A

Electrical

• No broken plugs, sockets or switches

  Yes

  No

  N/A

• No frayed or damaged leads

  Yes

  No

  N/A

• No strained leads

  Yes

  No

  N/A

• No temporary leads on the floor

  Yes

  No

  N/A

• All leads tagged

  Yes

  No

  N/A

• Portable power tools in good condition

  Yes

  No

  N/A

Lighting

• Adequate illumination

  Yes

  No

  N/A

• Good natural lighting

  Yes

  No

  N/A

• Light fittings in good condition

  Yes

  No

  N/A

• No direct or reflected glare

  Yes

  No

  N/A

Access/Egress

• Entry and across walkways kept clear

  Yes

  No

  N/A

• Exits clearly marked and not blocked

  Yes

  No

  N/A

Screens

• Welding screens available and used

  Yes

  No

  N/A

Chemicals

• All containers clearly and correctly labelled

  Yes

  No

  N/A

• Safety data sheets available

  Yes

  No

  N/A

• Appropriate disposal of chemicals

  Yes

  No

  N/A

Work benches

• Clear of rubbish

  Yes

  No

  N/A

• Tidy

  Yes

  No

  N/A

• No sharp edges

  Yes

  No

  N/A

Floors

• Even surfaces - no cracks or holes

  Yes

  No

  N/A

• No oil or grease spills on floors

  Yes

  No

  N/A

• Safe walkways are outlined

  Yes

  No

  N/A

Signage

• Compressed air and water pipes clearly and correctly signed

  Yes

  No

  N/A

• Appropriate warning signs in welding areas

  Yes

  No

  N/A

Ventilation

• Adequate ventilation for welding tasks

  Yes

  No

  N/A

Machinery

Welders

• Operational

  Yes

  No

  N/A

• Instructions for use displayed

  Yes

  No

  N/A

• PPE available and in good order

  Yes

  No

  N/A

• Adequate guarding in place

  Yes

  No

  N/A

Grinders

• Operational

  Yes

  No

  N/A

• Instructions for use displayed

  Yes

  No

  N/A

• PPE available and in good order

  Yes

  No

  N/A

• Adequate guarding in place

  Yes

  No

  N/A

Hoist

• Inspected

  Yes

  No

  N/A

• Instructions for use displayed

  Yes

  No

  N/A

Oxy-Acetylene set

• Operational

  Yes

  No

  N/A

• Instructions for use displayed

  Yes

  No

  N/A

• PPE available and in good order

  Yes

  No

  N/A

• Gas bottles secured

  Yes

  No

  N/A

Pedestal Drill

• Operational

  Yes

  No

  N/A

• Instructions for use displayed

  Yes

  No

  N/A

• PPE available and in good order

  Yes

  No

  N/A

• Adequate guarding in place

  Yes

  No

  N/A

Radial Drill

• Operational

  Yes

  No

  N/A

• No leaks

  Yes

  No

  N/A

• Instructions for use displayed

  Yes

  No

  N/A

• PPE available and in good order

  Yes

  No

  N/A