Information

  • Branch

  • Date/Time of Assessment

  • Prepared by

General Facilities

General

  • Is there "No Smoking" signage posted at all building entrances?

  • Is there "No Firearms" signage posted at all building entrances?

  • Do all break rooms, locker rooms, restrooms, and drivers' lounges meet MHC housekeeping standards?

  • Do all other general areas of the facility meet MHC housekeeping standards?

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  • Is the correct "Right to Work/Know Your Rights" OSHA paperwork posted?

  • Is the audit being conducted between 2/1 and 4/30?

  • Is the branch's OSHA 300 Log posted?

  • Are storm shelters clearly marked with proper signage?

  • Is the audit being conducted in GA, CO, or TX?

  • This state requires a Medical Provider Panel/Approved Provider List, is it posted?

  • Does the branch have an AED?

  • Is it functioning properly (no battery light)?

Egress & Exits

  • Do all lighted exit signs and emergency lighting work when tested?

  • MHC Egress and Exit Standards - Walkways to exits must be clean.
    - Exits must not be obstructed from inside or outside.
    - Exit doors must unlocked from the inside during business hours.

  • Do all exits and egress paths meet standard?

  • Which part does not meet standard?

Electrical

  • Are all electrical outlets in common areas equipped with the proper covers and faceplates?

  • Are outlets near sinks and water sources protected by GFCIs?

  • Do all outdoor outlets have the proper weather cover?<br>

Groundskeeping

  • Is the exterior of the building free of damage?

  • Is the Kenworth sign in good condition and free from damage?

  • Is the trash bin area free from trash laying around the bins?

  • Is the fencing, landscaping, and shrubbery maintained and meeting MHC standards?

  • Is the curbing in good condition and free from damage?

  • Are the bollards painted yellow or red, free from damage, and is the paint in good condition?

  • Are sidewalks and parking lots maintained relative to the weather conditions?

  • Are all walkways free of slip, trip and fall hazards?

  • Are grounds free from trash and debris?

Lighting/Ceiling

  • Does the branch have fluorescent bulbs?

  • Does the branch have an approved fluorescent bulb disposal box?

  • Is it labeled with an accumulation start date of less than 1 year prior?

  • Does the branch have adequate lighting inside?

  • Does the branch have adequate lighting outside?

  • Are lights in good working condition and not burnt out?

  • Are ceiling tiles in good condition and free from damage or staining?

Decking Hoist

  • Does the branch have a decking hoist?

  • MHC Decking Hoist Standard
    - Must have a weight rating on the structure, hoist, and hook.
    - Must have an inspection within the last year and a tag on the structure with the inspection date.
    - The apparatus must be free from damage or defects. - The area must meet MHC housekeeping standards.
    - The hook should have a safety latch.

  • Does the decking hoist meet all applicable standards? <br>

  • Which part of the decking hoist does not meet standard?

Sprinkler/Backflow System

  • Does the branch have a sprinkler system?

  • MHC Sprinkler System Standards
    - The sprinkler system must be inspected annually.
    - The butterfly valve must be in the open position.
    - The backflow system must be tested annually.
    - The sprinkler system should be kept clear of debris and storage by 3 feet for ease of access.

  • Does the sprinkler system meet all applicable standards?

  • Which part of the sprinkler system does not meet standard?

IT Room

  • Can the IT room be properly secured?

  • Is it secured?

  • Are there any issues with the IT servers?

Gemba Walks

  • Have all supervisors completed all required Gemba Walks in 2024?

  • Which month(s) were incomplete?

Service

Service

  • Does the branch have a Service Department?

Service

General Housekeeping

  • Does the department meet all MHC housekeeping standards?

  • Is there perimeter/floor striping?

  • Is it good condition?

  • Is the department free from spills and other slips, trips, and fall hazards?

  • Is there “Employees/Authorized Personnel Only" signage?

  • Are all oil lines free from leaking, so they do not cause a trip or fall?

  • When asked, can employees name the Fundamentals of Safety concepts, including states of mind, critical errors, and recognize/analyze/strategize framework?

  • Did this department have a new hire?

  • Please list the employee(s) names.

  • Was the employee onboarded correctly and was it completed through Safety Culture?

Air Compressor

  • Does the department have an air compressor?

  • What state is the audit being conducted?

  • You state does not require air compressor inspections. Continue to the next question.

  • Has the air compressor been inspected by the state within the last year?

  • Has the air compressor been inspected by the state within the past 2 years?

  • Has the air compressor been inspected by the state within the past 3 years?

  • Air Compressor Standards
    -Must have a "Machine Starts Automatically" sign
    -All drive belts must be guarded
    -Must be equipped with pressure relief valves & accurate pressure gauges

  • Does the air compressor meet all standards?

  • Which part of the air compressor does not meet standard?

Air Hoses

  • Air Hose Standards
    - Hoses must never be left on the floor when not in use
    - Hoses must be free from physical damage and non-approved repairs (hose clamp and tape)
    - Air guns must be OSHA approved with the safety relief tip when used for cleaning purposes

  • Does the department meet all air hose standards?

  • What part of the air hoses do not meet standard?

Alignment Pit

  • Does the department have an alignment pit?

  • Alignment Pit Standards
    - Housekeeping meets MHC standard
    - Must have barriers around pit
    - All ramps and columns must be free from damage

  • Does the alignment pit meet all applicable standards?

  • Which part of the alignment pit does not meet standard?

Behavioral Observations

  • Discuss with the Service Manager and Technicians on how often the Foreman is seen walking the shop.

  • How many times throughout the day is the Foreman seen walking the shop?

  • Observe a technician and ask the following questions:

  • Which job is the technician working on?

  • Can the technician effectively discuss what they are working on?

  • Can the technician determine hazards and risk present in each task?

  • Can the technician explain what preventative controls they have taken in order to conduct the work safely?

  • Can the technician effectively discuss what they are working on?

  • Can the technician determine hazards and risk present in each task?

  • Can the technician explain what preventative controls they have taken in order to conduct the work safely?

  • Can the technician effectively discuss what they are working on?

  • Can the technician determine hazards and risk present in each task?

  • Can the technician explain what preventative controls they have taken in order to conduct the work safely?

  • Can the technician effectively discuss what they are working on?

  • Can the technician determine hazards and risk present in each task?

  • Can the technician explain what preventative controls they have taken in order to conduct the work safely?

  • Can the technician effectively discuss what they are working on?

  • Can the technician determine hazards and risk present in each task?

  • Can the technician explain what preventative controls they have taken in order to conduct the work safely?

  • Are creepers up when not in use, so they do not cause a trip hazard?

  • Are employees maintaining 3 points of contact at all times?

  • Is the department holding safety huddles?

  • How often?

  • Is the department holding crew meetings?

Batteries

  • Is the department storing batteries?

  • Battery Storage Standards
    - Battery cores must be stored on a containment pallet
    - Batteries that do not have a handle must be transported by battery carrier - Eye wash station must be within 75 feet of batteries
    - Batteries must be stacked in an orderly fashion and ready for collection (not in a pile or out of order)

  • Does the department meeting all battery storage standards?

  • Which part of storing batteries does not meet standard?

  • Take a picture of the battery storage area.

Bay Doors

  • Bay Door Standard
    - Must be all the way open or closed, not partially open
    - Must be free of damage

  • Is the branch meeting all bay door standards?

  • Which part of the bay doors do not meet standard?

  • Are employees observed using spotters or the G.O.A.L method when pulling trucks in and out of bays?

Bench Grinder

  • Does the department have a bench grinder?

  • Bench Grinder Standards
    - Sideguards must cover nut and flange
    - Work rest must be within1/8-inch of the wheel
    - Tongue guard must be within 1/4-inch of the wheel
    - Grinding edge of wheel must flat and free of metal impingements or chips
    - Face shield must be available at station and worn when in use

    GrinderBench.png
  • Does the bench grinder meet all standards?

  • Which part of the bench grinder does not meet standard?

Chock Blocks

  • Are chock blocks located in a designated area, so they do not cause a trip hazard when not in use?

  • Are chock blocks used for all vehicles that are being serviced inside and outside the bays?

  • Are chock blocks in good condition?

Chop Saw

  • Does the department have a chop saw?

  • Chop Saw Standards
    - Must be in good working condition
    - Work area must be clean and orderly with no used parts or waste
    - Face shield & leather gloves must be at the station and worn when in use
    - Power cord must be free from defects and have a ground prong
    - Must be secured/anchored to work area

  • Does the chop saw meet all standards?

  • Which part of the chop saw does not meet standard?

CNG/LNG

  • Is the department performing work on CNG/LNG vehicles?

  • Is the facility equipped with a gas detection sensors?

  • Is the CNG service being performed inside or outside the building?

  • If the facility doesn't contain a detection system, CNG powered vehicles are only allowed in a facility if the vehicle is completely purged with a wash out ticket. If the vehicle is not completely purged with a wash out ticket, it must be removed from inside the facility immediately.

  • Are the vehicles completely purged?

  • Working on CNG vehicles outside is permitted. Please continue the audit.

  • Facilities with gas detection systems are permitted to work on CNG/LNG vehicles inside. Please continue the audit.

Diesel Particulate Filter

  • Does the department have a DPF cleaner?

  • DPF Cleaner Standards
    - Must have and use a DPF handler (cart) to transport DPFs
    - N95 dust mask and splash proof safety googles must worn when handling the soot collection bucket

  • Is the department meeting all DPF cleaner standards?

  • Which part of the DPF cleaning practices does not meet standard?

Drill Press

  • Does the department have a drill press?

  • Drill Press Standard
    - Drill bit must have a guard
    - Power cord must be free from defect and include a ground prong
    - Face shield must be present and used during operation
    - Drive belts must be guarded
    - Drill press must be secured/anchored

  • Does the drill press meet all standards?<br>

  • What part of the drill press does not meet standard?

Egress & Exits

  • Do all lighted exit signs and emergency lighting work when tested?

  • MHC Egress and Exit Standards
    - Walkways must be clean
    - Exits must not be obstructed from inside or outside
    - Doors must unlocked from the inside during business hours

  • Do all exits and egress paths meet MHC standard?

  • Which part of the exit or egress does not meet standard?

Electrical

  • Electrical Outlet Standards
    - Outlets must be covered and free from holes or openings
    - Outlets exposed to weather (outside or moisture) must have weather covers
    - Junction boxes must be covered and free from holes or openings

  • Is the department meeting all electrical outlet standards?

  • Which part of the electrical outlets do not meet standard?

  • Extension Cord Standards
    - Must be free from damage, including missing ground prong & repair with electrical tape
    - Must be hung up out of the way when not in use
    - Must not be used as permanent wiring (zip tied to conduit or run through walls or doors)

  • Is the department meeting all extension cord standards?<br>

  • Which part of the extension cords do not meet standard?

  • Electrical Panel Standards
    - Panels must be labeled with Danger, High Voltage and Keep Out signage
    - All breakers must be properly labeled
    - All breaker boxes must be free of open void or holes greater than 1/8th inch
    - All breakers must be in proper working condition without tape
    - All electrical panels must have clear access and cannot be obstructed

  • Is the department meeting all electrical panel standards?

  • Which part of the electrical panel does not meet standard?

  • Have any employees completed Level 0 and Level 1 electric vehicle safety training through Kenworth?

Eye Wash Station/Bottles

  • Does this department have an eye wash station or bottles?

  • What type?

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  • Plumbed Eye Wash Station Standards
    - Caps must be in place.
    - Basin must be clean and not broken.
    - Station must be clear from all obstructions.

  • Is the plumbed eye wash station meeting all standards?

  • Which part(s) of the plumbed eye was station does not meet standard?

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  • Gravity Fed Eye Wash Station Standards
    - Basin must be clean.
    - Station must be clear from all obstructions.

  • Is the gravity fed eye wash station meeting all standards?<br>

  • Which part(s) of the gravity fed eye was station does not meet standard?

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  • Eye Wash Bottles Standards
    Bottles cannot be a substitute for an eye wash station. They must only used as supplemental protection.
    - Cannot be expired.
    - Must be free from all obstructions.

  • Are the eye wash bottles meeting all standards?

  • Which part(s) of the eye wash bottles do not meet standard?

Flammable Storage

  • Are shop rags disposed of properly in an OSHA-approved container with a self-closing lid?

  • Does the branch have a flammable cabinet?

  • Does the branch have any gas or fuel cans?

  • Fuel Can Standard
    All gas or fuel cans must be:
    - Metal
    - Have a self-closing lid
    - Have a flash arrestor

  • Are the fuel cans meeting standard?<br><br>

  • Which part of the fuel cans does not meet standard?

First Aid

  • Does the department have a first aid kit?

  • First Aid Kit Standards
    - Cannot have any oral medication.
    - Must have bloodborne pathogen kit.
    - Must be clean and maintain a professional image.

  • Does the first aid kit meet all standards?

  • Which part of the first aid kit does not meet standard?

Fire Extinguishers

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  • Fire Extinguisher Standards
    - Annual inspections must be completed by a third party.
    - Monthly inspections must be completed by the branch.
    - Must be clearly marked, free from obstruction, and mounted every 75'.
    - Must be mounted 3-5 feet from the floor.
    - Safety signage must be present.

  • Is the department meeting all fire extinguisher standards?

  • Which part(s) of the fire extinguishers does not meet standard?

Flywheel Machine

  • Does the department have a flywheel machine?

  • Flywheel Machine Standards
    -Controls must function properly & be free of damage, missing knobs/buttons
    -Power cord must free of damage
    -Grinding wheel must be free of chips, cracks, or any other damage
    -Front guard must be installed while the flywheel machine is operating

  • Does the flywheel machine meet all standards?

  • Which part of the flywheel machine does not meet standard?

Forklift

  • Does the department have a forklift?

  • What is the instructor(s) name?

  • Have they been trained on ShareKnowledge?

  • Have all employees who may operate a forklift in this department completed ShareKnowledge training in the last 3 years?

  • Do all employees who may operate a forklift in this department have a Hands On Evaluation on file on paper or in the SafetyCulture app?

  • Forklift Safe Operation Conditions
    - All components must be free wear, damage, or modification
    - Top of cab must be free of visual obstructions

  • Is the forklift in a safe operating condition?

  • Which component is not within safety operating condition?

  • Required Forklift Paperwork
    - Weekly Inspections - Quarterly Preventative Maintenance

  • Does the branch have proper inspections and maintenance records?

  • Which paperwork is out of compliance?

  • Forklift Safe Operation Standards
    - Seatbelt must be worn by all operators
    - Forks must be left down when not in use
    - Propane must be turned off at end of shift
    - Parking brake set when not being used
    - Horn sounded when passing through doors and reversing

  • Is the forklift being operated in a safe manner?

  • Which part of the forklift is not being operated in a safe manner?

Hazard Communication (HazCom)

  • Is the HazCom signage posted in the department?

  • Are all secondary containers/spray bottles properly labeled with their contents?

  • When asked, do employees know how to access Safety Data Sheets?

Hot Works

Oxygen/Acetylene

  • Is the department storing extra oxygen or acetylene?

  • Oxygen/Acetylene Storage Standards
    - All oxygen cylinders must be stored 20 feet from flammables
    - All compressed gas cylinders must be secured upright
    - All compressed gas cylinders must be capped when not in use

  • Is the department meeting all oxygen and acetylene storage standards?<br>

  • Which part of the oxygen and acetylene storage does not meet standard?

  • Does the department have a torch cart?

  • Torch Cart Standards
    - Cart must have a 5ft high fire wall
    - All gauges must be working with no broken or missing glass or plastic
    - Flash arrestors must be present on the torch
    - Appropriate gloves and goggles must be available on the cart

  • Does the torch cart meet all applicable standards?<br>

  • Which part of the torch cart does not meet standard?

Welder

  • Does the department have a welder?

  • Welder Standards
    - Welder must wear welding gloves
    - Welder must have appropriate welding helmet
    - Welder power cord must be free from all defects, including exposed or taped wiring

  • Does the welder meet all applicable standards?

  • Which part of the welder does not meet standard?

Hydraulic Press

  • Does the department have a hydraulic press?

  • Hydraulic Press Standards
    - Must have guarding covering work area
    - Area around press must meet MHC housekeeping standards
    - Must be anchored/secured to prevent walking or tipping

  • Does the hydraulic press meet all applicable standards?

  • Which part of the press does not meet standard?

Ladders/Work Platforms

  • Is the department free from all homemade or non-approved work platforms? (A frame ladders, homemade boxes, etc)

  • Does the department have a staircase ladder?

  • Is it in good condition with required rubber feet that are free from damage?

  • Do all podium ladders, step ladders, and other work platforms meet the minimum 375lbs rate rating?

  • Are all podium ladders properly secured by hook or chain in a designated area when not in use?

Lifting/Load Bearing Equipment

  • Are proper lifting techniques being observed?

  • When asked, do employees know when they are required to use assisted lifting?

  • Are employees using proper lifting assistance (equipment/team lift) when handling anything over 50 lbs?

  • If the steer axle is lifted, has the air system been bled and the parking brake been set?

  • When dropping drivelines, is the driveline pro used when applicable?

Jacks/Jack Stands

  • Are jack stands being utilized under all vehicles when the load is supported by a jack?

  • Are all jacks and jack stands free of defects and damage, labeled with the capacity, and equipped with the proper pin?

  • Which part of the jacks and jack stands does not meet standard?

Engine Work

  • Does the facility perform out of frame engine work?

  • How many engine stands does the branch have?

  • Engine Work Standards
    All out of frame engine work must be done on an MHC approved engine stand or must have 4 points of contact AND an overhead support, meaning it must be on an engine stand or 4 jacks and hoist (or another form of overhead support)

  • Does the out of frame engine work meet MHC standards?

  • Which part of the engine work did not meet standard?

  • Does the facility do midsize engine work?

Hoists, Cranes, Chain, Etc.

  • Does the department have a hoist/crane?

  • Hoist/Crane Standards
    - Load rating must be displayed on the structure, assembly, and hook
    - Crane/hoist must be inspected on an annual basis and inspection date must be clearly labeled on the crane/hoist
    - Crane controls must be clearly labeled
    - Hook has safety latch if it was designed with one

  • Does the crane/hoist meet all applicable standards?<br>

  • Which part of the crane/hoist does not meet standard?

  • Does the department have a cherry picker?

  • Cherry Picker Standards
    - Must be in proper working order/manufacturer’s intended condition
    - Must be labeled with weight capacity at each arm setting
    - If hook is designed to have safety latch, it must have one
    - Must have annual inspection and date of inspection must be labeled on cherry picker

  • Does the cherry picker meet all applicable standards?

  • Which part of the cherry picker does not meet standard?

  • Chain Standards
    - All lifting chains must be at least grade 8,80,800 or higher
    - All chains must be tagged with correct load rating
    - All chains must have annual inspection

  • Does all chain meet the applicable standards?

  • Which part of the chain does not meet standard?

  • Are all vehicles being serviced with lifted dump beds using a secondary locking device? Wood blocks are not approved as a secondary locking device.

Lighting

  • Does the department have adequate lighting?

  • Are all light bulbs working (no lights out)?

  • Is the department free of all metal, caged drop lights?

Lock Out/Tag Out

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  • Lock Out/Tag Out Standard
    All vehicles in the shop will have:
    - Key on floorboard
    - Tag hung from turn signal

  • Is the LOTO program in effect and properly administered per the work instruction?

  • Which part(s) of the LOTO Program does not meet standard?

Parts Cleaner (Solvent-Based Basin)

  • Is the parts cleaner free of all flammable products?

  • Are parts cleaners being used for their intended purpose and not as a work station?

Parts Washer (Automatic Steamer Cabinet)

  • Does the department have an automatic parts steamer cabinet?

  • Steamer Cabinet Standards
    - Must have signage stating "Caution/Hot"
    - Power cord must be free from all defects

  • Does the parts steamer cabinet meet all applicable standards?

  • Which part of parts steamer cabinet does not meet standard?

Personal Protective Equipment

  • Are safety glasses being worn by employees in the shop at all times?

  • Is the visitor safety glasses bin stocked and safety glasses readily available?

  • Are all visitors, vendors, and other MHC employees wearing safety glasses in the shop?

  • Are steel-toed or composite-toed boots being worn by all employees in the shop at all times?

  • Are all employees handling any tools, parts, or materials wearing cut resistant gloves?

  • Does this department have bump caps?

  • Is hearing protection (ear plugs) available for all employees?

  • Are all employees wearing googles when working under a truck?

  • When asked, do employees know where to get replacements of all PPE?

  • Do employees have self-retracting knives?

  • Are they using them when cutting (as opposed to a pocketknife)?

Rotary/Die Grinders

  • MHC Grinding and Cutting Standards
    - All rotary/die grinders including personal grinders must be equipped with the proper guards
    - The max revolutions per minute (rpm) rating of each abrasive wheel must be compatible with the rpm rating of the grinder motor
    - The power cord must free of damage including missing ground prong

  • Does the department meet all the grinding and cutting standards?

  • Which part of the cutting and grinding standards are not being followed?

  • Are all employees using cutting wheels or grinders wearing safety glasses AND face shields?

Service Pit

  • Does the department have a service pit?

  • Service Pit Standards
    - Must be clean without trash, rags, or spills
    - Must have a barrier around or over the the open pit
    - Must be well lit with all lights working

  • Does the service pit meet all applicable standards?

  • Which part of the service pit does not meet standard?

Spill Control

  • Does the branch have a Spill Prevention Control Countermeasure (SPCC) Plan developed and available?

  • Is spill containment (Green Stuff, oil dry) material present and readily available?

  • What is the branch using for spill containment?

  • Does the department have a spill kit for larger spills?

Tool Room

  • Is the tool room free of slips, trips, and falls?

  • Does it meet the MHC housekeeping standard?

  • Is it free from homemade tools?

  • Are all tools and equipment free of broken or fractured handles and in good working condition?

  • Are the striking ends of all seal drivers in good condition?

  • Are the power cords of all tools and equipment free from damage, including missing ground prongs?

  • Does the branch have a driveline pro?

  • Does the branch have a disc brake hub handler?

  • Does the branch have a set of dump locks?

Wash Bay

  • Does the department have a wash bay?

  • Is the wash bay organized and does it meet MHC housekeeping standards?

  • Do all electrical outlets have the proper weather covers?

  • Is the Hotsy inside or outside of the wash bay?

  • Is the wash bay free from any barrels containing flammables?

Waste Lubricants

  • Are all oils and lubricants cleaned up and disposed of in a designated area that meets housekeeping standards?

  • Are all the spent oil materials (including mats, absorbent, socks) being disposed of properly?

  • Are all used oil, antifreeze, and fuel tanks labeled properly?

  • Per state regulations, is the department disposing of oil filters properly?

Oil Water Separator

  • Does the department have an oil water separator?

  • Is there paperwork showing the separator has been cleaned in the last year?

  • Are all drain grates in place, free from damage, and serving their original purpose?

Vehicles

  • Ask multiple employees their opinion on why we have Vehicle Safety Standards and DriveCam.

  • Was the employee able to discuss the Vehicle Safety Standards?

  • Does this department have a vehicle?

  • Vehicle Inspection

  • Vehicle
  • Asset Number

  • Take multiple pictures of the vehicle's exterior and interior condition.

  • Vehicle Safety Sticker

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  • Does the vehicle have 3 of the stickers above?

  • No Phone Sticker

  • Does the vehicle have 1 of the stickers above on the pillar next to the driver's side door?

  • Max Speed Sticker

  • Does the vehicle have 1 of the stickers on the back bumper?

  • Is this a DOT or non-DOT vehicle?<br>- DOT vehicles have a GVWR over 10,00 lbs (anything bigger than F250)<br>- Non-DOT vehicles have a GVWR of 10,000 lbs and under (F250 and smaller)

  • Does the vehicle have proper daily DVIRs and weekly MHC inspections?

  • Take a picture of the inspections.

  • Does the vehicle have all required paperwork? Includes: <br>- Valid Registration<br>- Valid insurance card<br>- Collision Assistance Kit<br>- Annual DOT inspection (paperwork & legible sticker on vehicle)

  • Which required paperwork is missing?

  • Take a picture of the paperwork.

  • Does the vehicle have all required safety items?<br>- Functioning DriveCam<br>- First Aid Kit<br>- Reflective Vest and Hi-Viz Seatbelt Covers <br>- Cargo Securement<br>- Bluetooth<br>- Spill kit<br>- Safety Glasses<br>- Cut Resistant Gloves<br>- Phone Mount <br>- Lock Out Tags<br>- Extra Fuses<br>- Triangles or Flairs<br>- Secured Fire Extinguisher<br>- Wheel Chocks

  • Which safety items are missing?

  • Does the vehicle’s condition meet MHC standards? Includes: <br>- Must be clean inside/out and present a world-class appearance<br>- Asset number must be displayed - DOT # must be displayed on both sides in 2-inch bold letters<br>- Logos must be in good condition and free from peeling or tears<br>- Mirror and dash must be clear of all obstructions and items<br>- Vehicle must backed in or parked in a pull through manner <br>- Tires must not be damaged & have 1/8th of an inch tread<br>- Vehicle must be free from all damage, including tailgate<br>- Windshield must be free from all damage, including chips/cracks

  • What part of the vehicle’s condition and image does not meet standard?

  • Does the vehicle proper weekly inspections?

  • Does the vehicle have all of the required paperwork? Includes: <br>- Valid Registration<br>- Valid Insurance Card<br>- Collision Assistance Kit

  • Which required paperwork is missing?

  • Does the vehicle have ALL required safety items? Includes: <br>- Functioning DriveCam<br>- First Aid Kit<br>- Hi-Viz Seatbelt Covers <br>- Cargo Securement <br>- Bluetooth<br>- Spill Kit<br>- Safety Glasses<br>- Cut Resistant Gloves<br>- Phone Mount<br>- Lock Out Tag<br>- Secured Fire Extinguisher

  • Which safety items are missing?

  • Does the vehicle’s condition meet MHC standards? Includes: <br>- Must be clean inside/out and present a world-class appearance<br>- Asset number must be displayed <br>- Logos must be in good condition and free from peeling or tears<br>- Mirror and dash must be clear of all obstructions and items<br>- Vehicle must backed in or parked in a pull through manner <br>- Tires must not be damaged & have 1/8th of an inch tread<br>- Vehicle must be free from all damage, including tailgate<br>- Windshield must be free from all damage, including chips/cracks

  • What part of the vehicle’s condition and image does not meet standard?

Medium Duty Service

Medium Duty Service

  • Does the branch have a Medium Duty Service Department?

Service

General Housekeeping

  • Does the department meet all MHC housekeeping standards?

  • Is there perimeter/floor striping?

  • Is it good condition?

  • Is the department free from spills and other slips, trips, and fall hazards?

  • Is there “Employees/Authorized Personnel Only" signage?

  • Are all oil lines free from leaking, so they do not cause a trip or fall?

  • When asked, can employees name the Fundamentals of Safety concepts, including states of mind, critical errors, and recognize/analyze/strategize framework?

  • Did this department have a new hire?

  • Please list the employee(s) names.

  • Was the employee onboarded correctly and was it completed through Safety Culture?

Air Compressor

  • Does the department have an air compressor?

  • What state is the audit being conducted?

  • You state does not require air compressor inspections. Continue to the next question.

  • Has the air compressor been inspected by the state within the last year?

  • Has the air compressor been inspected by the state within the past 2 years?

  • Has the air compressor been inspected by the state within the past 3 years?

  • Air Compressor Standards
    -Must have a "Machine Starts Automatically" sign
    -All drive belts must be guarded
    -Must be equipped with pressure relief valves & accurate pressure gauges

  • Does the air compressor meet all standards?

  • Which part of the air compressor does not meet standard?

Air Hoses

  • Air Hose Standards
    - Hoses must never be left on the floor when not in use
    - Hoses must be free from physical damage and non-approved repairs (hose clamp and tape)
    - Air guns must be OSHA approved with the safety relief tip when used for cleaning purposes

  • Does the department meet all air hose standards?

  • What part of the air hoses do not meet standard?

Alignment Pit

  • Does the department have an alignment pit?

  • Alignment Pit Standards
    - Housekeeping meets MHC standard
    - Must have barriers around pit
    - All ramps and columns must be free from damage

  • Does the alignment pit meet all applicable standards?

  • Which part of the alignment pit does not meet standard?

Behavioral Observations

  • Discuss with the Service Manager and Technicians on how often the Foreman is seen walking the shop.

  • How many times throughout the day is the Foreman seen walking the shop?

  • Observe a technician and ask the following questions:

  • Which job is the technician working on?

  • Can the technician effectively discuss what they are working on?

  • Can the technician determine hazards and risk present in each task?

  • Can the technician explain what preventative controls they have taken in order to conduct the work safely?

  • Can the technician effectively discuss what they are working on?

  • Can the technician determine hazards and risk present in each task?

  • Can the technician explain what preventative controls they have taken in order to conduct the work safely?

  • Can the technician effectively discuss what they are working on?

  • Can the technician determine hazards and risk present in each task?

  • Can the technician explain what preventative controls they have taken in order to conduct the work safely?

  • Can the technician effectively discuss what they are working on?

  • Can the technician determine hazards and risk present in each task?

  • Can the technician explain what preventative controls they have taken in order to conduct the work safely?

  • Can the technician effectively discuss what they are working on?

  • Can the technician determine hazards and risk present in each task?

  • Can the technician explain what preventative controls they have taken in order to conduct the work safely?

  • Are creepers up when not in use, so they do not cause a trip hazard?

  • Are employees maintaining 3 points of contact at all times?

  • Is the department holding safety huddles?

  • How often?

  • Is the department holding crew meetings?

Batteries

  • Is the department storing batteries?

  • Battery Storage Standards
    - Battery cores must be stored on a containment pallet
    - Batteries that do not have a handle must be transported by battery carrier - Eye wash station must be within 75 feet of batteries
    - Batteries must be stacked in an orderly fashion and ready for collection (not in a pile or out of order)

  • Does the department meeting all battery storage standards?

  • Which part of storing batteries does not meet standard?

  • Take a picture of the battery storage area.

Bay Doors

  • Bay Door Standard
    - Must be all the way open or closed, not partially open
    - Must be free of damage

  • Is the branch meeting all bay door standards?

  • Which part of the bay doors do not meet standard?

  • Are employees observed using spotters or the G.O.A.L method when pulling trucks in and out of bays?

Bench Grinder

  • Does the department have a bench grinder?

  • Bench Grinder Standards
    - Sideguards must cover nut and flange
    - Work rest must be within1/8-inch of the wheel
    - Tongue guard must be within 1/4-inch of the wheel
    - Grinding edge of wheel must flat and free of metal impingements or chips
    - Face shield must be available at station and worn when in use

    GrinderBench.png
  • Does the bench grinder meet all standards?

  • Which part of the bench grinder does not meet standard?

Chock Blocks

  • Are chock blocks located in a designated area, so they do not cause a trip hazard when not in use?

  • Are chock blocks used for all vehicles that are being serviced inside and outside the bays?

  • Are chock blocks in good condition?

Chop Saw

  • Does the department have a chop saw?

  • Chop Saw Standards
    - Must be in good working condition
    - Work area must be clean and orderly with no used parts or waste
    - Face shield & leather gloves must be at the station and worn when in use
    - Power cord must be free from defects and have a ground prong
    - Must be secured/anchored to work area

  • Does the chop saw meet all standards?

  • Which part of the chop saw does not meet standard?

CNG/LNG

  • Is the department performing work on CNG/LNG vehicles?

  • Is the facility equipped with a gas detection sensors?

  • Is the CNG service being performed inside or outside the building?

  • If the facility doesn't contain a detection system, CNG powered vehicles are only allowed in a facility if the vehicle is completely purged with a wash out ticket. If the vehicle is not completely purged with a wash out ticket, it must be removed from inside the facility immediately.

  • Are the vehicles completely purged?

  • Working on CNG vehicles outside is permitted. Please continue the audit.

  • Facilities with gas detection systems are permitted to work on CNG/LNG vehicles inside. Please continue the audit.

Diesel Particulate Filter

  • Does the department have a DPF cleaner?

  • DPF Cleaner Standards
    - Must have and use a DPF handler (cart) to transport DPFs
    - N95 dust mask and splash proof safety googles must worn when handling the soot collection bucket

  • Is the department meeting all DPF cleaner standards?

  • Which part of the DPF cleaning practices does not meet standard?

Drill Press

  • Does the department have a drill press?

  • Drill Press Standard
    - Drill bit must have a guard
    - Power cord must be free from defect and include a ground prong
    - Face shield must be present and used during operation
    - Drive belts must be guarded
    - Drill press must be secured/anchored

  • Does the drill press meet all standards?<br>

  • What part of the drill press does not meet standard?

Egress & Exits

  • Do all lighted exit signs and emergency lighting work when tested?

  • MHC Egress and Exit Standards
    - Walkways must be clean
    - Exits must not be obstructed from inside or outside
    - Doors must unlocked from the inside during business hours

  • Do all exits and egress paths meet MHC standard?

  • Which part of the exit or egress does not meet standard?

Electrical

  • Electrical Outlet Standards
    - Outlets must be covered and free from holes or openings
    - Outlets exposed to weather (outside or moisture) must have weather covers
    - Junction boxes must be covered and free from holes or openings

  • Is the department meeting all electrical outlet standards?

  • Which part of the electrical outlets do not meet standard?

  • Extension Cord Standards
    - Must be free from damage, including missing ground prong & repair with electrical tape
    - Must be hung up out of the way when not in use
    - Must not be used as permanent wiring (zip tied to conduit or run through walls or doors)

  • Is the department meeting all extension cord standards?<br>

  • Which part of the extension cords do not meet standard?

  • Electrical Panel Standards
    - Panels must be labeled with Danger, High Voltage and Keep Out signage
    - All breakers must be properly labeled
    - All breaker boxes must be free of open void or holes greater than 1/8th inch
    - All breakers must be in proper working condition without tape
    - All electrical panels must have clear access and cannot be obstructed

  • Is the department meeting all electrical panel standards?

  • Which part of the electrical panel does not meet standard?

  • Have any employees completed Level 0 and Level 1 electric vehicle safety training through Kenworth?

Eye Wash Station/Bottles

  • Does this department have an eye wash station or bottles?

  • What type?

  • plumbed eye wash station.PNG
  • Plumbed Eye Wash Station Standards
    - Caps must be in place.
    - Basin must be clean and not broken.
    - Station must be clear from all obstructions.

  • Is the plumbed eye wash station meeting all standards?

  • Which part(s) of the plumbed eye was station does not meet standard?

  • gravity fed.PNG
  • Gravity Fed Eye Wash Station Standards
    - Basin must be clean.
    - Station must be clear from all obstructions.

  • Is the gravity fed eye wash station meeting all standards?<br>

  • Which part(s) of the gravity fed eye was station does not meet standard?

  • eye wash bottles.PNG
  • Eye Wash Bottles Standards
    Bottles cannot be a substitute for an eye wash station. They must only used as supplemental protection.
    - Cannot be expired.
    - Must be free from all obstructions.

  • Are the eye wash bottles meeting all standards?

  • Which part(s) of the eye wash bottles do not meet standard?

Flammable Storage

  • Are shop rags disposed of properly in an OSHA-approved container with a self-closing lid?

  • Does the branch have a flammable cabinet?

  • Does the branch have any gas or fuel cans?

  • Fuel Can Standard
    All gas or fuel cans must be:
    - Metal
    - Have a self-closing lid
    - Have a flash arrestor

  • Are the fuel cans meeting standard?<br><br>

  • Which part of the fuel cans does not meet standard?

First Aid

  • Does the department have a first aid kit?

  • First Aid Kit Standards
    - Cannot have any oral medication.
    - Must have bloodborne pathogen kit.
    - Must be clean and maintain a professional image.

  • Does the first aid kit meet all standards?

  • Which part of the first aid kit does not meet standard?

Fire Extinguishers

  • Fire Extinguisher.png
  • Fire Extinguisher Standards
    - Annual inspections must be completed by a third party.
    - Monthly inspections must be completed by the branch.
    - Must be clearly marked, free from obstruction, and mounted every 75'.
    - Must be mounted 3-5 feet from the floor.
    - Safety signage must be present.

  • Is the department meeting all fire extinguisher standards?

  • Which part(s) of the fire extinguishers does not meet standard?

Flywheel Machine

  • Does the department have a flywheel machine?

  • Flywheel Machine Standards
    -Controls must function properly & be free of damage, missing knobs/buttons
    -Power cord must free of damage
    -Grinding wheel must be free of chips, cracks, or any other damage
    -Front guard must be installed while the flywheel machine is operating

  • Does the flywheel machine meet all standards?

  • Which part of the flywheel machine does not meet standard?

Forklift

  • Does the department have a forklift?

  • What is the instructor(s) name?

  • Have they been trained on ShareKnowledge?

  • Have all employees who may operate a forklift in this department completed ShareKnowledge training in the last 3 years?

  • Do all employees who may operate a forklift in this department have a Hands On Evaluation on file on paper or in the SafetyCulture app?

  • Forklift Safe Operation Conditions
    - All components must be free wear, damage, or modification
    - Top of cab must be free of visual obstructions

  • Is the forklift in a safe operating condition?

  • Which component is not within safety operating condition?

  • Required Forklift Paperwork
    - Weekly Inspections - Quarterly Preventative Maintenance

  • Does the branch have proper inspections and maintenance records?

  • Which paperwork is out of compliance?

  • Forklift Safe Operation Standards
    - Seatbelt must be worn by all operators
    - Forks must be left down when not in use
    - Propane must be turned off at end of shift
    - Parking brake set when not being used
    - Horn sounded when passing through doors and reversing

  • Is the forklift being operated in a safe manner?

  • Which part of the forklift is not being operated in a safe manner?

Hazard Communication (HazCom)

  • Is the HazCom signage posted in the department?

  • Are all secondary containers/spray bottles properly labeled with their contents?

  • When asked, do employees know how to access Safety Data Sheets?

Hot Works

Oxygen/Acetylene

  • Is the department storing extra oxygen or acetylene?

  • Oxygen/Acetylene Storage Standards
    - All oxygen cylinders must be stored 20 feet from flammables
    - All compressed gas cylinders must be secured upright
    - All compressed gas cylinders must be capped when not in use

  • Is the department meeting all oxygen and acetylene storage standards?<br>

  • Which part of the oxygen and acetylene storage does not meet standard?

  • Does the department have a torch cart?

  • Torch Cart Standards
    - Cart must have a 5ft high fire wall
    - All gauges must be working with no broken or missing glass or plastic
    - Flash arrestors must be present on the torch
    - Appropriate gloves and goggles must be available on the cart

  • Does the torch cart meet all applicable standards?<br>

  • Which part of the torch cart does not meet standard?

Welder

  • Does the department have a welder?

  • Welder Standards
    - Welder must wear welding gloves
    - Welder must have appropriate welding helmet
    - Welder power cord must be free from all defects, including exposed or taped wiring

  • Does the welder meet all applicable standards?

  • Which part of the welder does not meet standard?

Hydraulic Press

  • Does the department have a hydraulic press?

  • Hydraulic Press Standards
    - Must have guarding covering work area
    - Area around press must meet MHC housekeeping standards
    - Must be anchored/secured to prevent walking or tipping

  • Does the hydraulic press meet all applicable standards?

  • Which part of the press does not meet standard?

Ladders/Work Platforms

  • Is the department free from all homemade or non-approved work platforms? (A frame ladders, homemade boxes, etc)

  • Does the department have a staircase ladder?

  • Is it in good condition with required rubber feet that are free from damage?

  • Do all podium ladders, step ladders, and other work platforms meet the minimum 375lbs rate rating?

  • Are all podium ladders properly secured by hook or chain in a designated area when not in use?

Lifting/Load Bearing Equipment

  • Are proper lifting techniques being observed?

  • When asked, do employees know when they are required to use assisted lifting?

  • Are employees using proper lifting assistance (equipment/team lift) when handling anything over 50 lbs?

  • If the steer axle is lifted, has the air system been bled and the parking brake been set?

  • When dropping drivelines, is the driveline pro used when applicable?

Jacks/Jack Stands

  • Are jack stands being utilized under all vehicles when the load is supported by a jack?

  • Are all jacks and jack stands free of defects and damage, labeled with the capacity, and equipped with the proper pin?

  • Which part of the jacks and jack stands does not meet standard?

Engine Work

  • Does the facility perform out of frame engine work?

  • How many engine stands does the branch have?

  • Engine Work Standards
    All out of frame engine work must be done on an MHC approved engine stand or must have 4 points of contact AND an overhead support, meaning it must be on an engine stand or 4 jacks and hoist (or another form of overhead support)

  • Does the out of frame engine work meet MHC standards?

  • Which part of the engine work did not meet standard?

  • Does the facility do midsize engine work?

Hoists, Cranes, Chain, Etc.

  • Does the department have a hoist/crane?

  • Hoist/Crane Standards
    - Load rating must be displayed on the structure, assembly, and hook
    - Crane/hoist must be inspected on an annual basis and inspection date must be clearly labeled on the crane/hoist
    - Crane controls must be clearly labeled
    - Hook has safety latch if it was designed with one

  • Does the crane/hoist meet all applicable standards?<br>

  • Which part of the crane/hoist does not meet standard?

  • Does the department have a cherry picker?

  • Cherry Picker Standards
    - Must be in proper working order/manufacturer’s intended condition
    - Must be labeled with weight capacity at each arm setting
    - If hook is designed to have safety latch, it must have one
    - Must have annual inspection and date of inspection must be labeled on cherry picker

  • Does the cherry picker meet all applicable standards?

  • Which part of the cherry picker does not meet standard?

  • Chain Standards
    - All lifting chains must be at least grade 8,80,800 or higher
    - All chains must be tagged with correct load rating
    - All chains must have annual inspection

  • Does all chain meet the applicable standards?

  • Which part of the chain does not meet standard?

  • Are all vehicles being serviced with lifted dump beds using a secondary locking device? Wood blocks are not approved as a secondary locking device.

Lighting

  • Does the department have adequate lighting?

  • Are all light bulbs working (no lights out)?

  • Is the department free of all metal, caged drop lights?

Lock Out/Tag Out

  • Hang Tags.png
  • Lock Out/Tag Out Standard
    All vehicles in the shop will have:
    - Key on floorboard
    - Tag hung from turn signal

  • Is the LOTO program in effect and properly administered per the work instruction?

  • Which part(s) of the LOTO Program does not meet standard?

Parts Cleaner (Solvent-Based Basin)

  • Is the parts cleaner free of all flammable products?

  • Are parts cleaners being used for their intended purpose and not as a work station?

Parts Washer (Automatic Steamer Cabinet)

  • Does the department have an automatic parts steamer cabinet?

  • Steamer Cabinet Standards
    - Must have signage stating "Caution/Hot"
    - Power cord must be free from all defects

  • Does the parts steamer cabinet meet all applicable standards?

  • Which part of parts steamer cabinet does not meet standard?

Personal Protective Equipment

  • Are safety glasses being worn by employees in the shop at all times?

  • Is the visitor safety glasses bin stocked and safety glasses readily available?

  • Are all visitors, vendors, and other MHC employees wearing safety glasses in the shop?

  • Are steel-toed or composite-toed boots being worn by all employees in the shop at all times?

  • Are all employees handling any tools, parts, or materials wearing cut resistant gloves?

  • Does this department have bump caps?

  • Is hearing protection (ear plugs) available for all employees?

  • Are all employees wearing googles when working under a truck?

  • Do employees have self-retracting knives?

  • Are they using them when cutting (as opposed to a pocketknife)?

  • When asked, do employees know where to get replacements of all PPE?

Rotary/Die Grinders

  • MHC Grinding and Cutting Standards
    - All rotary/die grinders including personal grinders must be equipped with the proper guards
    - The max revolutions per minute (rpm) rating of each abrasive wheel must be compatible with the rpm rating of the grinder motor
    - The power cord must free of damage including missing ground prong

  • Does the department meet all the grinding and cutting standards?

  • Which part of the cutting and grinding standards are not being followed?

  • Are all employees using cutting wheels or grinders wearing safety glasses AND face shields?

Service Pit

  • Does the department have a service pit?

  • Service Pit Standards
    - Must be clean without trash, rags, or spills
    - Must have a barrier around or over the the open pit
    - Must be well lit with all lights working

  • Does the service pit meet all applicable standards?

  • Which part of the service pit does not meet standard?

Spill Control

  • Does the branch have a Spill Prevention Control Countermeasure (SPCC) Plan developed and available?

  • Is spill containment (Green Stuff, oil dry) material present and readily available?

  • What is the branch using for spill containment?

  • Does the department have a spill kit for larger spills?

Tool Room

  • Is the tool room free of slips, trips, and falls?

  • Does it meet the MHC housekeeping standard?

  • Is it free from homemade tools?

  • Are all tools and equipment free of broken or fractured handles and in good working condition?

  • Are the striking ends of all seal drivers in good condition?

  • Are the power cords of all tools and equipment free from damage, including missing ground prongs?

  • Does the branch have a driveline pro?

  • Does the branch have a disc brake hub handler?

Wash Bay

  • Does the department have a wash bay?

  • Is the wash bay organized and does it meet MHC housekeeping standards?

  • Do all electrical outlets have the proper weather covers?

  • Is the Hotsy inside or outside of the wash bay?

  • Is the wash bay free from any barrels containing flammables?

Waste Lubricants

  • Are all oils and lubricants cleaned up and disposed of in a designated area that meets housekeeping standards?

  • Are all the spent oil materials (including mats, absorbent, socks) being disposed of properly?

  • Are all used oil, antifreeze, and fuel tanks labeled properly?

  • Per state regulations, is the department disposing of oil filters properly?

Oil Water Separator

  • Does the department have an oil water separator?

  • Is there paperwork showing the separator has been cleaned in the last year?

  • Are all drain grates in place, free from damage, and serving their original purpose?

Vehicles

  • Ask multiple employees their opinion on why we have Vehicle Safety Standards and DriveCam.

  • Was the employee able to discuss the Vehicle Safety Standards?

  • Does this department have a vehicle?

  • Vehicle Inspection

  • Vehicle
  • Asset Number

  • Take multiple pictures of the vehicle's exterior and interior condition.

  • Vehicle Safety Sticker

    Annotation 2020-06-29 123736.jpg
  • Does the vehicle have 3 of the stickers above?

  • No Phone Sticker

  • Does the vehicle have 1 of the stickers above on the pillar next to the driver's side door?

  • Max Speed Sticker

  • Does the vehicle have 1 of the stickers on the back bumper?

  • Is this a DOT or non-DOT vehicle?<br>- DOT vehicles have a GVWR over 10,00 lbs (anything bigger than F250)<br>- Non-DOT vehicles have a GVWR of 10,000 lbs and under (F250 and smaller)

  • Does the vehicle have proper daily DVIRs and weekly MHC inspections?

  • Take a picture of the inspections.

  • Does the vehicle have all required paperwork? Includes: <br>- Valid Registration<br>- Valid insurance card<br>- Collision Assistance Kit<br>- Annual DOT inspection (paperwork & legible sticker on vehicle)

  • Which required paperwork is missing?

  • Take a picture of the paperwork.

  • Does the vehicle have all required safety items?<br>- Functioning DriveCam<br>- First Aid Kit<br>- Reflective Vest and Hi-Viz Seatbelt Covers <br>- Cargo Securement<br>- Bluetooth<br>- Spill kit<br>- Safety Glasses<br>- Cut Resistant Gloves<br>- Phone Mount <br>- Lock Out Tags<br>- Extra Fuses<br>- Triangles or Flairs<br>- Secured Fire Extinguisher<br>- Wheel Chocks

  • Which safety items are missing?

  • Does the vehicle’s condition meet MHC standards? Includes: <br>- Must be clean inside/out and present a world-class appearance<br>- Asset number must be displayed - DOT # must be displayed on both sides in 2-inch bold letters<br>- Logos must be in good condition and free from peeling or tears<br>- Mirror and dash must be clear of all obstructions and items<br>- Vehicle must backed in or parked in a pull through manner <br>- Tires must not be damaged & have 1/8th of an inch tread<br>- Vehicle must be free from all damage, including tailgate<br>- Windshield must be free from all damage, including chips/cracks

  • What part of the vehicle’s condition and image does not meet standard?

  • Does the vehicle proper weekly inspections?

  • Does the vehicle have all of the required paperwork? Includes: <br>- Valid Registration<br>- Valid Insurance Card<br>- Collision Assistance Kit

  • Which required paperwork is missing?

  • Does the vehicle have ALL required safety items? Includes: <br>- Functioning DriveCam<br>- First Aid Kit<br>- Hi-Viz Seatbelt Covers <br>- Cargo Securement <br>- Bluetooth<br>- Spill Kit<br>- Safety Glasses<br>- Cut Resistant Gloves<br>- Phone Mount<br>- Lock Out Tag<br>- Secured Fire Extinguisher

  • Which safety items are missing?

  • Does the vehicle’s condition meet MHC standards? Includes: <br>- Must be clean inside/out and present a world-class appearance<br>- Asset number must be displayed <br>- Logos must be in good condition and free from peeling or tears<br>- Mirror and dash must be clear of all obstructions and items<br>- Vehicle must backed in or parked in a pull through manner <br>- Tires must not be damaged & have 1/8th of an inch tread<br>- Vehicle must be free from all damage, including tailgate<br>- Windshield must be free from all damage, including chips/cracks

  • What part of the vehicle’s condition and image does not meet standard?

Body Shop

Body Shop

  • Does the branch have a Body Shop?

Body Shop

General Housekeeping

  • Does the department meet all MHC housekeeping standards?

  • Is there perimeter/floor striping?

  • Is it good condition?

  • Is the department free from spills and other slips, trips, and fall hazards?

  • Is there “Employees/Authorized Personnel Only" signage?

  • Are all oil lines free from leaking, so they do not cause a trip or fall?

  • When asked, can employees name the Fundamentals of Safety concepts, including states of mind, critical errors, and recognize/analyze/strategize framework?

  • Did this department have a new hire?

  • Please list the employee(s) names.

  • Was the employee onboarded correctly and was it completed through Safety Culture?

Air Compressor

  • Does the department have an air compressor?

  • What state is the audit being conducted?

  • You state does not require air compressor inspections. Continue to the next question.

  • Has the air compressor been inspected by the state within the last year?

  • Has the air compressor been inspected by the state within the past 2 years?

  • Has the air compressor been inspected by the state within the past 3 years?

  • Air Compressor Standards
    -Must have a "Machine Starts Automatically" sign
    -All drive belts must be guarded
    -Must be equipped with pressure relief valves & accurate pressure gauges

  • Does the air compressor meet all standards?

  • Which part of the air compressor does not meet standard?

Air Hoses

  • Air Hose Standards
    - Hoses must never be left on the floor when not in use
    - Hoses must be free from physical damage and non-approved repairs (hose clamp and tape)
    - Air guns must be OSHA approved with the safety relief tip when used for cleaning purposes

  • Does the department meet all air hose standards?

  • What part of the air hoses do not meet standard?

Alignment Pit

  • Does the department have an alignment pit?

  • Alignment Pit Standards
    - Housekeeping meets MHC standard
    - Must have barriers around pit
    - All ramps and columns must be free from damage

  • Does the alignment pit meet all applicable standards?

  • Which part of the alignment pit does not meet standard?

Behavioral Observations

  • Discuss with the Service Manager and Technicians on how often the Foreman is seen walking the shop.

  • How many times throughout the day is the Foreman seen walking the shop?

  • Observe a technician and ask the following questions:

  • Which job is the technician working on?

  • Can the technician effectively discuss what they are working on?

  • Can the technician determine hazards and risk present in each task?

  • Can the technician explain what preventative controls they have taken in order to conduct the work safely?

  • Can the technician effectively discuss what they are working on?

  • Can the technician determine hazards and risk present in each task?

  • Can the technician explain what preventative controls they have taken in order to conduct the work safely?

  • Can the technician effectively discuss what they are working on?

  • Can the technician determine hazards and risk present in each task?

  • Can the technician explain what preventative controls they have taken in order to conduct the work safely?

  • Can the technician effectively discuss what they are working on?

  • Can the technician determine hazards and risk present in each task?

  • Can the technician explain what preventative controls they have taken in order to conduct the work safely?

  • Can the technician effectively discuss what they are working on?

  • Can the technician determine hazards and risk present in each task?

  • Can the technician explain what preventative controls they have taken in order to conduct the work safely?

  • Are creepers up when not in use, so they do not cause a trip hazard?

  • Are employees maintaining 3 points of contact at all times?

  • Is the department holding safety huddles?

  • How often?

  • Is the department holding crew meetings?

Batteries

  • Is the department storing batteries?

  • Battery Storage Standards
    - Battery cores must be stored on a containment pallet
    - Batteries that do not have a handle must be transported by battery carrier - Eye wash station must be within 75 feet of batteries
    - Batteries must be stacked in an orderly fashion and ready for collection (not in a pile or out of order)

  • Does the department meeting all battery storage standards?

  • Which part of storing batteries does not meet standard?

  • Take a picture of the battery storage area.

Bay Doors

  • Bay Door Standard
    - Must be all the way open or closed, not partially open
    - Must be free of damage

  • Is the branch meeting all bay door standards?

  • Which part of the bay doors do not meet standard?

  • Are employees observed using spotters or the G.O.A.L method when pulling trucks in and out of bays?

Bench Grinder

  • Does the department have a bench grinder?

  • Bench Grinder Standards
    - Sideguards must cover nut and flange
    - Work rest must be within1/8-inch of the wheel
    - Tongue guard must be within 1/4-inch of the wheel
    - Grinding edge of wheel must flat and free of metal impingements or chips
    - Face shield must be available at station and worn when in use

    GrinderBench.png
  • Does the bench grinder meet all standards?

  • Which part of the bench grinder does not meet standard?

Chock Blocks

  • Are chock blocks located in a designated area, so they do not cause a trip hazard when not in use?

  • Are chock blocks used for all vehicles that are being serviced inside and outside the bays?

  • Are chock blocks in good condition?

Chop Saw

  • Does the department have a chop saw?

  • Chop Saw Standards
    - Must be in good working condition
    - Work area must be clean and orderly with no used parts or waste
    - Face shield & leather gloves must be at the station and worn when in use
    - Power cord must be free from defects and have a ground prong
    - Must be secured/anchored to work area

  • Does the chop saw meet all standards?

  • Which part of the chop saw does not meet standard?

CNG/LNG

  • Is the department performing work on CNG/LNG vehicles?

  • Is the facility equipped with a gas detection sensors?

  • Is the CNG service being performed inside or outside the building?

  • If the facility doesn't contain a detection system, CNG powered vehicles are only allowed in a facility if the vehicle is completely purged with a wash out ticket. If the vehicle is not completely purged with a wash out ticket, it must be removed from inside the facility immediately.

  • Are the vehicles completely purged?

  • Working on CNG vehicles outside is permitted. Please continue the audit.

  • Facilities with gas detection systems are permitted to work on CNG/LNG vehicles inside. Please continue the audit.

Drill Press

  • Does the department have a drill press?

  • Drill Press Standard
    - Drill bit must have a guard
    - Power cord must be free from defect and include a ground prong
    - Face shield must be present and used during operation
    - Drive belts must be guarded
    - Drill press must be secured/anchored

  • Does the drill press meet all standards?<br>

  • What part of the drill press does not meet standard?

Egress & Exits

  • Do all lighted exit signs and emergency lighting work when tested?

  • MHC Egress and Exit Standards
    - Walkways must be clean
    - Exits must not be obstructed from inside or outside
    - Doors must unlocked from the inside during business hours

  • Do all exits and egress paths meet MHC standard?

  • Which part of the exit or egress does not meet standard?

Electrical

  • Electrical Outlet Standards
    - Outlets must be covered and free from holes or openings
    - Outlets exposed to weather (outside or moisture) must have weather covers
    - Junction boxes must be covered and free from holes or openings

  • Is the department meeting all electrical outlet standards?

  • Which part of the electrical outlets do not meet standard?

  • Extension Cord Standards
    - Must be free from damage, including missing ground prong & repair with electrical tape
    - Must be hung up out of the way when not in use
    - Must not be used as permanent wiring (zip tied to conduit or run through walls or doors)

  • Is the department meeting all extension cord standards?<br>

  • Which part of the extension cords do not meet standard?

  • Electrical Panel Standards
    - Panels must be labeled with Danger, High Voltage and Keep Out signage
    - All breakers must be properly labeled
    - All breaker boxes must be free of open void or holes greater than 1/8th inch
    - All breakers must be in proper working condition without tape
    - All electrical panels must have clear access and cannot be obstructed

  • Is the department meeting all electrical panel standards?

  • Which part of the electrical panel does not meet standard?

  • Have any employees completed Level 0 and Level 1 electric vehicle safety training through Kenworth?

Eye Wash Station/Bottles

  • Does this department have an eye wash station or bottles?

  • What type?

  • plumbed eye wash station.PNG
  • Plumbed Eye Wash Station Standards
    - Caps must be in place.
    - Basin must be clean and not broken.
    - Station must be clear from all obstructions.

  • Is the plumbed eye wash station meeting all standards?

  • Which part(s) of the plumbed eye was station does not meet standard?

  • gravity fed.PNG
  • Gravity Fed Eye Wash Station Standards
    - Basin must be clean.
    - Station must be clear from all obstructions.

  • Is the gravity fed eye wash station meeting all standards?<br>

  • Which part(s) of the gravity fed eye was station does not meet standard?

  • eye wash bottles.PNG
  • Eye Wash Bottles Standards
    Bottles cannot be a substitute for an eye wash station. They must only used as supplemental protection.
    - Cannot be expired.
    - Must be free from all obstructions.

  • Are the eye wash bottles meeting all standards?

  • Which part(s) of the eye wash bottles do not meet standard?

Flammable Storage

  • Are shop rags disposed of properly in an OSHA-approved container with a self-closing lid?

  • Does the branch have a flammable cabinet?

  • Does the branch have any gas or fuel cans?

  • Fuel Can Standard
    All gas or fuel cans must be:
    - Metal
    - Have a self-closing lid
    - Have a flash arrestor

  • Are the fuel cans meeting standard?<br><br>

  • Which part of the fuel cans does not meet standard?

First Aid

  • Does the department have a first aid kit?

  • First Aid Kit Standards
    - Cannot have any oral medication.
    - Must have bloodborne pathogen kit.
    - Must be clean and maintain a professional image.

  • Does the first aid kit meet all standards?

  • Which part of the first aid kit does not meet standard?

Fire Extinguishers

  • Fire Extinguisher.png
  • Fire Extinguisher Standards
    - Annual inspections must be completed by a third party.
    - Monthly inspections must be completed by the branch.
    - Must be clearly marked, free from obstruction, and mounted every 75'.
    - Must be mounted 3-5 feet from the floor.
    - Safety signage must be present.

  • Is the department meeting all fire extinguisher standards?

  • Which part(s) of the fire extinguishers does not meet standard?

Forklift

  • Does the department have a forklift?

  • What is the instructor(s) name?

  • Have they been trained on ShareKnowledge?

  • Have all employees who may operate a forklift in this department completed ShareKnowledge training in the last 3 years?

  • Do all employees who may operate a forklift in this department have a Hands On Evaluation on file on paper or in the SafetyCulture app?

  • Forklift Safe Operation Conditions
    - All components must be free wear, damage, or modification
    - Top of cab must be free of visual obstructions

  • Is the forklift in a safe operating condition?

  • Which component is not within safety operating condition?

  • Required Forklift Paperwork
    - Weekly Inspections - Quarterly Preventative Maintenance

  • Does the branch have proper inspections and maintenance records?

  • Which paperwork is out of compliance?

  • Forklift Safe Operation Standards
    - Seatbelt must be worn by all operators
    - Forks must be left down when not in use
    - Propane must be turned off at end of shift
    - Parking brake set when not being used
    - Horn sounded when passing through doors and reversing

  • Is the forklift being operated in a safe manner?

  • Which part of the forklift is not being operated in a safe manner?

Hazard Communication (HazCom)

  • Is the HazCom signage posted in the department?

  • Are all secondary containers/spray bottles properly labeled with their contents?

  • When asked, do employees know how to access Safety Data Sheets?

Hot Works

Oxygen/Acetylene

  • Is the department storing extra oxygen or acetylene?

  • Oxygen/Acetylene Storage Standards
    - All oxygen cylinders must be stored 20 feet from flammables
    - All compressed gas cylinders must be secured upright
    - All compressed gas cylinders must be capped when not in use

  • Is the department meeting all oxygen and acetylene storage standards?<br>

  • Which part of the oxygen and acetylene storage does not meet standard?

  • Does the department have a torch cart?

  • Torch Cart Standards
    - Cart must have a 5ft high fire wall
    - All gauges must be working with no broken or missing glass or plastic
    - Flash arrestors must be present on the torch
    - Appropriate gloves and goggles must be available on the cart

  • Does the torch cart meet all applicable standards?<br>

  • Which part of the torch cart does not meet standard?

Welder

  • Does the department have a welder?

  • Welder Standards
    - Welder must wear welding gloves
    - Welder must have appropriate welding helmet
    - Welder power cord must be free from all defects, including exposed or taped wiring

  • Does the welder meet all applicable standards?

  • Which part of the welder does not meet standard?

Hydraulic Press

  • Does the department have a hydraulic press?

  • Hydraulic Press Standards
    - Must have guarding covering work area
    - Area around press must meet MHC housekeeping standards
    - Must be anchored/secured to prevent walking or tipping

  • Does the hydraulic press meet all applicable standards?

  • Which part of the press does not meet standard?

Ladders/Work Platforms

  • Is the department free from all homemade or non-approved work platforms? (A frame ladders, homemade boxes, etc)

  • Does the department have a staircase ladder?

  • Is it in good condition with required rubber feet that are free from damage?

  • Do all podium ladders, step ladders, and other work platforms meet the minimum 375lbs rate rating?

  • Are all podium ladders properly secured by hook or chain in a designated area when not in use?

Lifting/Load Bearing Equipment

  • Are proper lifting techniques being observed?

  • When asked, do employees know when they are required to use assisted lifting?

  • Are employees using proper lifting assistance (equipment/team lift) when handling anything over 50 lbs?

Jacks/Jack Stands

  • Are jack stands being utilized under all vehicles when the load is supported by a jack?

  • Are all jacks and jack stands free of defects and damage, labeled with the capacity, and equipped with the proper pin?

  • Which part of the jacks and jack stands does not meet standard?

Engine Work

  • Does the facility perform out of frame engine work?

  • How many engine stands does the branch have?

  • Engine Work Standards
    All out of frame engine work must be done on an MHC approved engine stand or must have 4 points of contact AND an overhead support, meaning it must be on an engine stand or 4 jacks and hoist (or another form of overhead support)

  • Does the out of frame engine work meet MHC standards?

  • Which part of the engine work did not meet standard?

  • Does the facility do midsize engine work?

Hoists, Cranes, Chain, Etc.

  • Does the department have a hoist/crane?

  • Hoist/Crane Standards
    - Load rating must be displayed on the structure, assembly, and hook
    - Crane/hoist must be inspected on an annual basis and inspection date must be clearly labeled on the crane/hoist
    - Crane controls must be clearly labeled
    - Hook has safety latch if it was designed with one

  • Does the crane/hoist meet all applicable standards?<br>

  • Which part of the crane/hoist does not meet standard?

  • Does the department have a cherry picker?

  • Cherry Picker Standards
    - Must be in proper working order/manufacturer’s intended condition
    - Must be labeled with weight capacity at each arm setting
    - If hook is designed to have safety latch, it must have one
    - Must have annual inspection and date of inspection must be labeled on cherry picker

  • Does the cherry picker meet all applicable standards?

  • Which part of the cherry picker does not meet standard?

  • Chain Standards
    - All lifting chains must be at least grade 8,80,800 or higher
    - All chains must be tagged with correct load rating
    - All chains must have annual inspection

  • Does all chain meet the applicable standards?

  • Which part of the chain does not meet standard?

  • Are all vehicles being serviced with lifted dump beds using a secondary locking device? Wood blocks are not approved as a secondary locking device.

Lighting

  • Does the department have adequate lighting?

  • Are all light bulbs working (no lights out)?

  • Is the department free of all metal, caged drop lights?

Lock Out/Tag Out

  • Hang Tags.png
  • Lock Out/Tag Out Standard
    All vehicles in the shop will have:
    - Key on floorboard
    - Tag hung from turn signal

  • Is the LOTO program in effect and properly administered per the work instruction?

  • Which part(s) of the LOTO Program does not meet standard?

Paint Booth

  • Does this Body Shop have a paint booth?

  • Are there light brown paper or approved plastic bags covering the sprinkler heads in paint booth?

  • Does the paint booth have a self-closing door?

  • Is there “Door Closes Automatically” signage on the mixing room and paint booth doors?

  • Is there a fire extinguisher near the paint booth?

  • Is all shelving in the paint booth approved and made of metal?

Paint Waste

  • Paint waste drum Bonding and Grounding Standard
    - Bonding prevents sparks
    - Grounding provides a path for electricity to safely dissipate

    Paint Waste.jpg
  • Is the paint waste drum bonded and grounded?

  • What products are the branch using for prep products for painting?

  • How is the branch disposing of solvent-contaminated wipes? (Note: typically wipes with thinner on them used to prep for painting.)

Personal Protective Equipment

  • Are safety glasses being worn by employees in the shop at all times?

  • Is the visitor safety glasses bin stocked and safety glasses readily available?

  • Are all visitors, vendors, and other MHC employees wearing safety glasses in the shop?

  • Are steel-toed or composite-toed boots being worn by all employees in the shop at all times?

  • Are all employees handling any tools, parts, or materials wearing cut resistant gloves?

  • Does this department have bump caps?

  • Is hearing protection (ear plugs) available for all employees?

  • Are all employees wearing googles when working under a truck?

  • Do employees have self-retracting knives?

  • Are they using them when cutting (as opposed to a pocketknife)?

  • When asked, do employees know where to get replacements of all PPE?

Respirator Training

  • Has respirator training, medical evaluations, and fit testing been completed for all employees upon hire or at least in the last year?

  • Are employees who are wearing respirators free of any facial hair that would prevent the respirator from getting the proper seal?

  • Are respirators being stored properly when not in use? They must be stored in a closed bag outside the mixing room when not in use.

Rotary/Die Grinders

  • MHC Grinding and Cutting Standards
    - All rotary/die grinders including personal grinders must be equipped with the proper guards
    - The max revolutions per minute (rpm) rating of each abrasive wheel must be compatible with the rpm rating of the grinder motor
    - The power cord must free of damage including missing ground prong

  • Does the department meet all the grinding and cutting standards?

  • Which part of the cutting and grinding standards are not being followed?

  • Are all employees using cutting wheels or grinders wearing safety glasses AND face shields?

Spill Control

  • Does the branch have a Spill Prevention Control Countermeasure (SPCC) Plan developed and available?

  • Is spill containment (Green Stuff, oil dry) material present and readily available?

  • What is the branch using for spill containment?

  • Does the department have a spill kit for larger spills?

Tool Room

  • Is the tool room free of slips, trips, and falls?

  • Does it meet the MHC housekeeping standard?

  • Is it free from homemade tools?

  • Are all tools and equipment free of broken or fractured handles and in good working condition?

  • Are the striking ends of all seal drivers in good condition?

  • Are the power cords of all tools and equipment free from damage, including missing ground prongs?

Wash Bay

  • Does the department have a wash bay?

  • Is the wash bay organized and does it meet MHC housekeeping standards?

  • Do all electrical outlets have the proper weather covers?

  • Is the Hotsy inside or outside of the wash bay?

  • Is the wash bay free from any barrels containing flammables?

Oil Water Separator

  • Does the department have an oil water separator?

  • Is there paperwork showing the separator has been cleaned in the last year?

  • Are all drain grates in place, free from damage, and serving their original purpose?

Vehicles

  • Ask multiple employees their opinion on why we have Vehicle Safety Standards and DriveCam.

  • Was the employee able to discuss the Vehicle Safety Standards?

  • Does this department have a vehicle?

  • Vehicle Inspection

  • Vehicle
  • Asset Number

  • Take multiple pictures of the vehicle's exterior and interior condition.

  • Vehicle Safety Sticker

    Annotation 2020-06-29 123736.jpg
  • Does the vehicle have 3 of the stickers above?

  • No Phone Sticker

  • Does the vehicle have 1 of the stickers above on the pillar next to the driver's side door?

  • Max Speed Sticker

  • Does the vehicle have 1 of the stickers on the back bumper?

  • Is this a DOT or non-DOT vehicle?<br>- DOT vehicles have a GVWR over 10,00 lbs (anything bigger than F250)<br>- Non-DOT vehicles have a GVWR of 10,000 lbs and under (F250 and smaller)

  • Does the vehicle have proper daily DVIRs and weekly MHC inspections?

  • Take a picture of the inspections.

  • Does the vehicle have all required paperwork? Includes: <br>- Valid Registration<br>- Valid insurance card<br>- Collision Assistance Kit<br>- Annual DOT inspection (paperwork & legible sticker on vehicle)

  • Which required paperwork is missing?

  • Take a picture of the paperwork.

  • Does the vehicle have all required safety items?<br>- Functioning DriveCam<br>- First Aid Kit<br>- Reflective Vest and Hi-Viz Seatbelt Covers <br>- Cargo Securement<br>- Bluetooth<br>- Spill kit<br>- Safety Glasses<br>- Cut Resistant Gloves<br>- Phone Mount <br>- Lock Out Tags<br>- Extra Fuses<br>- Triangles or Flairs<br>- Secured Fire Extinguisher<br>- Wheel Chocks

  • Which safety items are missing?

  • Does the vehicle’s condition meet MHC standards? Includes: <br>- Must be clean inside/out and present a world-class appearance<br>- Asset number must be displayed - DOT # must be displayed on both sides in 2-inch bold letters<br>- Logos must be in good condition and free from peeling or tears<br>- Mirror and dash must be clear of all obstructions and items<br>- Vehicle must backed in or parked in a pull through manner <br>- Tires must not be damaged & have 1/8th of an inch tread<br>- Vehicle must be free from all damage, including tailgate<br>- Windshield must be free from all damage, including chips/cracks

  • What part of the vehicle’s condition and image does not meet standard?

  • Does the vehicle proper weekly inspections?

  • Does the vehicle have all of the required paperwork? Includes: <br>- Valid Registration<br>- Valid Insurance Card<br>- Collision Assistance Kit

  • Which required paperwork is missing?

  • Does the vehicle have ALL required safety items? Includes: <br>- Functioning DriveCam<br>- First Aid Kit<br>- Hi-Viz Seatbelt Covers <br>- Cargo Securement <br>- Bluetooth<br>- Spill Kit<br>- Safety Glasses<br>- Cut Resistant Gloves<br>- Phone Mount<br>- Lock Out Tag<br>- Secured Fire Extinguisher

  • Which safety items are missing?

  • Does the vehicle’s condition meet MHC standards? Includes: <br>- Must be clean inside/out and present a world-class appearance<br>- Asset number must be displayed <br>- Logos must be in good condition and free from peeling or tears<br>- Mirror and dash must be clear of all obstructions and items<br>- Vehicle must backed in or parked in a pull through manner <br>- Tires must not be damaged & have 1/8th of an inch tread<br>- Vehicle must be free from all damage, including tailgate<br>- Windshield must be free from all damage, including chips/cracks

  • What part of the vehicle’s condition and image does not meet standard?

Parts

Parts

  • Does the branch have a Parts Department?

Parts

Behavioral

  • Did this department have a new hire?

  • Please list the employee(s) names.

  • Was the employee onboarded correctly and was it completed through Safety Culture?

  • When asked, can employees name the Fundamentals of Safety concepts, including states of mind, critical errors, and recognize/analyze/strategize framework?

  • Is the department holding safety huddles?

  • How often?

  • Is the department holding crew meetings?

Batteries

  • Battery Storage Standards
    - No MHC vehicle should transport more than 1000lbs of batteries
    - Battery cores must be stored on a containment pallet
    - Batteries that do not have a handle must be transported by battery carrier - Eye wash station must be within 75 feet of batteries
    - Batteries must be stacked in an orderly fashion and ready for collection (not in a pile or out of order)

  • Is the department meeting all battery storage standards?

  • Which part of storing batteries does not meet standard?

Bullpen

  • Does the department have a bullpen?

  • Bullpen Standards
    - Must be clean, organized, and free from all trash and debris
    - Must be properly secured to prevent theft
    - Fencing must be free from all damage

  • Does bullpen meet all standards?

  • Which part of the bullpen does not meet standard?

Chop Saw

  • Does the department have a chop saw?

  • Chop Saw Standards
    - Must be in good working condition
    - Work area must be clean and orderly with no used parts or waste
    - Face shield & leather gloves must be at the station and worn when in use
    - Power cord must be free from defects and have a ground prong
    - Must be secured/anchored to work area

  • Does the chop saw meet all standards?

  • Which part of the chop saw does not meet standard?

Egress & Exits

  • Do all lighted exit signs and emergency lighting work when tested?

  • MHC Egress and Exit Standards
    - Walkways must be clean
    - Exits must not be obstructed from inside or outside
    - Doors must unlocked from the inside during business hours

  • Do all exits and egress paths meet MHC standard?

  • Which part of the exit or egress does not meet standard?

Electrical

  • Electrical Outlet Standards
    - Outlets must be covered and free from holes or openings
    - Outlets exposed to weather (outside or moisture) must have weather covers
    - Junction boxes must be covered and free from holes or openings

  • Is the department meeting all electrical outlet standards?

  • Which part of the electrical outlets do not meet standard?

  • Extension Cord Standards
    - Must be free from damage, including missing ground prong & repair with electrical tape
    - Must be hung up out of the way when not in use
    - Must not be used as permanent wiring (zip tied to conduit or run through walls or doors)

  • Is the department meeting all extension cord standards?<br>

  • Which part of the extension cords do not meet standard?

  • Electrical Panel Standards
    - Panels must be labeled with Danger, High Voltage and Keep Out signage
    - All breakers must be properly labeled
    - All breaker boxes must be free of open void or holes greater than 1/8th inch
    - All breakers must be in proper working condition without tape
    - All electrical panels must have clear access and cannot be obstructed

  • Is the department meeting all electrical panel standards?

  • Which part of the electrical panel does not meet standard?

Eye Wash Station/Bottles

  • Does this department have an eye wash station or bottles?

  • What type?

  • plumbed eye wash station.PNG
  • Plumbed Eye Wash Station Standards
    - Caps must be in place.
    - Basin must be clean and not broken.
    - Station must be clear from all obstructions.

  • Is the plumbed eye wash station meeting all standards?

  • Which part(s) of the plumbed eye was station does not meet standard?

  • gravity fed.PNG
  • Gravity Fed Eye Wash Station Standards
    - Basin must be clean.
    - Station must be clear from all obstructions.

  • Is the gravity fed eye wash station meeting all standards?<br>

  • Which part(s) of the gravity fed eye was station does not meet standard?

  • eye wash bottles.PNG
  • Eye Wash Bottles Standards
    Bottles cannot be a substitute for an eye wash station. They must only used as supplemental protection.
    - Cannot be expired.
    - Must be free from all obstructions.

  • Are the eye wash bottles meeting all standards?

  • Which part(s) of the eye wash bottles do not meet standard?

Fire Extinguishers

  • Fire Extinguisher.png
  • Fire Extinguisher Standards
    - Annual inspections must be completed by a third party.
    - Monthly inspections must be completed by the branch.
    - Must be clearly marked, free from obstruction, and mounted every 75'.
    - Must be mounted 3-5 feet from the floor.
    - Safety signage must be present.

  • Is the department meeting all fire extinguisher standards?

  • Which part(s) of the fire extinguishers does not meet standard?

First Aid

  • Does the department have a first aid kit?

  • First Aid Kit Standards
    - Cannot have any oral medication.
    - Must have bloodborne pathogen kit.
    - Must be clean and maintain a professional image.

  • Does the first aid kit meet all standards?

  • Which part of the first aid kit does not meet standard?

Forklift

  • Does the department have a forklift?

  • What is the instructor(s) name?

  • Have they been trained on ShareKnowledge?

  • Have all employees who may operate a forklift in this department completed ShareKnowledge training in the last 3 years?

  • Do all employees who may operate a forklift in this department have a Hands On Evaluation on file on paper or in the SafetyCulture app?

  • Forklift Safe Operation Conditions
    - All components must be free wear, damage, or modification
    - Top of cab must be free of visual obstructions

  • Is the forklift in a safe operating condition?

  • Which component is not within safety operating condition?

  • Required Forklift Paperwork
    - Weekly Inspections - Quarterly Preventative Maintenance

  • Does the branch have proper inspections and maintenance records?

  • Which paperwork is out of compliance?

  • Forklift Safe Operation Standards
    - Seatbelt must be worn by all operators
    - Forks must be left down when not in use
    - Propane must be turned off at end of shift
    - Parking brake set when not being used
    - Horn sounded when passing through doors and reversing

  • Is the forklift being operated in a safe manner?

  • Which part of the forklift is not being operated in a safe manner?

Hazard Communication (HazCom)

  • Is the HazCom signage posted in the department?

  • Are all secondary containers/spray bottles properly labeled with their contents?

  • When asked, do employees know how to access Safety Data Sheets?

  • Is the department free from any plastic or non-OSHA approved fuel cans? <br>

Housekeeping

  • Does the department meet all MHC housekeeping standards?

  • Are there empty barrels outside?

  • Are they labeled and capped?

  • Are they in an excessive amount?

  • Are all aisles free of obstructions and maintain a clear means of egress?

  • Are items on shelves not protruding into walkways causing trip hazards?

Ladders/Work Platforms/Tooling

  • Is the department free from all homemade or non-approved work platforms? (A frame ladders, homemade boxes, etc)

  • Does the department have a staircase ladder?

  • Is it in good condition with required rubber feet that are free from damage?

  • Do all podium ladders, step ladders, and other work platforms meet the minimum 375lbs rate rating?

  • Are all podium ladders properly secured by hook or chain in a designated area when not in use?

Lifting/Load Bearing Equipment

  • Are proper lifting techniques being observed?

  • When asked, do employees know when they are required to use assisted lifting?

  • Are employees using proper lifting assistance (equipment/team lift) when handling anything over 50 lbs?

Lighting

  • Does the department have adequate lighting?

  • Are all light bulbs working (no lights out)?

  • Is the department free of all metal, caged drop lights?

Mezzanine

  • Does the department have a mezzanine?

  • MHC Mezzanine Condition Standards
    - Load rating must be posted and clearly visible
    - Gate must withstand 200lbs & have a sufficient locking mechanism
    - Toe boards for upper levels must be at least 4in high and on all railings
    - The railing must be able to support 200lbs
    - Overhead projections must be clearly marked & protected

  • Does the mezzanine meet all applicable standards?

  • Which part of the mezzanine does not meet standard?

  • Was the mezzanine gate observed to be closed when not in use?

  • Are products stored next to the railing placed below the railing and in a way to prevent items from falling over or through the railings?

  • Is the grade/flooring/steps of mezzanine free from slip, trip, and fall hazards?

  • Are products being stored at least 18in between sprinkler heads and 36in from any heaters?

  • Are the mezzanine aisles clear and free from trash and debris?

Personal Protective Equipment

  • Are steel-toed or composite-toed shoes being worn by all employees who perform any work in the warehouse?

  • Are all employees handling any tools, parts, or materials wearing cut resistant gloves?

  • Do employees have self-retracting knives?

  • Are they using them when cutting (as opposed to a pocketknife)?

  • Are safety glasses being worn by employees in the shop at all times?

  • When asked, do employees know where to get replacements of all PPE?

Shelving/Racking

  • Shelving/Racking Standard
    - Must be metal. Cannot be wood, so water can pass in the event of a fire
    - Must be secured or anchored to prevent tipping
    - Heavier items must be stored at or below waist level to prevent injuries
    - Racking and support legs must be free from damage
    - Pallet racking guards must be in place to protect the legs from forklift traffic

  • Does the shelving and racking meet all applicable standards?

  • What part of the shelving and racking does not meet standard?

Showroom

  • Showroom Standards
    - Product must be displayed in a manner that will not tip over
    - All pallets should be covered with product and not present a trip hazard (corners of pallets should not be empty)
    - Ceiling tiles must be in good condition
    - Nothing should protrude into aisles or walkways

  • Does the showroom meet all applicable standards?

  • What part of the showroom does not meet standard?

Vehicles

  • Ask multiple employees if they can recite the Vehicle Safety Standards.

  • Was the employee able to recite the Vehicle Safety Standards?

  • Does this department have a vehicle?

  • Vehicle Inspection

  • Vehicle
  • Asset Number

  • Take multiple pictures of the vehicle's exterior and interior condition.

  • Vehicle Safety Sticker

    Annotation 2020-06-29 123736.jpg
  • Does the vehicle have 3 of the stickers above?

  • No Phone Sticker

  • Does the vehicle have 1 of the stickers above on the pillar next to the driver's side door?

  • Max Speed Sticker

  • Does the vehicle have 1 of the stickers on the back bumper?

  • Does this vehicle have a Samsung XD Tablet Mount?

  • Is the mount obscuring the DriveCam lens?

  • Ensure the Management and Drivers understand that this is the only electronic device to be utilized.

  • Ensure the Management and Drivers understand that this is the only electronic device to be utilized.

  • Is this a DOT or non-DOT vehicle?<br>- DOT vehicles have a GVWR over 10,00 lbs (anything bigger than F250)<br>- Non-DOT vehicles have a GVWR of 10,000 lbs and under (F250 and smaller)

  • Does the vehicle have proper daily DVIRs and weekly MHC inspections?

  • Take a picture of the inspections.

  • Does the vehicle have all required paperwork? Includes: <br>- Valid Registration<br>- Valid insurance card<br>- Collision Assistance Kit<br>- Annual DOT inspection (paperwork & legible sticker on vehicle)

  • Which required paperwork is missing?

  • Take a picture of the paperwork.

  • Does the vehicle have all required safety items?<br>- Functioning DriveCam<br>- First Aid Kit<br>- Reflective Vest and Hi-Viz Seatbelt Covers <br>- Cargo Securement<br>- Bluetooth<br>- Spill kit<br>- Safety Glasses<br>- Cut Resistant Gloves<br>- Phone Mount <br>- Lock Out Tags<br>- Extra Fuses<br>- Triangles or Flairs<br>- Secured Fire Extinguisher<br>- Wheel Chocks

  • Which safety items are missing?

  • Does the vehicle’s condition meet MHC standards? Includes: <br>- Must be clean inside/out and present a world-class appearance<br>- Asset number must be displayed - DOT # must be displayed on both sides in 2-inch bold letters<br>- Logos must be in good condition and free from peeling or tears<br>- Mirror and dash must be clear of all obstructions and items<br>- Vehicle must backed in or parked in a pull through manner <br>- Tires must not be damaged & have 1/8th of an inch tread<br>- Vehicle must be free from all damage, including tailgate<br>- Windshield must be free from all damage, including chips/cracks

  • What part of the vehicle’s condition and image does not meet standard?

  • Does the vehicle proper weekly inspections?

  • Does the vehicle have all of the required paperwork? Includes: <br>- Valid Registration<br>- Valid Insurance Card<br>- Collision Assistance Kit

  • Which required paperwork is missing?

  • Does the vehicle have ALL required safety items? Includes: <br>- Functioning DriveCam<br>- First Aid Kit<br>- Hi-Viz Seatbelt Covers <br>- Cargo Securement <br>- Bluetooth<br>- Spill Kit<br>- Safety Glasses<br>- Cut Resistant Gloves<br>- Phone Mount<br>- Lock Out Tag<br>- Secured Fire Extinguisher

  • Which safety items are missing?

  • Does the vehicle’s condition meet MHC standards? Includes: <br>- Must be clean inside/out and present a world-class appearance<br>- Asset number must be displayed <br>- Logos must be in good condition and free from peeling or tears<br>- Mirror and dash must be clear of all obstructions and items<br>- Vehicle must backed in or parked in a pull through manner <br>- Tires must not be damaged & have 1/8th of an inch tread<br>- Vehicle must be free from all damage, including tailgate<br>- Windshield must be free from all damage, including chips/cracks

  • What part of the vehicle’s condition and image does not meet standard?

Dump Body Fabrication

Dump Body Fabrication

  • Does this branch have Dump Body Fabrication?

Dump Body Fabrication

Behavioral Observation

  • Take multiple pictures of the housekeeping throughout the department.

  • Is the department free from slip, trip and fall hazards?

  • Are employees practicing safe lifting techniques (using lifting equipment like a cart/dolly or assisted lifting like a team lift) for all items over 50 lbs?

Egress & Exits

  • Do all lighted exit signs and emergency lighting work when tested?

  • MHC Egress and Exit Standards
    - Walkways to exits must be clean.
    - Exits must not be obstructed from the inside or outside.
    - Exit doors must unlocked from the inside during business hours.

  • Do all exits and egress paths meet MHC standards?

Eye Wash Station/Bottles

  • Does this department have an eye wash station or bottles?

  • What type?

  • plumbed eye wash station.PNG
  • Plumbed Eye Wash Station Standards
    - Caps must be in place.
    - Basin must be clean and not broken.
    - Station must be clear from all obstructions.

  • Is the plumbed eye wash station meeting all standards?

  • Which part(s) of the plumbed eye was station does not meet standard?

  • gravity fed.PNG
  • Gravity Fed Eye Wash Station Standards
    - Basin must be clean.
    - Station must be clear from all obstructions.

  • Is the gravity fed eye wash station meeting all standards?<br>

  • Which part(s) of the gravity fed eye was station does not meet standard?

  • eye wash bottles.PNG
  • Eye Wash Bottles Standards
    Bottles cannot be a substitute for an eye wash station. They must only used as supplemental protection.
    - Cannot be expired.
    - Must be free from all obstructions.

  • Are the eye wash bottles meeting all standards?

  • Which part(s) of the eye wash bottles do not meet standard?

First Aid

  • Does the department have a first aid kit?

  • First Aid Kit Standards
    - Cannot have any oral medication.
    - Must have bloodborne pathogen kit.
    - Must be clean and maintain a professional image.

  • Does the first aid kit meet all standards?

  • Which part of the first aid kit does not meet standard?

Fire Extinguishers

  • Fire Extinguisher Standards
    - Annual inspections must be completed by a third party.
    - Monthly inspections must be completed by the branch.
    - Must be clearly marked, free from obstruction, and mounted every 75'.
    - Must be mounted 3-5 feet from the floor.
    - Safety signage must be present.

  • Is the department meeting all fire extinguisher standards?

  • Which part(s) of the fire extinguishers does not meet standard?

Personal Protective Equipment (PPE)

  • Are all employees wearing steel or composite-toe footwear that covers at least the ankle?

  • Are all employees wearing safety glasses or goggles any time they are beyond the Foreman Tower?

  • Are all employees wearing cut-resistant gloves any time they are handling materials?

  • Please thank all employees that you see who are wearing cut resistant gloves while handling materials.

  • Are all employees using approved safety knives (instead of pocket knives) when cutting?

  • Please thank the employees who are using an approved safety knife while cutting.

  • Are all employees using a face shield while cutting or grinding?

  • If you witness an employee using a face shield while cutting or grinding, please thank them.

  • Are all employees wearing a respirator any time they are subject to airborne contaminates?

  • Is it being properly worn?

  • If you witness an employee properly wearing a respirator, please thank them.

Respirator Training

  • Have all employees who wear a respirator or double-banded dusk mask completed their medical evaluation, ShareKnowledge training, and annual fit testing?

Forklift

  • Does the department have a forklift?

  • What is the instructor(s) name and employee #?

  • Have they been trained?

  • Are new hires being trained via the Safety Culture app?

  • Have all employees who may operate a forklift in this department completed ShareKnowledge training in the last 3 years?

  • Forklift Safe Operation Conditions
    - All components must be free wear, damage, or modification
    - Top of cab must be free of visual obstructions

  • Is the forklift in a safe operating condition?

  • Which component is not within safety operating condition?

  • Required Forklift Paperwork
    - Driver Certifications
    - Weekly Inspections - Quarterly Preventative Maintenance

  • Does the forklift have all of the required paperwork?

  • Which paperwork is out of compliance?

  • Forklift Safe Operation Standards
    - Seatbelt must be worn by all operators
    - Forks must be left down when not in use
    - Propane must be turned off at end of shift
    - Parking brake set when not being used
    - Horn sounded when passing through doors and reversing

  • Is the forklift being operated in a safe manner?

  • Which part of the forklift is not being operated in a safe manner?

Vehicles

  • Asset Number

  • Take multiple pictures of the vehicle's exterior and interior condition.

  • Vehicle Safety Sticker

    Annotation 2020-06-29 123736.jpg
  • Does the vehicle have 3 of the stickers above?

  • No Phone Sticker

  • Does the vehicle have 1 of the stickers above on the pillar next to the driver's side door?

  • Max Speed Sticker

  • Does the vehicle have 1 of the stickers on the back bumper?

  • Take pictures of each sticker.

  • Is this a DOT or non-DOT vehicle?<br>- DOT vehicles have a GVWR over 10,00 lbs (anything bigger than F250)<br>- Non-DOT vehicles have a GVWR of 10,000 lbs and under (F250 and smaller)

  • Does the vehicle have proper daily DVIRs and weekly MHC inspections?

  • Take a picture of the inspections.

  • Does the vehicle have all required paperwork? Includes: <br>- Valid Registration<br>- Valid insurance card<br>- Collision Assistance Kit<br>- Annual DOT inspection (paperwork & legible sticker on vehicle)

  • Which required paperwork is missing?

  • Take a picture of the paperwork.

  • Does the vehicle have all required safety items?<br>- Functioning DriveCam<br>- First Aid Kit<br>- Reflective Vest and Hi-Viz Seatbelt Covers <br>- Cargo Securement<br>- Bluetooth<br>- Spill kit<br>- Safety Glasses<br>- Cut Resistant Gloves<br>- Phone Mount <br>- Lock Out Tags<br>- Extra Fuses<br>- Triangles or Flairs<br>- Secured Fire Extinguisher<br>- Wheel Chocks

  • Which safety items are missing?

  • Does the vehicle’s condition meet MHC standards? Includes: <br>- Must be clean inside/out and present a world-class appearance<br>- Asset number must be displayed - DOT # must be displayed on both sides in 2-inch bold letters<br>- Logos must be in good condition and free from peeling or tears<br>- Mirror and dash must be clear of all obstructions and items<br>- Vehicle must backed in or parked in a pull through manner <br>- Tires must not be damaged & have 1/8th of an inch tread<br>- Vehicle must be free from all damage, including tailgate<br>- Windshield must be free from all damage, including chips/cracks

  • What part of the vehicle’s condition and image does not meet standard?

  • Does the vehicle proper weekly inspections?

  • Does the vehicle have all of the required paperwork? Includes: <br>- Valid Registration<br>- Valid Insurance Card<br>- Collision Assistance Kit

  • Which required paperwork is missing?

  • Does the vehicle have ALL required safety items? Includes: <br>- Functioning DriveCam<br>- First Aid Kit<br>- Hi-Viz Seatbelt Covers <br>- Cargo Securement <br>- Bluetooth<br>- Spill Kit<br>- Safety Glasses<br>- Cut Resistant Gloves<br>- Phone Mount<br>- Lock Out Tag<br>- Secured Fire Extinguisher

  • Which safety items are missing?

  • Does the vehicle’s condition meet MHC standards? Includes: <br>- Must be clean inside/out and present a world-class appearance<br>- Asset number must be displayed <br>- Logos must be in good condition and free from peeling or tears<br>- Mirror and dash must be clear of all obstructions and items<br>- Vehicle must backed in or parked in a pull through manner <br>- Tires must not be damaged & have 1/8th of an inch tread<br>- Vehicle must be free from all damage, including tailgate<br>- Windshield must be free from all damage, including chips/cracks

  • What part of the vehicle’s condition and image does not meet standard?

Truck Sales

  • Does this branch have a Truck Sales Department?

Truck Sales Department

Behavioral

  • Did this department have a new hire?

  • Please list the employee(s) names.

  • Was the employee onboarded correctly and was it completed through Safety Culture?

  • When asked, can employees name the Fundamentals of Safety concepts, including states of mind, critical errors, and recognize/analyze/strategize framework?

Securement

  • Are trucks parked close together to prevent tire theft?

  • Are trucks properly secured and locked, including the sleeper doors and tool boxes?

  • How many trucks are unlocked?

  • Are anti-theft devices (air brake locks) being used to secure trucks?

  • How many trucks are missing anti-theft devices?

Personal Protective Equipment

  • Are all employees wearing safety glasses or goggles any time they are beyond the Foreman Tower?

  • Are all employees wearing cut-resistant gloves any time they are handling materials?

Safety Committee

Safety Committees

  • Does this branch have a Safety Committee?

  • Is the Chairperson Nomination Form posted in a central location at the branch?

  • Has the Committee submitted all required inspections and meeting reports in 2024?

  • Which month(s) were incomplete?

  • Are safety flashes and other training topics posted in a central location at the branch and visible to all employees?

  • Is there an evacuation map posted and is it accurate?

  • When asked, do employees know who the Safety Committee members are?

  • Has the branch educated all employees on emergency preparedness in the last 12 months?

  • When did the branch complete this?

  • Has the branch discussed evacuation procedures with all employees in the last 12 months?

  • When did the branch complete this?

Fuel Tanks

Fuel Tanks

Fuel Island

  • Does this branch have a fuel island?

  • Which of the following signage is present?

  • Is the state certification present?

  • Have the fuel pumps been annually inspected?

  • Are there bollards or securement around tank or pumping station?

  • Are they painted yellow or red and in good condition?

  • Are all electrical outlets equipped with the proper covers/faceplates?

  • Are the fuel gauges in good condition?

  • Are the fuel hoses secured, so they do not cause a trip/fall hazard?

  • Are the fuel hoses free from damage or cracks?

  • Is the fuel island free from any plastic or non-OSHA approved fuel cans?

  • Is the access to emergency switch/shut off free from obstruction?

  • Is there a spill kit nearby that is easily accessible?

  • Is there a fire extinguisher nearby?

  • Does it meet all MHC standards?

  • Is the bonding/grounding present?

Above-Ground Storage Tank

  • Does this branch have an above-ground fuel tank?

  • Does the tank have double-insulated walls or secondary spill containment barriers around it?

  • Is the area free from any plastic or non-OSHA approved fuel cans?

  • Is there a spill kit nearby that is easily accessible?

  • Is there a fire extinguisher nearby?

  • Does it meet all MHC standards?

Closing

Closing

  • Final Comments

  • Branch Manager Signature

  • Safety Committee Chairperson Signature

The templates available in our Public Library have been created by our customers and employees to help get you started using SafetyCulture's solutions. The templates are intended to be used as hypothetical examples only and should not be used as a substitute for professional advice. You should seek your own professional advice to determine if the use of a template is permissible in your workplace or jurisdiction. You should independently determine whether the template is suitable for your circumstances.