YK- Champion Alpha PDI

• Site conducted

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• Conducted on

  Date

• Prepared by

• Unit Number

• Order Number ( Use Text Scanner --->)

• SN (Use Scanner --->)

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• Is Paperwork Filled Out

  Compliant

  Noncompliant

• Is Hydraulic Oil Filled

  Compliant

  Noncompliant

• Is Engine Oil Filled

  Compliant

  Noncompliant

• Is Coolant Filled

  Compliant

  Noncompliant

• Is DEF Filled (120 HP Only)

  Compliant

  Non-compliant

  N/A

• 
Report Defects (Add 1 per Defect)

• Please follow the instruction above and report any defects found

  Compliant

  Noncompliant

• What Type of defect is it?

  Select 1) Electrical 2) Hydraulic Function 3) Hydraulic or other Leak 4) Mechanical 5) Missing Parts 6) Other 7) Paint 8) Weld

  • 1) Electrical
  • 2) Hydraulic Function
  • 3) Hydraulic or other Leak
  • 4) Mechanical
  • 5) Missing Parts
  • 6) Other
  • 7) Paint
  • 8) Weld

• What type of electrical defect?

  Select 1a) Damaged Part 1b) Routing 1c) Fastener Issue 1d) Functions improperly 1e) LightInoperable 1f) Other electric issue

  • 1a) Damaged Part
  • 1b) Routing
  • 1c) Fastener Issue
  • 1d) Functions improperly
  • 1e) LightInoperable
  • 1f) Other electric issue

• What type of hydraulic functional defect?

  2a) Damaged Part

  2b) Functions Improperly

  2c) Hyd Routing

  2d) Other Hyd Function

• Is it torque marked correctly?

  Marked Correct

  Not Marked

  Marked but Not Correctly

• What parts group is the leak near?

  Select Brake control valve Chaincase Cooler Coupler Cylinder Drive motor Engine Filter Fuel tank Gear Pump Hyd filter Hydraglide valve Hydraulic tank Main Valve

  • Brake control valve
  • Chaincase
  • Cooler
  • Coupler
  • Cylinder
  • Drive motor
  • Engine
  • Filter
  • Fuel tank
  • Gear Pump
  • Hyd filter
  • Hydraglide valve
  • Hydraulic tank
  • Main Valve

• Specifically, what is leaking?

  Select 3a) Fitting - O ring 3b) Fitting - JIC 3c) Fitting - DIN 3d) Fitting - MP 3e) Hose - adapter to fitting 3f) Hose - crimp 3g) Hose - body 3h) Tube - adapter to fitting 3j) Tube - body 3k) Pinhole 3l) Other Hyd Leak 3m) Hose Clamp 3n) Brazing

  • 3a) Fitting - O ring
  • 3b) Fitting - JIC
  • 3c) Fitting - DIN
  • 3d) Fitting - MP
  • 3e) Hose - adapter to fitting
  • 3f) Hose - crimp
  • 3g) Hose - body
  • 3h) Tube - adapter to fitting
  • 3j) Tube - body
  • 3k) Pinhole
  • 3l) Other Hyd Leak
  • 3m) Hose Clamp
  • 3n) Brazing

• What type of mechanical defect?

  Select 4a) Fluid Level 4b) Loose Part 4c) Installation Issue 4d) Grind/Die Marks 4e) Grease 4f) Functions Improperly 4g) Damaged Part 4h) Bent / Dented part 4j) Low Torque 4k) Mechanical Routing - cable etc 4l) Misaligned 4m) Other Mechanical 4n) Wrong Part

  • 4a) Fluid Level
  • 4b) Loose Part
  • 4c) Installation Issue
  • 4d) Grind/Die Marks
  • 4e) Grease
  • 4f) Functions Improperly
  • 4g) Damaged Part
  • 4h) Bent / Dented part
  • 4j) Low Torque
  • 4k) Mechanical Routing - cable etc
  • 4l) Misaligned
  • 4m) Other Mechanical
  • 4n) Wrong Part

• Was the part out of stock or forgotten?

  5a) Missing from unit

  5b) Out of stock

• Is the part number known? (If known, add to note above)

• What type of defect?

  Select 6a) Checklist not complete 6b) data plate 6c) decal 6d) Foreign Object Debris 6e) Not Marked 6f) Other 6g) Residual Oil

  • 6a) Checklist not complete
  • 6b) data plate
  • 6c) decal
  • 6d) Foreign Object Debris
  • 6e) Not Marked
  • 6f) Other
  • 6g) Residual Oil

• What type of paint defect?

  Select 7a) Chipped 7b) Dirt in Paint 7c) Light Paint 7d) Missing Paint 7e) Other Paint 7f) Overspray 7g) Paint Peeling 7h) Paper or tape Present 7j) Run/Sag 7k) Rust 7l) Scratches 7m) Wrong Color 7n) Wrong Location

  • 7a) Chipped
  • 7b) Dirt in Paint
  • 7c) Light Paint
  • 7d) Missing Paint
  • 7e) Other Paint
  • 7f) Overspray
  • 7g) Paint Peeling
  • 7h) Paper or tape Present
  • 7j) Run/Sag
  • 7k) Rust
  • 7l) Scratches
  • 7m) Wrong Color
  • 7n) Wrong Location

• What type of Weld defect?

  Select 8a) Cracked Weld 8b) Incomplete Weld 8c) Missing Weld 8d) Other Weld 8e) Porosity 8f) Spatter 8g) Undercut 8h) Wrong Location

  • 8a) Cracked Weld
  • 8b) Incomplete Weld
  • 8c) Missing Weld
  • 8d) Other Weld
  • 8e) Porosity
  • 8f) Spatter
  • 8g) Undercut
  • 8h) Wrong Location

• Possibly a Supplier Issue?(add Picture of Serial Tag/ Time Stamp/Part Number of Faulty Part)

  Yes

  No

  N/A