JOB INFORMATION
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JOB DESCRIPTION
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REFERENCE IMAGE
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PREPARED BY
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UPDATED ON
1. PROTOTYPE
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1.0 HAS PROTOTYPE ORDER BEEN ISSUED?
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WHEN IS THE PROTOTYPE DUE TO ARRIVE ID8?
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DESIGNER
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PROTOTYPE REVIEWED DATE
1.1 PACKAGING
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SHIPPER DIMENSIONS & WEIGHT
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GENERAL PACKAGING PHOTOS WITH ANNOTATES OF DIMENSIONS & ESTIMATE WEIGHT
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DOES PACKAGING REQUIRE IMPROVEMENT?
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PHOTOS WITH ANNOTATES OF IMPROVEMENTS REQUIRED
1.2 COMPONENTS
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COMPONENT LIST
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ARE THERE MISSING COMPONENTS? ARE THERE COMPONENTS IN INCORRECT MATERIAL? ARE THERE MISSING TOOLS?
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REFERENCE DRAWINGS / PHOTOS OF COMPONENTS THAT ARE MISSING OR INCORRECT FROM THIS PROTOTYPE?
1.3 CRITICAL FUNCTION
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CRITICAL DIMENSIONS
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CRITICAL DIMENSIONS
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PRODUCT FITTING
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PRODUCT FITTING
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WEIGHT BEARING
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WEIGHT BEARING
1.4 AESTHETIC
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COMPONENTS COLOR AND FINISH
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COMPONENTS COLOR AND FINISH
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ARTWORK AND FINISH
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ARTWORK AND FINISH
1.5 RELIABILITY / OH&S
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ARE D/S TAPES, GLUE, WELDING PERMANENT?
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ARE EDGES / CORNERS DEBURRED?
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IS THE UNIT STABLE?
1.6 COMPLETE SETUP
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PHOTOS OF UNIT FROM FRONT, BACK, LEFT, RIGHT, AND 45° ANGLE
1.7 CLIENT APPROVAL
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CLIENT FEEDBACK
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CLIENT SIGNATURE
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APPROVAL DATE
2. TRAVEL TEST
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2.0 IS TRAVEL TEST REQUIRED?
3. PRODUCTION
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3.0 HAS PRODUCTION PO BEEN ISSUED
3.1 GENERAL INFORMATION
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3.1.1 PO NUMBER
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3.1.2 PO ISSUE DATE
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3.1.3 PRODUCTION QTY
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3.1.4 PRODUCTION LOCATION
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SHIPPING MODE
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MUST BE PALLETISED ON NON TIMBER PALLET, CORNERS, SHRINK WRAP, AND 2x2 STRAPPING
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PALLETISE?
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MUST BE PALLETISED ON NON TIMBER PALLET, CORNERS, SHRINK WRAP, AND 2x2 STRAPPING
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HOW MANY 20GP / 40GP / 40HQ CONTAINERS
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PALLETISE?
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MUST BE PALLETISED ON NON TIMBER PALLET, CORNERS, SHRINK WRAP, AND 2x2 STRAPPING
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CONTAINER DELIVERY MODE
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DELIVER TO?
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PALLETISE?
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MUST BE PALLETISED ON NON TIMBER PALLET, CORNERS, SHRINK WRAP, AND 2x2 STRAPPING
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3.1.5 EX FACTORY
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3.1.6 DELIVERY ADDRESS / CONTACT PERSON / PH&EMAIL / RECEIVING HOURS / HEIGHT RESTRICTION
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3.1.7 DELIVERY ETA
3.2 KEY TIMINGS
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3.2.1 ARTWORK PDF PROOF
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3.2.2 ARTWORK HI RES PROOF
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3.2.3 PRESS
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3.2.4 1ST PRODUCTION UNIT / IMPROVEMENT FROM PROTOTYPE
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3.2.5 PRE SHIPMENT QC
3.3 ELEMENTS
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3.3.1 PRODUCTION DRAWINGS
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3.3.2 ARTWORK WITH KNIFELINES
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3.3.3 ASSEMBLY INSTRUCTIONS
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3.3.4 PDA
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3.3.5 AUTHORISATION LETTER
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3.3.6 SHIPPER MARKS
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3.3.7 PALLET MARKS
3.4 EVALUATION CRITERIA
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3.4.1 PACKAGING CHECK
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3.4.1.1 USE SUPPLIED SHIPPER MARK / PALLET MARK
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3.4.1.2 PARTS SECURELY PACKED / PALLETISED WITHOUT MOVING
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3.4.1.3 2x2 STRAPPING IF CARTON WEIGHT IS OVER 15KG
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3.4.1.4 SHIPPER SIZE AND WEIGHT
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IS THERE ANY ISSUE?
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ISSUES IDENTIFIED OUT OF HOW MANY UNITS CHECKED?
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CORRECTIVE ACTION BY WHEN?
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3.4.2 COMPONENT CHECK
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3.4.2.1 COMPONENT LIST
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3.4.2.2 GENERAL PHOTOS OF COMPONENTS
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3.4.2.3 TOOL KIT AND ASSEMBLY INSTRUCTIONS
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IS THERE ANY ISSUE?
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ISSUES IDENTIFIED OUT OF HOW MANY UNITS CHECKED?
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CORRECTIVE ACTION BY WHEN?
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3.4.3 CRITICAL FUNCTION CHECK
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3.4.3.1 CRITICAL DIMENSIONS
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3.4.3.1 CRITICAL DIMENSIONS
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3.4.3.2 PRODUCT FITTING
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3.4.3.2 PRODUCT FITTING
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3.4.3.3 WEIGHT BEARING
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3.4.3.3 WEIGHT BEARING
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IS THERE ANY ISSUE?
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ISSUES IDENTIFIED OUT OF HOW MANY UNITS CHECKED?
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CORRECTIVE ACTION BY WHEN?
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3.4.4 AESTHETIC CHECK
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3.4.4.1 COMPONENT COLOR AND FINISH
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3.4.4.1 COMPONENTS COLOR AND FINISH
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3.4.4.2 ARTWORK AND FINISH
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3.4.4.2 ARTWORK AND FINISH
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IS THERE ANY ISSUE?
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ISSUES IDENTIFIED OUT OF HOW MANY UNITS CHECKED?
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CORRECTIVE ACTION BY WHEN?
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3.4.5 RELIABILITY / OH&S CHECK
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3.4.5.1 D/S TAPES, STICKER, GLUE, WELDING ARE PERMANENT
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3.4.5.2 SHARP EDGES / CORNERS ARE DEBURRED
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3.4.5.3 UNIT IS STABLE WITHOUT ROCKING OR TIPPING
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IS THERE ANY ISSUE?
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ISSUES IDENTIFIED OUT OF HOW MANY UNITS CHECKED?
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CORRECTIVE ACTION BY WHEN?
3.5 CONCLUSION
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3.5.2 INSPECTION RESULT
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CORRECTIVE SOLUTIONS BY WHEN? RE INSPECT ON WHICH DATE?
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3.5.2 INSPECTION PASS DATE
4. ASSEMBLING / PREPACK
4.1 ASSEMBLING
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DOES THIS UNIT REQUIRE ASSEMBLING?
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4.1.1 WHEN WILL COMPONENTS BE DELIVERED TO ASSEMBLING HOUSE
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4.1.2 CORRECT COMPONENTS DELIVERED
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4.1.3 CORRECT QTY DELIVERED
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4.1.4 CORRECT ASSEMBLY
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4.1.5 CORRECT LABELING / MARKING
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ANY ISSUE
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ISSUES IDENTIFIED OUT OF HOW MANY UNITS CHECKED?
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CORRECTIVE ACTION BY WHEN?
4.2 PREPACK
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DOES THIS UNIT REQUIRE PREPACK
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4.2.1 WHEN WILL STOCK BE DELIVERED TO PREPACK HOUSE
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4.2.2 CORRECT STOCK DELIVERED
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4.2.3 CORRECT DISPLAY ASSEMBLY
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4.2.4 CORRECT PRODUCT PLANOGRAM
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4.2.5 CORRECT LABELING / MARKING
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ANY ISSUE
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ISSUES IDENTIFIED OUT OF HOW MANY UNITS CHECKED?
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CORRECTIVE ACTION BY WHEN?
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4.2.7 STOCKTAKE AFTER PREPACK
5. DELIVERY / SPARES / AFTER SERVICE NOTES
5.0 DELIVERY
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5.1 HAS THIS JOB BEEN DELIVERED?
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5.1.1 ARE SPARE UNITS STORED AT ID8 WAREHOUSE?
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WHERE SPARES ARE STORED AND HOW MANY?
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5.1.2 AFTER SERVICE NOTES / SERIAL NUMBER TRACKING INFO?
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NOTE: