12 MONTHLY ENGINEERING INSPECTIONS FOR TURNOUTS.

• Document No.

• Audit Title

• Client / Site

• Conducted on

  Date

• Prepared by

• Location
  Address

• Personnel

Turnout Details

• Rail Size

  31kg

  41kg

  50kg

  60kg

• Gauge

  NG

  SG

  MG

  DG

• Bearer type

  Timber

  Steel

  Conc

  Mixed

• Fastenings

  Dog spikes

  Pandrol

  Mixed

• Crossing angle

  1:8

  1:10

  1:12

• Crossing type

  SN

  CM

  RB

• Hand

  RH

  LH

• Lever Type

  L.David

  Rigid L

  Motor

  Racor

  C. Knob

General Turnout operation

• Operation

  Motorised

  Manual

• Alignment OK (YES/NO)

  YES

  NO

• Bearers OK (YES/NO)

  YES

  NO

• Baseplates / Chairs OK (YES/NO)

  YES

  NO

• Fastenings OK (YES/NO)

  YES

  NO

• Check rail & Bolts OK

  YES

  NO

• Refer to Quality report for Exact gauge values

  Safe

  At Risk

  N/A

Switches

• Visual Condition OK - No major visual defects

  YES

  NO

• Switch toe/Stock rail gap closed (<3mm).

  YES

  NO

• Normal Position

• Reverse Position

• Switch toe/Stock rail gap open throw

  YES

  NO

• Normal Position

• Reverse Position

• Heel Block condition OK

  YES

  NO

• Throat Gap dimension (mm).

  YES

  NO

• Normal Position

• Reverse position

• Do Switches need grinding?

  Yes

  No

• Wear on toes.

  Yes

  No

• Blade stops OK

  YES

  NO

• Type of blade

  Chamfered

  Undercut

  Straightcut

• Length of blades (m)

  LH & RH

• Switch blade condition OK (RH)

  YES

  NO

• Switch blade condition OK (LH)

  YES

  NO

• Spreader bar condition, Brackets and bolts. (OK).

  YES

  NO

• Stock rail headwear evident

  Yes

  No

Crossing

• Flangeway clearance (43 +6mm) Compliant

  YES

  NO

• Mainline (mm)

• Turnout (mm)

• Flangeway depth

  YES

  NO

• Mainline (mm)

• Turnout (mm)

• Check rail effectiveness compliant (NG <1019mm), (SG<1392mm)

  YES

  NO

• Mainline (mm)

• Turnout (mm)

• Crossing nose vertical wear (+10mm)

  YES

  NO

• mm

• Checkrail bolts Condition OK

  YES

  NO

• Check rail blocks (Condition) OK

  YES

  NO

• Condition Photograph

  Media

Client review (Aurizon Rep).

• DATE

  Date