WPI - Zone 2 - Packaging Crew 2 (Arcil,Ermi,M150,F/A)

• Audit Title

• Client / Site

• Conducted on

  Date

• Prepared by

• Location
  Address

• Personnel

1.0 - Previous inspection

• 1.1 - Has the last inspection been reviewed?

  Yes

  No

  N/A

• 1.2 - Are there no outstanding actions?

  Yes

  No

  N/A

2.0 - Fire Prevention / Chemicals

• 2.1 - Evacuation plan displayed & understood by all employees (in area)

  Yes

  No

  N/A

• 2.2 - Evacuation procedures practised regularly? (2 times a year)

  Yes

  No

  N/A

• 2.3 - Fire alarm system functioning correctly? Can be heard from all area/s

  Yes

  No

  N/A

• 2.4 - Where required are emergency shutdown procedures in place.

  Yes

  No

  N/A

• 2.5 - Hazardous substance register complete and available

  Yes

  No

  N/A

• 2.6 - At least 1 chemical risk assessment completed by team every month

  Yes

  No

  N/A

• 2.7 - At least 1 risk assessment completed from the hazard register is completed by team each month

  Yes

  No

  N/A

• 2.8 - Users trained in the use of chemical handling - randomly check a team members records

  Yes

  No

  N/A

• 2.9 - Is required PPE/PPC available

  Yes

  No

  N/A

• 2.10 - Are eye wash stations/showers easily accessed

  Yes

  No

  N/A

• 2.11 - Extinguishers in place, clearly marked for type of fire?

  Yes

  No

  N/A

• 2. 13 - Extinguishers clear of obstructions?

  Yes

  No

  N/A

• 2.12 - Extinguishers recently serviced? (Check 6 monthly punch mark on tabs.)

  Yes

  No

  N/A

• 2.14 - No other concerns found

  Yes

  No

  N/A

3.0 - Packaging. (Arcil filler & packaging)

3.1.1 - Safety

• 3.1.2 - Emergency numbers displayed in area (on walls/phones)

  Yes

  No

  N/A

• 3.1.3 - Fire extinguishers in place, clearly marked for type of fire?

  Yes

  No

  N/A

• 3.1.4 - Extinguishers recently serviced (6 monthly punch mark on tab)

  Yes

  No

  N/A

• 3.1.5 - Extinguishers clear of obstruction

  Yes

  No

  N/A

• 3.1.6 - Emergency exit light operable

  Yes

  No

  N/A

• 3.1.7 - floor surface even & uncluttered

  Yes

  No

  N/A

• 3.1.8 - Work height correct for the type of work & the employee

  Yes

  No

  N/A

• 3.1.9 - No broken plugs, sockets or switches, frayed or damaged leads

  Yes

  No

  N/A

• 3.1.11 - SDS available for all chemicals used within area

  Yes

  No

  N/A

• 3.1.12 - All containers labelled correctly? Decanted chemicals also labelled

  Yes

  No

  N/A

• 3.1.13 - Tasks designed to prevent overuse syndrome? (Breaks included)

  Yes

  No

  N/A

• 3.1.14 - Good condition of chairs? (Five star bases.)

  Yes

  No

  N/A

• 3.1.15 - Power leads tagged & tested ( current)

  Yes

  No

  N/A

Quality

• 3.2.1 - Light fittings clean & in good condition

  Yes

  No

  N/A

• 3.2.2 - Entry and walkways kept clear?

  Yes

  No

  N/A

• 3.2.3 - Are walkways clearly marked in yellow?<br>

  Yes

  No

  N/A

• 3.2.4 - Good natural lighting?

  Yes

  No

  N/A

• 3.2.5 - Enough bins/emptied regularly. Correct bins for recycling?

  Yes

  No

  N/A

• 3.2.6 - Work benches/desks clear of rubbish/clutter

  Yes

  No

  N/A

• 3.2.8 - Desks cabinets in good condition (no damage)

  Yes

  No

  N/A

• 3.2.9 - Is operator wearing correct PPE? eg. Hearing protection, hairnet worn correctly.

  Yes

  No

  N/A

• 3.2.10 - Are PPMs attached to the machine?

  Yes

  No

  N/A

• 3.2.11 - Has cleaning equipment been stored correctly?

  Yes

  No

  N/A

• 3.2.12 - Hoses rolled up and stored neatly?

  Yes

  No

  N/A

Environment

• 3.3.1 - Empty chemical bottles/containers disposed of according to environmental requirements (eg prescribed waste)

  Yes

  No

  N/A

• 3.3.2 - All waste being separated

  Yes

  No

  N/A

• 3.3.3 - Bins stored in correct areas?

  Yes

  No

  N/A

4.0 - Packaging. (Ermi filling & packaging)

4.1 - Safety

• 4.2 - Emergency numbers displayed in area (on walls/phones)

  Yes

  No

  N/A

• 4.3 - Fire extinguishers in place, clearly marked for type of fire?

  Yes

  No

  N/A

• 4.4 - Extinguishers recently serviced (6 monthly punch mark on tab)

  Yes

  No

  N/A

• 4.5 - Extinguishers clear of obstruction

  Yes

  No

  N/A

• 4.6 - Emergency exit light operable

  Yes

  No

  N/A

• 4.7 - floor surface even & uncluttered

  Yes

  No

  N/A

• 4.8 - Work height correct for the type of work & the employee

  Yes

  No

  N/A

• 4.9 - No broken plugs, sockets or switches, frayed or damaged leads

  Yes

  No

  N/A

• 4.10 - SDS available for all chemicals used within area

  Yes

  No

  N/A

• 4.11 - All containers labelled correctly? Decanted chemicals also labelled

  Yes

  No

  N/A

• 4.12 - Tasks designed to prevent overuse syndrome? (Breaks included)

  Yes

  No

  N/A

• 4.13 - Good condition of chairs? (Five star bases.)

  Yes

  No

  N/A

• 4.14 - Power leads tagged & tested ( current)

  Yes

  No

  N/A

4.20 - Quality

• 4.21 - Light fittings clean & in good condition

  Yes

  No

  N/A

• 4.22 - Entry and walkways kept clear?

  Yes

  No

  N/A

• 4.23 - Are walkways clearly marked in yellow?<br>

  Yes

  No

  N/A

• 4.24 - Good natural lighting?

  Yes

  No

  N/A

• 4.25 - Enough bins/emptied regularly. Correct bins for recycling?

  Yes

  No

  N/A

• 4.26 - Work benches/desks clear of rubbish/clutter

  Yes

  No

  N/A

• 4.27 - Desks cabinets in good condition (no damage)

  Yes

  No

  N/A

• 4.28 - Is operator wearing correct PPE? eg. Hearing protection, hairnet worn correctly.

  Yes

  No

  N/A

• 4.29 - Are PPMs attached to the machine?

  Yes

  No

  N/A

• 4.30 - Has cleaning equipment been stored correctly?

  Yes

  No

  N/A

• 4.31 - Hoses rolled up and stored neatly?

  Yes

  No

  N/A

4.40 - Environment

• 4.41 - Empty chemical bottles/containers disposed of according to environmental requirements (eg prescribed waste)

  Yes

  No

  N/A

• 4.42 - All waste being separated

  Yes

  No

  N/A

• 4.43 - Bins stored in correct areas?

  Yes

  No

  N/A

5.0 - Packaging M150 (filling & packaging)

5.1 - Safety

• 5.2 - Emergency numbers displayed in area (on walls/phones)

  Yes

  No

  N/A

• 5.3 - Fire extinguishers in place, clearly marked for type of fire?

  Yes

  No

  N/A

• 5.4 - Extinguishers recently serviced (6 monthly punch mark on tab)

  Yes

  No

  N/A

• 5.5 - Extinguishers clear of obstruction

  Yes

  No

  N/A

• 5.6 - Emergency exit light operable

  Yes

  No

  N/A

• 5.7 - floor surface even & uncluttered

  Yes

  No

  N/A

• 5.8 - Work height correct for the type of work & the employee

  Yes

  No

  N/A

• 5.9 - No broken plugs, sockets or switches, frayed or damaged leads

  Yes

  No

  N/A

• 5.10 - SDS available for all chemicals used within area

  Yes

  No

  N/A

• 5.11 - All containers labelled correctly? Decanted chemicals also labelled

  Yes

  No

  N/A

• 5.12 - Tasks designed to prevent overuse syndrome? (Breaks included)

  Yes

  No

  N/A

• 5.13 - Good condition of chairs? (Five star bases.)

  Yes

  No

  N/A

• 5.14 - Power leads tagged & tested ( current)

  Yes

  No

  N/A

5.20 - Quality

• 5.21 - Light fittings clean & in good condition

  Yes

  No

  N/A

• 5.22 - Entry and walkways kept clear?

  Yes

  No

  N/A

• 5.23 - Are walkways clearly marked in yellow?<br>

  Yes

  No

  N/A

• 5.24 - Good natural lighting?

  Yes

  No

  N/A

• 5.25 - Enough bins/emptied regularly. Correct bins for recycling?

  Yes

  No

  N/A

• 5.26 - Work benches/desks clear of rubbish/clutter

  Yes

  No

  N/A

• 3.27 - Desks cabinets in good condition (no damage)

  Yes

  No

  N/A

• 5.28 - Is operator wearing correct PPE? eg. Hearing protection, hairnet worn correctly.

  Yes

  No

  N/A

• 5.29 - Are PPMs attached to the machine?

  Yes

  No

  N/A

• 5.30 - Has cleaning equipment been stored correctly?

  Yes

  No

  N/A

• 5.31 - Hoses rolled up and stored neatly?

  Yes

  No

  N/A

5.4 - Environment

• 5.41 - Empty chemical bottles/containers disposed of according to environmental requirements (eg prescribed waste)

  Yes

  No

  N/A

• 5.42 - All waste being separated

  Yes

  No

  N/A

• 5.43 - Bins stored in correct areas?

  Yes

  No

  N/A

6.0 - Packaging (Filler Access under platform)

6.1 - Safety

• 6.2 - Emergency numbers displayed in area (on walls/phones)

  Yes

  No

  N/A

• 6.3 - Fire extinguishers in place, clearly marked for type of fire?

  Yes

  No

  N/A

• 6.4 - Extinguishers recently serviced (6 monthly punch mark on tab)

  Yes

  No

  N/A

• 6.5 - Extinguishers clear of obstruction

  Yes

  No

  N/A

• 6.6 - Emergency exit light operable

  Yes

  No

  N/A

• 6.7 - floor surface even & uncluttered

  Yes

  No

  N/A

• 6.8 - Work height correct for the type of work & the employee

  Yes

  No

  N/A

• 6.9 - No broken plugs, sockets or switches, frayed or damaged leads

  Yes

  No

  N/A

• 6.10 - SDS available for all chemicals used within area

  Yes

  No

  N/A

• 6.11 - All containers labelled correctly? Decanted chemicals also labelled

  Yes

  No

  N/A

• 6.12 - Tasks designed to prevent overuse syndrome? (Breaks included)

  Yes

  No

  N/A

• 6.13 - - Good condition of chairs? (Five star bases.)

  Yes

  No

  N/A

• 6.14 - Power leads tagged & tested ( current)

  Yes

  No

  N/A

• 6.15 - No broken plugs, sockets or switches, frayed or damaged leads

  Yes

  No

  N/A

6.20 - Quality

• 6.21 - Light fittings clean & in good condition

  Yes

  No

  N/A

• 6.22 - Entry and walkways kept clear?

  Yes

  No

  N/A

• 6.23 - Are walkways clearly marked in yellow?<br>

  Yes

  No

  N/A

• 6.24 - Good natural lighting?

  Yes

  No

  N/A

• 6.25 - Enough bins/emptied regularly. Correct bins for recycling?

  Yes

  No

  N/A

• 6.26 - Work benches/desks clear of rubbish/clutter

  Yes

  No

  N/A

• 6.27 - Desks cabinets in good condition (no damage)

  Yes

  No

  N/A

• 6.28 - Is operator wearing correct PPE? eg. Hearing protection, hairnet worn correctly.

  Yes

  No

  N/A

• 6.29 - Are PPMs attached to the machine?

  Yes

  No

  N/A

• 6.30 - Has cleaning equipment been stored correctly?

  Yes

  No

  N/A

• 6.31 - Hoses rolled up and stored neatly.

  Yes

  No

  N/A

6.40 - Environment

• 6.41 - Empty chemical bottles/containers disposed of according to environmental requirements (eg prescribed waste)

  Yes

  No

  N/A

• 6.42 - All waste being separated

  Yes

  No

  N/A

• 6.43 - Bins stored in correct areas

  Yes

  No

  N/A

7.0 - Packaging (Filler Access on platform & dosies)

7.1 - Safety

• 7.2 - Emergency numbers displayed in area (on walls/phones)

  Yes

  No

  N/A

• 7.3 - Fire extinguishers in place, clearly marked for type of fire?

  Yes

  No

  N/A

• 7.4 - Extinguishers recently serviced (6 monthly punch mark on tab)

  Yes

  No

  N/A

• 7.5 - Extinguishers clear of obstruction

  Yes

  No

  N/A

• 7.6 - Emergency exit light operable

  Yes

  No

  N/A

• 7.7 - floor surface even & uncluttered

  Yes

  No

  N/A

• 7.8 - - Work height correct for the type of work & the employee

  Yes

  No

  N/A

• 7.9 - No broken plugs, sockets or switches, frayed or damaged leads

  Yes

  No

  N/A

• 7.10 - SDS available for all chemicals used within area

  Yes

  No

  N/A

• 7.11 - All containers labelled correctly? Decanted chemicals also labelled

  Yes

  No

  N/A

• 7.12 - Tasks designed to prevent overuse syndrome? (Breaks included)

  Yes

  No

  N/A

• 7.13 - Good condition of chairs? (Five star bases.)

  Yes

  No

  N/A

• 7.14 - Power leads tagged & tested ( current)

  Yes

  No

  N/A

• 7.15 - No broken plugs, sockets or switches, frayed or damaged leads

  Yes

  No

  N/A

7.20 - Quality

• 7.21 - Light fittings clean & in good condition

  Yes

  No

  N/A

• 7.22 - Entry and walkways kept clear?

  Yes

  No

  N/A

• 7.23 - Are walkways clearly marked in yellow?<br>

  Yes

  No

  N/A

• 7.24 - Good natural lighting?

  Yes

  No

  N/A

• 7.25 - Are sponges and caps from totes in vortex buckets.

  Yes

  No

  N/A

• 7.26 - Is operator wearing correct PPE? eg. Hearing protection, hairnet worn correctly.

  Yes

  No

  N/A

• 7.27 - Are PPMs attached to the dosies cabinets.

  Yes

  No

  N/A

• 7.28 - Has cleaning equipment been stored correctly?

  Yes

  No

  N/A

• 7.29 - Hoses rolled up and stored neatly.

  Yes

  No

  N/A

7.30 - Environment

• 7.31 - Empty chemical bottles/containers disposed of according to environmental requirements (eg prescribed waste)

  Yes

  No

  N/A

• 7.32 - All waste being separated

  Yes

  No

  N/A

• 7.33 - Bins stored in correct areas

  Yes

  No

  N/A

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