Information
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Branch
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Date/Time of Assessment
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Prepared by
- Safety Committee
- Neal Seyfert
- Clint Brocato
- Sidney Nigro
- Tyler Mantler
- Brady Baldwin
- Jeremy Gremminger
- Harrison Miller
- Chris Parks
- Chris Davis
General Facilities
General
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Is there "No Smoking" signage posted at all building entrances?
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Is there "No Firearms" signage posted at all building entrances?
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Do all break rooms, locker rooms, restrooms, and drivers' lounges meet MHC housekeeping standards?
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Do all other general areas of the facility meet MHC housekeeping standards?
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Is the correct "Right to Work/Know Your Rights" OSHA paperwork posted?
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Are storm shelters clearly marked with proper signage?
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Are you conducting the self-audit in GA, CO, or TX?
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This state requires a Medical Provider Panel/Approved Provider List, is it posted?
Egress & Exits
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Do all lighted exit signs and emergency lighting work when tested?
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MHC Egress and Exit Standards - Walkways to exits must be clean.
- Exits must not be obstructed from inside or outside.
- Exit doors must unlocked from the inside during business hours. -
Do all exits and egress paths meet standard?
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Which part does not meet standard?
- Walkways Not Clean
- Exits Obstructed
- Exit Doors Locked
- Other
Electrical
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Are all electrical outlets in common areas equipped with the proper covers and faceplates?
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Are outlets near sinks and water sources protected by GFCIs?
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Do all outdoor outlets have the proper weather cover?<br>
Groundskeeping
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Is the exterior of the building free of damage?
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Is the trash bin area free of trash laying around the bins?
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Is the fencing, landscaping, and shrubbery maintained and meeting MHC standards?
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Is the curbing in good condition and free from damage?
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Are the bollards painted yellow or red, free from damage, and is the paint in good condition?
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Are sidewalks and parking lots maintained relative to the weather conditions?
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Are all walkways free of slip, trip and fall hazards?
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Are grounds free from trash and debris?
Lighting
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Does the branch have adequate lighting inside?
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Does the branch have adequate lighting outside?
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Are lights in good working condition and not burnt out?
Decking Hosit
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Does the branch have a decking hoist?
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MHC Decking Hoist Standard
- Must have a weight rating on the structure, hoist, and hook.
- Must have an inspection within the last year and a tag on the structure with the inspection date.
- The apparatus must be free from damage or defects. - The area must meet MHC housekeeping standards.
- The hook should have a safety latch. -
Does the decking hoist meet all applicable standards? <br>
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Which part of the decking hoist does not meet standard?
- Missing Weight Rating
- Missing Inspection/Inspection Not Current
- Damaged
- Housekeeping
- Safety Latch
Sprinkler/Backflow System
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Does the branch have a sprinkler system?
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Does the branch have an annual inspection readily available?
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MHC Sprinkler System Standards
- The sprinkler system must be inspected annually.
- The butterfly valve must be in the open position.
- The backflow system must be tested annually.
- The sprinkler system should be kept clear of debris and storage by 3 feet for ease of access. -
Does the sprinkler system meet all applicable standards?
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Which part of the sprinkler system does not meet standard?
- No inspection/Inspection Out of Date
- Butterfly Valve Not Open
- Backflow Not Tested
- Access to Sprinkler Blocked
IT Room
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Can the IT room be properly secured?
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Is it secured?
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Are there any issues with the IT servers?
Service
Service
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Does the branch have a Service Department?
Service
General Housekeeping
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Does the department meet all MHC housekeeping standards?
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Is there perimeter/floor striping?
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Is it good condition?
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Take a picture of the perimeter/floor striping.
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Is the department free from slips, trips, and fall hazards?
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Take pictures of each slip, trip, or fall hazard.
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Is there “Employees/Authorized Personnel Only" signage?
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Are all oil lines free from leaking, so they do not cause a trip or fall?
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Take a picture of the leaking oil line(s).
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When asked can an employee name the FOS 4 States of Mind?
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Educate the employee on FOS and the importance behind it.
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Did this department have a new hire?
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Was the employee onboarded correctly and was it completed through Safety Culture?
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Provide employees Name and Number.
Air Compressor
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Does the department have an air compressor?
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What state is the audit being conducted?
- Alabama
- Arkansas
- Colorado
- Georgia
- Illinois
- Iowa
- Kansas
- Louisiana
- Mississippi
- Missouri
- Nebraska
- New Mexico
- North Carolina
- Ohio
- Oklahoma
- Tennessee
- Texas
- Wyoming
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You state does not require air compressor inspections. Continue to the next question.
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Has the air compressor been inspected by the state within the last year?
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Has the air compressor been inspected by the state within the past 24 months?
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Has the air compressor been inspected by the state within the past 36 months?
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Air Compressor Standards
-Must have a "Machine Starts Automatically" sign
-All drive belts must be guarded
-Must be equipped with pressure relief valves & accurate pressure gauges -
Does the air compressor meet all standards?
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Which part of the air compressor does not meet standard?
- Missing "Machine Starts Automatically" Sign
- Unguarded Belts
- Pressure Relief Valve Missing/Broken
- Pressure Gauge Missing/Broken
Air Hoses
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Air Hose Standards
- Hoses must never be left on the floor when not in use
- Hoses must be free from physical damage and non-approved repairs (hose clamp and tape)
- Air guns must be OSHA approved with the safety relief tip when used for cleaning purposes -
Does the department meet all air hose standards?
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What part of the air hoses do not meet standard?
- Hoses on Floor
- Damaged/Non-Approved Repairs
- Blow Guns Not OSHA Approved
- Other
Alignment Pit
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Does the department have an alignment pit?
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Alignment Pit Standards
- Housekeeping meets MHC standard
- Must have barriers around pit
- All ramps and columns must be free from damage -
Does the alignment pit meet all applicable standards?
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Which part of the alignment pit does not meet standard?
- Housekeeping
- No Barrier
- Damage to Ramps or Columns
- Other
Behavioral Observations
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Discuss with the Service Manager and Technicians on how often the Foreman is seen walking the shop.
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*Foreman Tower: How often does the foreman walk the shop?
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Observe a technician and ask the following questions:
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Which job is the technician working on?
- DriveLines
- Transmissions
- Overhauls - Out of Frame Engine Work
- Preventative Maintenance
- Other
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Can the technician effectively discuss what they are working on?
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Can the technician determine hazards and risk present in each task?
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Can the technician explain what preventative controls they have taken in order to conduct the work safely?
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Can the technician effectively discuss what they are working on?
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Can the technician determine hazards and risk present in each task?
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Can the technician explain what preventative controls they have taken in order to conduct the work safely?
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Can the technician effectively discuss what they are working on?
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Can the technician determine hazards and risk present in each task?
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Can the technician explain what preventative controls they have taken in order to conduct the work safely?
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Can the technician effectively discuss what they are working on?
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Can the technician determine hazards and risk present in each task?
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Can the technician explain what preventative controls they have taken in order to conduct the work safely?
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Can the technician effectively discuss what they are working on?
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Can the technician determine hazards and risk present in each task?
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Can the technician explain what preventative controls they have taken in order to conduct the work safely?
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Are creepers up when not in use, so they do not cause a trip hazard?
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If the steer axle is lifted, has the air system been bled and the parking brake been set?
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Are employees maintaining 3 points of contact at all times?
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Are proper lifting techniques being observed?
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Are employees using proper lifting equipment when lifting heavy items?
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Are employees using assisted lifting devices/team lifting for items over 50 lbs?
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Are employees using goggles when under a truck?
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Are employees using retractable knives when cutting and demonstrating proper cutting techniques?
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How often is the department holding Safety Huddles?
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How often is the department holding Crew Meetings?
Batteries
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Is the department storing batteries?
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Battery Storage Standards
- Battery cores must be stored on a containment pallet
- Batteries that do not have a handle must be transported by battery carrier - Eye wash station must be within 75 feet of batteries
- Batteries must be stacked in an orderly fashion and ready for collection (not in a pile or out of order) -
Does the department meeting all battery storage standards?
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Which part of storing batteries does not meet standard?
- Batteries not stored on containment pallet
- Batteries not being moved by a handle or carrying device
- Eye wash station not within 75 feet
- Not being stacked correctly
- Other
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Take a picture of the battery storage area.
Bay Doors
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Bay Door Standard
- Must be all the way open or closed, not partially open
- Must be free of damage -
Is the branch meeting all bay door standards?
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Which part of the bay doors do not meet standard?
- Doors Not Fully Open/Closed
- Damaged Doors
- Other
Bench Grinder
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Does the department have a bench grinder?
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Bench Grinder Standards
- Sideguards must cover nut and flange
- Work rest must be within1/8-inch of the wheel
- Tongue guard must be within 1/4-inch of the wheel
- Grinding edge of wheel must flat and free of metal impingements or chips
- Face shield must be available at station and worn when in use -
Does the bench grinder meet all standards?
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Which part of the bench grinder does not meet standard?
- Side Guards
- Tongue Guard
- Grinder Wheel
- Face Shield
- PPE Not Available or Being Used
- Work Rest
Chock Blocks
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Are chock blocks located in a designated area, so they do not cause a trip hazard when not in use?
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Are chock blocks used for all vehicles that are being serviced inside and outside the bays?
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Are chock blocks in good condition?
Chop Saw
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Does the department have a chop saw?
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Chop Saw Standards
- Must be in good working condition
- Work area must be clean and orderly with no used parts or waste
- Face shield & leather gloves must be at the station and worn when in use
- Power cord must be free from defects and have a ground prong
- Must be secured/anchored to work area -
Does the chop saw meet all standards?
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Which part of the chop saw does not meet standard?
- Condition
- Work Station Housekeeping
- PPE Missing
- PPE Not Being Used
- Power Cord
- Unit Not Anchored/Secured
- Other
CNG/LNG
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Is the department performing work on CNG/LNG vehicles?
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Is the facility equipped with a gas detection sensors?
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Is the CNG service being performed inside or outside the building?
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If the facility doesn't contain a detection system, CNG powered vehicles are only allowed in a facility if the vehicle is completely purged with a wash out ticket. If the vehicle is not completely purged with a wash out ticket, it must be removed from inside the facility immediately.
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Working on CNG vehicles outside is permitted. Please continue the audit.
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Facilities with gas detection systems are permitted to work on CNG/LNG vehicles inside. Please continue the audit.
Diesel Particulate Filter
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Does the department have a DPF cleaner?
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DPF Cleaner Standards
- Must have and use a DPF handler (cart) to transport DPFs
- N95 dust mask and splash proof safety googles must worn when handling the soot collection bucket -
Is the department meeting all DPF cleaner standards?
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Which part of the DPF cleaning practices does not meet standard?
- DPF Handler
- PPE
Drill Press
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Does the department have a drill press?
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Drill Press Standard
- Drill bit must have a guard
- Power cord must be free from defect and include a ground prong
- Face shield must be present and used during operation
- Drive belts must be guarded
- Drill press must be secured/anchored -
Does the drill press meet all standards?<br>
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What part of the drill press does not meet standard?
- Drill Bit Guard
- Power Cord/Ground Prong
- Face Shield
- Belts Not Guarded
- Unit Not Secured/Anchored
Egress & Exits
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Do all lighted exit signs and emergency lighting work when tested?
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MHC Egress and Exit Standards
- Walkways must be clean
- Exits must not be obstructed from inside or outside
- Doors must unlocked from the inside during business hours -
Do all exits and egress paths meet MHC standard?
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Which part of the exit or egress does not meet standard?
- Walkways Not Clean
- Exits Obstructed
- Exit Doors Locked
- Other
Electrical
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Electrical Outlet Standards
- Outlets must be covered and free from holes or openings
- Outlets exposed to weather (outside or moisture) must have weather covers
- Junction boxes must be covered and free from holes or openings -
Is the department meeting all electrical outlet standards?
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Which part of the electrical outlets do not meet standard?
- Uncovered/Holes
- Weather Covers
- Junction Boxes
- Other
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Extension Cord Standards
- Must be free from damage, including missing ground prong & repair with electrical tape
- Must be hung up out of the way when not in use
- Must not be used as permanent wiring (zip tied to conduit or run through walls or doors) -
Is the department meeting all extension cord standards?<br>
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Which part of the extension cords do not meet standard?
- Damaged Cord
- Missing Prong
- Cord zip tied to conduit
- Runs Through Wall or Door
- Other
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Electrical Panel Standards
- Panels must be labeled with Danger, High Voltage and Keep Out signage
- All breakers must be properly labeled
- All breaker boxes must be free of open void or holes greater than 1/8th inch
- All breakers must be in proper working condition without tape
- All electrical panels must have clear access and cannot be obstructed -
Is the department meeting all electrical panel standards?
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Which part of the electrical panel does not meet standard?
- High Voltage Warning Signs
- Breaker Labels
- Open Voids or Holes
- Other
- Panels Obstructed
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Have any employees completed Level 0 and Level 1 electric vehicle safety training through Kenworth?
Eye Wash Station/Bottles
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Does this department have an eye wash station or bottles?
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What type?
- Plumbed Eye Wash Station
- Gravity Fed Eye Wash Station
- Eye Wash Bottles
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Plumbed Eye Wash Station Standards
- Caps must be in place.
- Basin must be clean and not broken.
- Station must be clear from all obstructions. -
Is the plumbed eye wash station meeting all standards?
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Which part(s) of the plumbed eye was station does not meet standard?
- Caps not in Place
- Basin not Clean/Is Broken
- Station is Obstructed
- Other
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Gravity Fed Eye Wash Station Standards
- Basin must be clean.
- Station must be clear from all obstructions. -
Is the gravity fed eye wash station meeting all standards?<br>
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Which part(s) of the gravity fed eye was station does not meet standard?
- Caps not in Place
- Basin not Clean/Is Broken
- Station is Obstructed
- Other
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Eye Wash Bottles Standards
Bottles cannot be a substitute for an eye wash station. They must only used as supplemental protection.
- Cannot be expired.
- Must be free from all obstructions. -
Are the eye wash bottles meeting all standards?
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Which part(s) of the eye wash bottles do not meet standard?
- Used as a Substitute for Eye Wash Station
- Bottles are Expired
- Access to Bottles is Obstructed
- Other
Flammable Storage
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Are shop rags disposed of properly in an OSHA-approved container with a self-closing lid?
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Does the branch have a flammable cabinet?
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Does the branch have any gas or fuel cans?
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Fuel Can Standard
All gas or fuel cans must be:
- Metal
- Have a self-closing lid
- Have a flash arrestor -
Are the fuel cans meeting standard?<br><br>
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Which part of the fuel cans does not meet standard?
- OSHA Approved
- Not Metal
- No Self-Closing Lid
- No Flash Arrestor
First Aid
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Does the department have a first aid kit?
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First Aid Kit Standards
- Cannot have any oral medication.
- Must have bloodborne pathogen kit.
- Must be clean and maintain a professional image. -
Does the first aid kit meet all standards?
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Which part of the first aid kit does not meet standard?
- Oral medictions
- Blood borne pathogen kit
- Appreance
- Other
Fire Extinguishers
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Fire Extinguisher Standards
- Annual inspections must be completed by a third party.
- Monthly inspections must be completed by the branch.
- Must be clearly marked, free from obstruction, and mounted every 75'.
- Must be mounted 3-5 feet from the floor.
- Safety signage must be present. -
Is the department meeting all fire extinguisher standards?
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Which part(s) of the fire extinguishers does not meet standard?
- Annual Inspection
- Monthly Inspections
- Not Marked
- Obstructed
- Improperly Mounted
- Seal was Tampered With
- Pin not in Place
- Gauge not in Green
- MHC Signage
Flywheel Machine
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Does the department have a flywheel machine?
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Flywheel Machine Standards
-Controls must function properly & be free of damage, missing knobs/buttons
-Power cord must free of damage
-Grinding wheel must be free of chips, cracks, or any other damage
-Front guard must be installed while the flywheel machine is operating -
Does the flywheel machine meet all standards?
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Which part of the flywheel machine does not meet standard?
- Controls
- Power Cord
- Grinder Wheel
- Front Guard Missing/Not in Use
- Other
Forklift
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Does the department have a forklift?
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What is the instructor(s) name and employee #?
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Have they been trained on ShareKnowledge?
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Are new hires being trained via the Safety Culture app?
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Have all employees who may operate a forklift in this department completed ShareKnowledge training in the last 3 years?
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Do all employees who may operate a forklift in this department have a Hands On Evaluation on file on paper or in the SafetyCulture app?
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Forklift Safe Operation Conditions
- All components must be free wear, damage, or modification
- Top of cab must be free of visual obstructions -
Is the forklift in a safe operating condition?
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Which component is not within safety operating condition?
- Components Worn/Damaged
- Top of Cab Obstructed
- Other
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Required Forklift Paperwork
- Weekly Inspections - Quarterly Preventative Maintenance -
Does the branch have proper inspections and maintenance records?
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Which paperwork is out of compliance?
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Forklift Safe Operation Standards
- Seatbelt must be worn by all operators
- Forks must be left down when not in use
- Propane must be turned off at end of shift
- Parking brake set when not being used
- Horn sounded when passing through doors and reversing -
Is the forklift being operated in a safe manner?
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Which part of the forklift is not being operated in a safe manner?
- Seatbelt
- Forks Left Up
- Propane Left On
- Parking Brake Not Set
- Horn Not Sounded
- Other
Hazard Communication (HazCom)
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Is the HazCom signage posted in the department?
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Are all secondary containers/spray bottles properly labeled with their contents?
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When asked, do employees know how to access Safety Data Sheets?
Hot Works
Oxygen/Acetylene
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Is the department storing extra oxygen or acetylene?
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Oxygen/Acetylene Storage Standards
- All oxygen cylinders must be stored 20 feet from flammables
- All compressed gas cylinders must be secured upright
- All compressed gas cylinders must be capped when not in use -
Is the department meeting all oxygen and acetylene storage standards?<br>
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Which part of the oxygen and acetylene storage does not meet standard?
- Oxygen Stored Near Flammables
- Cylinders Not Secured
- Cylinders Not Capped
- Other
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Does the department have a torch cart?
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Torch Cart Standards
- Cart must have a 5ft high fire wall
- All gauges must be working with no broken or missing glass or plastic
- Flash arrestors must be present on the torch
- Appropriate gloves and goggles must be available on the cart -
Does the torch cart meet all applicable standards?<br>
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Which part of the torch cart does not meet standard?
- Missing Firewall
- Broken Gauges
- Flash Arrestors
- Other
Welder
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Does the department have a welder?
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Welder Standards
- Welder must wear welding gloves
- Welder must have appropriate welding helmet
- Welder power cord must be free from all defects, including exposed or taped wiring -
Does the welder meet all applicable standards?
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Which part of the welder does not meet standard?
- Gloves
- Mask
- Power cord
- Other
Hydraulic Press
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Does the department have a hydraulic press?
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Hydraulic Press Standards
- Must have guarding covering work area
- Area around press must meet MHC housekeeping standards
- Must be anchored/secured to prevent walking or tipping -
Does the hydraulic press meet all applicable standards?
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Which part of the press does not meet standard?
- Gaurding
- Housekeeping
- Anchored/Secured
- Other
Ladders/Work Platforms
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Is the department free from all homemade or non-approved work platforms? (A frame ladders, homemade boxes, etc)
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Does the department have a staircase ladder?
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Is it in good condition with required rubber feet that are free from damage?
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Do all podium ladders, step ladders, and other work platforms meet the minimum 375lbs rate rating?
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Are all podium ladders properly secured by hook or chain in a designated area when not in use?
Lifting/Load Bearing Equipment
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When asked, do employees know when they are required to use assisted lifting?
Jacks/Jack Stands
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Are jack stands being utilized under all vehicles when the load is supported by a jack?
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Are all jacks and jack stands free of defects and damage, labeled with the capacity, and equipped with the proper pin?
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Which part of the jacks and jack stands does not meet standard?
- Defective/Damaged
- Labeled with Capacity
- Proper Pin
Drive Line Tooling
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All branches should have at least one DriveLine PRO.
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Is the Drive Line Pro being utilized under all vehicles when doing any driveline work?
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Are all Drive Line Pro's free of defects and damages?
Disc Brake Hub Handler
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Does this branch have a Disc Hub Handler?
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Is the Disc Hub Handler being utilized appropriately and in safe working conditions?
Engine Work
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Does the facility perform out of frame engine work?
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How many engine stands does the branch have?
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Engine Work Standards
All out of frame engine work must be done on an MHC approved engine stand or must have 4 points of contact AND an overhead support, meaning it must be on an engine stand or 4 jacks and hoist (or another form of overhead support) -
Does the out of frame engine work meet MHC standards?
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Which part of the engine work did not meet standard?
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Does the facility do midsize engine work?
Hoists, Cranes, Chain, Etc.
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Does the department have a hoist/crane?
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Hoist/Crane Standards
- Load rating must be displayed on the structure, assembly, and hook
- Crane/hoist must be inspected on an annual basis and inspection date must be clearly labeled on the crane/hoist
- Crane controls must be clearly labeled
- Hook has safety latch if it was designed with one -
Does the crane/hoist meet all applicable standards?<br>
-
Which part of the crane/hoist does not meet standard?
- Weight Rating
- Pendant Controls
- Inspection Out of Date
- Inspection Not Visible on Crane
- Missing/Broken Safety Latch
-
Does the department have a cherry picker?
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Cherry Picker Standards
- Must be in proper working order/manufacturer’s intended condition
- Must be labeled with weight capacity at each arm setting
- If hook is designed to have safety latch, it must have one
- Must have annual inspection and date of inspection must be labeled on cherry picker -
Does the cherry picker meet all applicable standards?
-
Which part of the cherry picker does not meet standard?
- Condition
- Weight Rating
- Hook Safety Latch
- Annual Inspection
- Annual Inspection Label
- Other
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Chain Standards
- All lifting chains must be at least grade 8,80,800 or higher
- All chains must be tagged with correct load rating
- All chains must have annual inspection -
Does all chain meet the applicable standards?
-
Which part of the chain does not meet standard?
- Grade
- Not Tagged with Weight Rating
- Inspection Out of Date
- Other
-
Are all vehicles being serviced with lifted dump beds using a secondary locking device? Wood blocks are not approved as a secondary locking device.
Lighting
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Does the department have adequate lighting?
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Does the branch have fluorescent bulbs?
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Is the branch disposing of fluorescent bulbs?
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Do they have an approved Waste Management recycling box?
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Is it properly labeled with an accumulation start date that is less than 1 year from today?
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Are there records showing that a vendor is properly disposing of fluorescent bulbs?
-
Are all light bulbs working (no lights out)?
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Is the department free of all metal, caged drop lights?
Lock Out/Tag Out
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Lock Out/Tag Out Standard
All vehicles in the shop will have:
- Key on floorboard
- Tag hung from turn signal -
Is the LOTO program in effect and properly administered per the work instruction?
-
Which part(s) of the LOTO Program does not meet standard?
- Key Not on Floorboard
- Tag not Hung from Turn Signal
- Other
Parts Cleaner (Solvent-Based Basin)
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Is the parts cleaner free of all flammable products?
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Are parts cleaners being used for their intended purpose and not as a work station?
Parts Washer (Automatic Steamer Cabinet)
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Does the department have an automatic parts steamer cabinet?
-
Steamer Cabinet Standards
- Must have signage stating "Caution/Hot"
- Power cord must be free from all defects -
Does the parts steamer cabinet meet all applicable standards?
-
Which part of parts steamer cabinet does not meet standard?
- Signage
- Power Cord
Personal Protective Equipment
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Are safety glasses being worn by employees in the shop at all times?
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Is the visitor safety glasses bin stocked and safety glasses readily available?
-
Are all visitors, vendors, and other MHC employees wearing safety glasses in the shop?
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Are steel-toed or composite-toed boots being worn by all employees in the shop at all times?
-
Are all employees handling any tools, parts, or materials wearing cut resistant gloves?
-
Does this department have bump caps?
-
Is hearing protection (ear plugs) available for all employees?
Rotary/Die Grinders
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MHC Grinding and Cutting Standards
- All rotary/die grinders including personal grinders must be equipped with the proper guards
- The max revolutions per minute (rpm) rating of each abrasive wheel must be compatible with the rpm rating of the grinder motor
- The power cord must free of damage including missing ground prong -
Does the department meet all the grinding and cutting standards?
-
Which part of the cutting and grinding standards are not being followed?
- Missing Guard
- Wheel not Rated for Grinder
- Power Cord
- Other
-
Are all employees using cutting wheels or grinders wearing safety glasses AND face shields?
Service Pit
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Does the department have a service pit?
-
Service Pit Standards
- Must be clean without trash, rags, or spills
- Must have a barrier around or over the the open pit
- Must be well lit with all lights working -
Does the service pit meet all applicable standards?
-
Which part of the service pit does not meet standard?
- Housekeeping
- No Barrier
- Lighting
- Other
Spill Control
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Does the branch have a Spill Prevention Control Countermeasure (SPCC) Plan developed and available?
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Is spill containment (Green Stuff, oil dry) material present and readily available?
-
What is the branch using for spill containment?
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Does the department have a spill kit for larger spills?
Tool Room
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Is the tool room organized and free of slips, trips, and falls?
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Does it meet the MHC housekeeping standard?
-
Is it free of homemade tools?
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Are all tools and equipment free of broken or fractured handles and in good working condition?
-
Are the striking ends of all seal drivers in good condition?
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Are the power cords of all tools and equipment free from damage, including missing ground prongs?
Tooling and Equipment
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Does this facility have a tool list?
-
Check the tools that are missing from the list.
- DPF Cleaning
- Rotating Engine Stand
- Overhead Crane
- Undocking A-frame
- Heavy Duty Cherry Picker
- Dump Bed - Hinge Locks/Alternative Safety Device
- Wheel Dolly
- Drive Line Support/Removal Tool
- Brake Drum Dolly
- EGR Flush Kit
- Jump Start Box/Cart
- A/C Machine 134A Only
- Disc Hub Brake Remover
- Column Lifts
- Stationary Engine Stands
- MX Counterbore Cutting Tool Monaco/Mira
- Pico Scope
- Transmission High Lift Jack
- Transmission Jack
- Clutch Jack
- DPF Aftertreatment Jack
- Tiger Tool - Steering/Suppression Press
- Alignment Machine
- Flywheel Cutting Machine
- Press
- Welder
Wash Bay
-
Does the department have a wash bay?
-
Is the wash bay organized and does it meet MHC housekeeping standards?
-
Do all electrical outlets have the proper weather covers?
-
Is the wash bay free from storage of excess barrels?
-
Is the wash bay free from any barrels containing flammables?
Waste Lubricants
-
Are all oils and lubricants cleaned up and disposed of in the designated area?
-
Are all the spent oil materials (including mats, absorbent, socks) being disposed of properly?
-
Are all used oil, antifreeze, and fuel tanks labeled properly?
-
Per state regulations, is the department disposing of oil filters properly?
Oil Water Separator
-
Does the department have an oil water separator?
-
Is there paperwork showing the separator has been cleaned in the last year?
-
Take a picture of the paperwork.
-
Are all drain grates in place, free from damage, and serving their original purpose?
Vehicles
-
Ask multiple employees their opinion on why we have Vehicle Safety Standards and DriveCam.
-
Was the employee able to discuss the Vehicle Safety Standards?
-
Educate the employee on MHC's Vehicle Safety Standards program and the importance of it.
-
Does this department have a vehicle?
-
Vehicle Inspection
Vehicle
-
Asset Number
-
Take multiple pictures of the vehicle's exterior and interior condition.
-
Vehicle Safety Sticker
-
Does the vehicle have 3 of the stickers above?
-
No Phone Sticker
-
Does the vehicle have 1 of the stickers above on the pillar next to the driver's side door?
-
Max Speed Sticker
-
Does the vehicle have 1 of the stickers on the back bumper?
-
Is this a DOT or non-DOT vehicle?<br>- DOT vehicles have a GVWR over 10,00 lbs (anything bigger than F250)<br>- Non-DOT vehicles have a GVWR of 10,000 lbs and under (F250 and smaller)
-
Does the vehicle have proper daily DVIRs and weekly MHC inspections?
-
Take a picture of the inspections.
-
Does the vehicle have all required paperwork? Includes: <br>- Valid Registration<br>- Valid insurance card<br>- Collision Assistance Kit<br>- Annual DOT inspection (paperwork & legible sticker on vehicle)
-
Which required paperwork is missing?
- Insurance Card
- Valid Registration
- Vehicle Collision Assistance Guide
- Annual DOT Vehicle Inspection
-
Take a picture of the paperwork.
-
Does the vehicle have all required safety items?<br>- Functioning DriveCam<br>- First Aid Kit<br>- Reflective Vest and Hi-Viz Seatbelt Covers <br>- Cargo Securement<br>- Bluetooth<br>- Spill kit<br>- Safety Glasses<br>- Cut Resistant Gloves<br>- Phone Mount <br>- Lock Out Tags<br>- Extra Fuses<br>- Triangles or Flairs<br>- Secured Fire Extinguisher<br>- Wheel Chocks
-
Which safety items are missing?
- DriveCam
- First Aid Kit
- Reflective Vest
- Cargo Securment
- Hazmat Spill Kit
- Safety Glasses
- Cut Resistant Gloves
- Phone Mount
- Secured Fire Extinguisher
- Hi-Viz Seat Belt Covers
-
Does the vehicle’s condition meet MHC standards? Includes: <br>- Must be clean inside/out and present a world-class appearance<br>- Asset number must be displayed - DOT # must be displayed on both sides in 2-inch bold letters<br>- Logos must be in good condition and free from peeling or tears<br>- Mirror and dash must be clear of all obstructions and items<br>- Vehicle must backed in or parked in a pull through manner <br>- Tires must not be damaged & have 1/8th of an inch tread<br>- Vehicle must be free from all damage, including tailgate<br>- Windshield must be free from all damage, including chips/cracks
-
What part of the vehicle’s condition and image does not meet standard?
- Vehicle Cleanliness
- Asset Number
- Logos
- Parked Properly
- Mirror/Dash Not Clean
- Windshield
- Tailgate
- DOT Number
-
Does the vehicle proper weekly inspections?
-
Does the vehicle have all of the required paperwork? Includes: <br>- Valid Registration<br>- Valid Insurance Card<br>- Collision Assistance Kit
-
Which required paperwork is missing?
- Registration
- Insurance Card
- Collision Assistance Kit
-
Does the vehicle have ALL required safety items? Includes: <br>- Functioning DriveCam<br>- First Aid Kit<br>- Hi-Viz Seatbelt Covers <br>- Cargo Securement <br>- Bluetooth<br>- Spill Kit<br>- Safety Glasses<br>- Cut Resistant Gloves<br>- Phone Mount<br>- Lock Out Tag<br>- Secured Fire Extinguisher
-
Which safety items are missing?
- DriveCam
- First Aid Kit
- Reflective Vest
- Cargo Securment
- Hazmat Spill Kit
- Safety Glasses
- Cut Resistant Gloves
- Phone Mount
- Secured Fire Extinguisher
- Hi-Viz Seat Belt Covers
-
Does the vehicle’s condition meet MHC standards? Includes: <br>- Must be clean inside/out and present a world-class appearance<br>- Asset number must be displayed <br>- Logos must be in good condition and free from peeling or tears<br>- Mirror and dash must be clear of all obstructions and items<br>- Vehicle must backed in or parked in a pull through manner <br>- Tires must not be damaged & have 1/8th of an inch tread<br>- Vehicle must be free from all damage, including tailgate<br>- Windshield must be free from all damage, including chips/cracks
-
What part of the vehicle’s condition and image does not meet standard?
- Vehicle Cleanliness
- Asset Number
- Logos
- Parked Properly
- Mirror/Dash Not Clean
- Windshield
- Tailgate
- DOT Number
Medium Duty Service
-
Does the branch have a Medium Duty Service Department?
Medium Duty Service
General Housekeeping
-
Does the department meet all MHC housekeeping standards?
-
Is there perimeter/floor striping?
-
Is it good condition?
-
Take a picture of the perimeter/floor striping.
-
Is the department free from slips, trips, and fall hazards?
-
Take pictures of each slip, trip, or fall hazard.
-
Is there “Employees/Authorized Personnel Only" signage?
-
Are all oil lines free from leaking, so they do not cause a trip or fall?
-
Take a picture of the leaking oil line(s).
-
Did this department have a new hire?
-
Was the employee onboarded correctly and was it completed through Safety Culture?
-
Provide employees Name and Number.
Air Compressor
-
Does the department have an air compressor?
-
What state is the audit being conducted?
- Alabama
- Arkansas
- Colorado
- Georgia
- Illinois
- Iowa
- Kansas
- Louisiana
- Mississippi
- Missouri
- Nebraska
- New Mexico
- North Carolina
- Ohio
- Oklahoma
- Tennessee
- Texas
- Wyoming
-
You state does not require air compressor inspections. Continue to the next question.
-
Has the air compressor been inspected by the state within the last year?
-
Has the air compressor been inspected by the state within the past 24 months?
-
Has the air compressor been inspected by the state within the past 36 months?
-
Air Compressor Standards
-Must have a "Machine Starts Automatically" sign
-All drive belts must be guarded
-Must be equipped with pressure relief valves & accurate pressure gauges -
Does the air compressor meet all standards?
-
Which part of the air compressor does not meet standard?
- Missing "Machine Starts Automatically" Sign
- Unguarded Belts
- Pressure Relief Valve Missing/Broken
- Pressure Gauge Missing/Broken
Air Hoses
-
Air Hose Standards
- Hoses must never be left on the floor when not in use
- Hoses must be free from physical damage and non-approved repairs (hose clamp and tape)
- Air guns must be OSHA approved with the safety relief tip when used for cleaning purposes -
Does the department meet all air hose standards?
-
What part of the air hoses do not meet standard?
- Hoses on Floor
- Damaged/Non-Approved Repairs
- Blow Guns Not OSHA Approved
- Other
Alignment Pit
-
Does the department have an alignment pit?
-
Alignment Pit Standards
- Housekeeping meets MHC standard
- Must have barriers around pit
- All ramps and columns must be free from damage -
Does the alignment pit meet all applicable standards?
-
Which part of the alignment pit does not meet standard?
- Housekeeping
- No Barrier
- Damage to Ramps or Columns
- Other
Behavioral Observations
-
Are creepers up when not in use, so they do not cause a trip hazard?
-
If the steer axle is lifted, has the air system been bled and the parking brake been set?
-
Are employees maintaining 3 points of contact at all times?
-
Are proper lifting techniques being observed?
-
Are employees using proper lifting equipment when lifting heavy items?
-
Are employees using assisted lifting devices/team lifting for items over 50 lbs?
-
How often is the department holding Safety Huddles?
-
How often is the department holding Crew Meetings?
Batteries
-
Is the department storing batteries?
-
Battery Storage Standards
- Battery cores must be stored on a containment pallet
- Batteries that do not have a handle must be transported by battery carrier - Eye wash station must be within 75 feet of batteries
- Batteries must be stacked in an orderly fashion and ready for collection (not in a pile or out of order) -
Does the department meeting all battery storage standards?
-
Which part of storing batteries does not meet standard?
- Batteries not stored on containment pallet
- Batteries not being moved by a handle or carrying device
- Eye wash station not within 75 feet
- Not being stacked correctly
- Other
Bay Doors
-
Bay Door Standard
- Must be all the way open or closed, not partially open
- Must be free of damage -
Is the branch meeting all bay door standards?
-
Which part of the bay doors do not meet standard?
- Doors Not Fully Open/Closed
- Damaged Doors
- Other
Bench Grinder
-
Does the department have a bench grinder?
-
Bench Grinder Standards
- Sideguards must cover nut and flange
- Work rest must be within1/8-inch of the wheel
- Tongue guard must be within 1/4-inch of the wheel
- Grinding edge of wheel must flat and free of metal impingements or chips
- Face shield must be available at station and worn when in use -
Does the bench grinder meet all standards?
-
Which part of the bench grinder does not meet standard?
- Side Guards
- Tongue Guard
- Grinder Wheel
- Face Shield
- PPE Not Available or Being Used
- Work Rest
Chock Blocks
-
Are chock blocks located in a designated area, so they do not cause a trip hazard when not in use?
-
Take pictures of all chock blocks not in a designated area.
-
Are chock blocks used for all vehicles that are being serviced inside and outside the bays?
-
Are chock blocks in good condition?
Chop Saw
-
Does the department have a chop saw?
-
Chop Saw Standards
- Must be in good working condition
- Work area must be clean and orderly with no used parts or waste
- Face shield & leather gloves must be at the station and worn when in use
- Power cord must be free from defects and have a ground prong
- Must be secured/anchored to work area -
Does the chop saw meet all standards?
-
Which part of the chop saw does not meet standard?
- Condition
- Work Station Housekeeping
- PPE Missing
- PPE Not Being Used
- Power Cord
- Unit Not Anchored/Secured
- Other
CNG/LNG
-
Is the department performing work on CNG/LNG vehicles?
-
Is the facility equipped with a gas detection sensors?
-
Is the CNG service being performed inside or outside the building?
-
If the facility doesn't contain a detection system, CNG powered vehicles are only allowed in a facility if the vehicle is completely purged with a wash out ticket. If the vehicle is not completely purged with a wash out ticket, it must be removed from inside the facility immediately.
-
Working on CNG vehicles outside is permitted. Please continue the audit.
-
Facilities with gas detection systems are permitted to work on CNG/LNG vehicles inside. Please continue the audit.
Diesel Particulate Filter
-
Does the department have a DPF cleaner?
-
DPF Cleaner Standards
- Must have and use a DPF handler (cart) to transport DPFs
- N95 dust mask and splash proof safety googles must worn when handling the soot collection bucket -
Is the department meeting all DPF cleaner standards?
-
Which part of the DPF cleaning practices does not meet standard?
- DPF Handler
- PPE
Drill Press
-
Does the department have a drill press?
-
Drill Press Standard
- Drill bit must have a guard
- Power cord must be free from defect and include a ground prong
- Face shield must be present and used during operation
- Drive belts must be guarded
- Drill press must be secured/anchored -
Does the drill press meet all standards?<br>
-
What part of the drill press does not meet standard?
- Drill Bit Guard
- Power Cord/Ground Prong
- Face Shield
- Belts Not Guarded
- Unit Not Secured/Anchored
Egress & Exits
-
Do all lighted exit signs and emergency lighting work when tested?
-
MHC Egress and Exit Standards
- Walkways must be clean
- Exits must not be obstructed from inside or outside
- Doors must unlocked from the inside during business hours -
Do all exits and egress paths meet MHC standard?
-
Which part of the exit or egress does not meet standard?
- Walkways Not Clean
- Exits Obstructed
- Exit Doors Locked
- Other
Electrical
-
Electrical Outlet Standards
- Outlets must be covered and free from holes or openings
- Outlets exposed to weather (outside or moisture) must have weather covers
- Junction boxes must be covered and free from holes or openings -
Is the department meeting all electrical outlet standards?
-
Which part of the electrical outlets do not meet standard?
- Uncovered/Holes
- Weather Covers
- Junction Boxes
- Other
-
Extension Cord Standards
- Must be free from damage, including missing ground prong & repair with electrical tape
- Must be hung up out of the way when not in use
- Must not be used as permanent wiring (zip tied to conduit or run through walls or doors) -
Is the department meeting all extension cord standards?<br>
-
Which part of the extension cords do not meet standard?
- Damaged Cord
- Missing Prong
- Cord zip tied to conduit
- Runs Through Wall or Door
- Other
-
Electrical Panel Standards
- Panels must be labeled with Danger, High Voltage and Keep Out signage
- All breakers must be properly labeled
- All breaker boxes must be free of open void or holes greater than 1/8th inch
- All breakers must be in proper working condition without tape
- All electrical panels must have clear access and cannot be obstructed -
Is the department meeting all electrical panel standards?
-
Which part of the electrical panel does not meet standard?
- High Voltage Warning Signs
- Breaker Labels
- Open Voids or Holes
- Other
- Panels Obstructed
-
Have any employees completed Level 0 and Level 1 electric vehicle safety training through Kenworth?
Eye Wash Station/Bottles
-
Does this department have an eye wash station or bottles?
-
What type?
- Plumbed Eye Wash Station
- Gravity Fed Eye Wash Station
- Eye Wash Bottles
-
Plumbed Eye Wash Station Standards
- Caps must be in place.
- Basin must be clean and not broken.
- Station must be clear from all obstructions. -
Is the plumbed eye wash station meeting all standards?
-
Which part(s) of the plumbed eye was station does not meet standard?
- Caps not in Place
- Basin not Clean/Is Broken
- Station is Obstructed
- Other
-
Gravity Fed Eye Wash Station Standards
- Basin must be clean.
- Station must be clear from all obstructions. -
Is the gravity fed eye wash station meeting all standards?<br>
-
Which part(s) of the gravity fed eye was station does not meet standard?
- Caps not in Place
- Basin not Clean/Is Broken
- Station is Obstructed
- Other
-
Eye Wash Bottles Standards
Bottles cannot be a substitute for an eye wash station. They must only used as supplemental protection.
- Cannot be expired.
- Must be free from all obstructions. -
Are the eye wash bottles meeting all standards?
-
Which part(s) of the eye wash bottles do not meet standard?
- Used as a Substitute for Eye Wash Station
- Bottles are Expired
- Access to Bottles is Obstructed
- Other
Flammable Storage
-
Are shop rags disposed of properly in an OSHA-approved container with a self-closing lid?
-
Does the branch have any gas or fuel cans?
-
Fuel Can Standard
All gas or fuel cans must be:
- Metal
- Have a self-closing lid
- Have a flash arrestor -
Are the fuel cans meeting standard?<br><br>
-
Which part of the fuel cans does not meet standard?
- OSHA Approved
- Not Metal
- No Self-Closing Lid
- No Flash Arrestor
First Aid
-
Does the department have a first aid kit?
-
First Aid Kit Standards
- Cannot have any oral medication.
- Must have bloodborne pathogen kit.
- Must be clean and maintain a professional image. -
Does the first aid kit meet all standards?
-
Which part of the first aid kit does not meet standard?
- Oral medictions
- Blood borne pathogen kit
- Appreance
- Other
Fire Extinguishers
-
Fire Extinguisher Standards
- Annual inspections must be completed by a third party.
- Monthly inspections must be completed by the branch.
- Must be clearly marked, free from obstruction, and mounted every 75'.
- Must be mounted 3-5 feet from the floor.
- Safety signage must be present. -
Is the department meeting all fire extinguisher standards?
-
Which part(s) of the fire extinguishers does not meet standard?
- Annual Inspection
- Monthly Inspections
- Not Marked
- Obstructed
- Improperly Mounted
- Seal was Tampered With
- Pin not in Place
- Gauge not in Green
- MHC Signage
Flywheel Machine
-
Does the department have a flywheel machine?
-
Flywheel Machine Standards
-Controls must function properly & be free of damage, missing knobs/buttons
-Power cord must free of damage
-Grinding wheel must be free of chips, cracks, or any other damage
-Front guard must be installed while the flywheel machine is operating -
Does the flywheel machine meet all standards?
-
Which part of the flywheel machine does not meet standard?
- Controls
- Power Cord
- Grinder Wheel
- Front Guard Missing/Not in Use
- Other
Forklift
-
Does the department have a forklift?
-
What is the instructor(s) name and employee #?
-
Have they been trained on ShareKnowledge?
-
Are new hires being trained via the Safety Culture app?
-
Have all employees who may operate a forklift in this department completed ShareKnowledge training in the last 3 years?
-
Do all employees who may operate a forklift in this department have a Hands On Evaluation on file on paper or in the SafetyCulture app?
-
Forklift Safe Operation Conditions
- All components must be free wear, damage, or modification
- Top of cab must be free of visual obstructions -
Is the forklift in a safe operating condition?
-
Which component is not within safety operating condition?
- Components Worn/Damaged
- Top of Cab Obstructed
- Other
-
Required Forklift Paperwork
- Weekly Inspections - Quarterly Preventative Maintenance -
Does the branch have proper inspections and maintenance records?
-
Which paperwork is out of compliance?
-
Forklift Safe Operation Standards
- Seatbelt must be worn by all operators
- Forks must be left down when not in use
- Propane must be turned off at end of shift
- Parking brake set when not being used
- Horn sounded when passing through doors and reversing -
Is the forklift being operated in a safe manner?
-
Which part of the forklift is not being operated in a safe manner?
- Seatbelt
- Forks Left Up
- Propane Left On
- Parking Brake Not Set
- Horn Not Sounded
- Other
Hazard Communication (HazCom)
-
Is the HazCom signage posted in the department?
-
Are all secondary containers/spray bottles properly labeled with their contents?
-
When asked, do employees know how to access Safety Data Sheets?
Hot Works
Oxygen/Acetylene
-
Is the department storing extra oxygen or acetylene?
-
Oxygen/Acetylene Storage Standards
- All oxygen cylinders must be stored 20 feet from flammables
- All compressed gas cylinders must be secured upright
- All compressed gas cylinders must be capped when not in use -
Is the department meeting all oxygen and acetylene storage standards?<br>
-
Which part of the oxygen and acetylene storage does not meet standard?
- Oxygen Stored Near Flammables
- Cylinders Not Secured
- Cylinders Not Capped
- Other
-
Does the department have a torch cart?
-
Torch Cart Standards
- Cart must have a 5ft high fire wall
- All gauges must be working with no broken or missing glass or plastic
- Flash arrestors must be present on the torch
- Appropriate gloves and goggles must be available on the cart -
Does the torch cart meet all applicable standards?<br>
-
Which part of the torch cart does not meet standard?
- Missing Firewall
- Broken Gauges
- Flash Arrestors
- Other
Welder
-
Does the department have a welder?
-
Welder Standards
- Welder must wear welding gloves
- Welder must have appropriate welding helmet
- Welder power cord must be free from all defects, including exposed or taped wiring -
Does the welder meet all applicable standards?
-
Which part of the welder does not meet standard?
- Gloves
- Mask
- Power cord
- Other
Hydraulic Press
-
Does the department have a hydraulic press?
-
Hydraulic Press Standards
- Must have guarding covering work area
- Area around press must meet MHC housekeeping standards
- Must be anchored/secured to prevent walking or tipping -
Does the hydraulic press meet all applicable standards?
-
Which part of the press does not meet standard?
- Gaurding
- Housekeeping
- Anchored/Secured
- Other
Ladders/Work Platforms
-
Is the department free from all homemade or non-approved work platforms? (A frame ladders, homemade boxes, etc)
-
Does the department have a staircase ladder?
-
Is it in good condition with required rubber feet that are free from damage?
-
Do all podium ladders, step ladders, and other work platforms meet the minimum 375lbs rate rating?
-
Are all podium ladders properly secured by hook or chain in a designated area when not in use?
Lifting/Load Bearing Equipment
Jacks/Jack Stands
-
Are jack stands being utilized under all vehicles when the load is supported by a jack?
-
Are all jacks and jack stands free of defects and damage, labeled with the capacity, and equipped with the proper pin?
-
Which part of the jacks and jack stands does not meet standard?
- Defective/Damaged
- Labeled with Capacity
- Proper Pin
Engine Work
-
Does the facility perform out of frame engine work?
-
How many engine stands does the branch have?
-
Engine Work Standards
All out of frame engine work must be done on an MHC approved engine stand or must have 4 points of contact AND an overhead support, meaning it must be on an engine stand or 4 jacks and hoist (or another form of overhead support) -
Does the out of frame engine work meet MHC standards?
-
Does the facility do midsize engine work?
Hoists, Cranes, Chain, Etc.
-
Does the department have a hoist/crane?
-
Hoist/Crane Standards
- Load rating must be displayed on the structure, assembly, and hook
- Crane/hoist must be inspected on an annual basis and inspection date must be clearly labeled on the crane/hoist
- Crane controls must be clearly labeled
- Hook has safety latch if it was designed with one -
Does the crane/hoist meet all applicable standards?<br>
-
Which part of the crane/hoist does not meet standard?
- Weight Rating
- Pendant Controls
- Inspection Out of Date
- Inspection Not Visible on Crane
- Missing/Broken Safety Latch
-
Does the department have a cherry picker?
-
Cherry Picker Standards
- Must be in proper working order/manufacturer’s intended condition
- Must be labeled with weight capacity at each arm setting
- If hook is designed to have safety latch, it must have one
- Must have annual inspection and date of inspection must be labeled on cherry picker -
Does the cherry picker meet all applicable standards?
-
Which part of the cherry picker does not meet standard?
- Condition
- Weight Rating
- Hook Safety Latch
- Annual Inspection
- Annual Inspection Label
- Other
-
Chain Standards
- All lifting chains must be at least grade 8,80,800 or higher
- All chains must be tagged with correct load rating
- All chains must have annual inspection -
Does all chain meet the applicable standards?
-
Which part of the chain does not meet standard?
- Grade
- Not Tagged with Weight Rating
- Inspection Out of Date
- Other
-
Are all vehicles being serviced with lifted dump beds using a secondary locking device? Wood blocks are not approved as a secondary locking device.
Lighting
-
Does the department have adequate lighting?
-
Does the branch have fluorescent bulbs?
-
Is the branch disposing of fluorescent bulbs?
-
Do they have an approved Waste Management recycling box?
-
Is it properly labeled with an accumulation start date that is less than 1 year from today?
-
Are there records showing that a vendor is properly disposing of fluorescent bulbs?
-
Are all light bulbs working (no lights out)?
-
Is the department free of all metal, caged drop lights?
Lock Out/Tag Out
-
Lock Out/Tag Out Standard
All vehicles in the shop will have:
- Key on floorboard
- Tag hung from turn signal -
Is the LOTO program in effect and properly administered per the work instruction?
-
Which part(s) of the LOTO Program does not meet standard?
- Key Not on Floorboard
- Tag not Hung from Turn Signal
- Other
Parts Cleaner (Solvent-Based Basin)
-
Is the parts cleaner free of all flammable products?
-
Are parts cleaners being used for their intended purpose and not as a work station?
Parts Washer (Automatic Steamer Cabinet)
-
Does the department have an automatic parts steamer cabinet?
-
Steamer Cabinet Standards
- Must have signage stating "Caution/Hot"
- Power cord must be free from all defects -
Does the parts steamer cabinet meet all applicable standards?
-
Which part of parts steamer cabinet does not meet standard?
- Signage
- Power Cord
Personal Protective Equipment
-
Are safety glasses being worn by employees in the shop at all times?
-
Is the visitor safety glasses bin stocked and safety glasses readily available?
-
Are all visitors, vendors, and other MHC employees wearing safety glasses in the shop?
-
Are steel-toed or composite-toed boots being worn by all employees in the shop at all times?
-
Are all employees handling any tools, parts, or materials wearing cut resistant gloves?
-
Does this department have bump caps?
-
Is hearing protection (ear plugs) available for all employees?
Rotary/Die Grinders
-
MHC Grinding and Cutting Standards
- All rotary/die grinders including personal grinders must be equipped with the proper guards
- The maximum revolutions per minute (rpm) rating of each abrasive wheel must be compatible with the rpm rating of the grinder motor
- The power cord must free of damage including missing ground prong -
Does the department meet all the grinding and cutting standards?
-
Which part of the cutting and grinding standards are not being followed?
- Missing Guard
- Wheel not Rated for Grinder
- Power Cord
- Other
-
Are all employees using cutting wheels or grinders wearing safety glasses AND face shields?
Service Pit
-
Does the department have a service pit?
-
Service Pit Standards
- Must be clean without trash, rags, or spills
- Must have a barrier around or over the the open pit
- Must be well lit with all lights working -
Does the service pit meet all applicable standards?
-
Which part of the service pit does not meet standard?
- Housekeeping
- No Barrier
- Lighting
- Other
Spill Control
-
Does the branch have a Spill Prevention Control Countermeasure (SPCC) Plan developed and available?
-
Is spill containment (Green Stuff, oil dry) material present and readily available?
-
What is the branch using for spill containment?
-
Does the department have a spill kit for larger spills?
Tool Room
-
Is the tool room organized and free of slips, trips, and falls?
-
Does it meet the MHC housekeeping standard?
-
Is it free of homemade tools?
-
Are all tools and equipment free of broken or fractured handles and in good working condition?
-
Are the striking ends of all seal drivers in good condition?
-
Are the power cords of all tools and equipment free from damage, including missing ground prongs?
Wash Bay
-
Does the department have a wash bay?
-
Is the wash bay organized and does it meet MHC housekeeping standards?
-
Do all electrical outlets have the proper weather covers?
-
Is the wash bay free from storage of excess barrels?
-
Is the wash bay free from any barrels containing flammables?
Waste Lubricants
-
Are all oils and lubricants cleaned up and disposed of in the designated area?
-
Are all the spent oil materials (including mats, absorbent, socks) being disposed of properly?
-
Are all used oil, antifreeze, and fuel tanks labeled properly?
-
Per state regulations, is the department disposing of oil filters properly?
Oil Water Separator
-
Does the department have an oil water separator?
-
Is there paperwork showing the separator has been cleaned in the last year?
-
Take a picture of the paperwork.
-
Are all drain grates in place, free from damage, and serving their original purpose?
Vehicles
-
Does this department have a vehicle?
-
Vehicle Inspection
Vehicle
-
Asset Number
-
Take multiple pictures of the vehicle's exterior and interior condition.
-
Vehicle Safety Sticker
-
Does the vehicle have 3 of the stickers above?
-
No Phone Sticker
-
Does the vehicle have 1 of the stickers above on the pillar next to the driver's side door?
-
Max Speed Sticker
-
Does the vehicle have 1 of the stickers on the back bumper?
-
Is this a DOT or non-DOT vehicle?<br>- DOT vehicles have a GVWR over 10,00 lbs (anything bigger than F250)<br>- Non-DOT vehicles have a GVWR of 10,000 lbs and under (F250 and smaller)
-
Does the vehicle have proper daily DVIRs and weekly MHC inspections?
-
Take a picture of the inspections.
-
Does the vehicle have all required paperwork? Includes: <br>- Valid Registration<br>- Valid insurance card<br>- Collision Assistance Kit<br>- Annual DOT inspection (paperwork & legible sticker on vehicle)
-
Which required paperwork is missing?
- Insurance Card
- Valid Registration
- Vehicle Collision Assistance Guide
- Annual DOT Vehicle Inspection
-
Take a picture of the paperwork.
-
Does the vehicle have all required safety items?<br>- Functioning DriveCam<br>- First Aid Kit<br>- Reflective Vest and Hi-Viz Seatbelt Covers <br>- Cargo Securement<br>- Bluetooth<br>- Spill kit<br>- Safety Glasses<br>- Cut Resistant Gloves<br>- Phone Mount <br>- Lock Out Tags<br>- Extra Fuses<br>- Triangles or Flairs<br>- Secured Fire Extinguisher<br>- Wheel Chocks
-
Which safety items are missing?
- DriveCam
- First Aid Kit
- Reflective Vest
- Cargo Securment
- Hazmat Spill Kit
- Safety Glasses
- Cut Resistant Gloves
- Phone Mount
- Secured Fire Extinguisher
- Hi-Viz Seat Belt Covers
-
Does the vehicle’s condition meet MHC standards? Includes: <br>- Must be clean inside/out and present a world-class appearance<br>- Asset number must be displayed - DOT # must be displayed on both sides in 2-inch bold letters<br>- Logos must be in good condition and free from peeling or tears<br>- Mirror and dash must be clear of all obstructions and items<br>- Vehicle must backed in or parked in a pull through manner <br>- Tires must not be damaged & have 1/8th of an inch tread<br>- Vehicle must be free from all damage, including tailgate<br>- Windshield must be free from all damage, including chips/cracks
-
What part of the vehicle’s condition and image does not meet standard?
- Vehicle Cleanliness
- Asset Number
- Logos
- Parked Properly
- Mirror/Dash Not Clean
- Windshield
- Tailgate
- DOT Number
-
Does the vehicle proper weekly inspections?
-
Does the vehicle have all of the required paperwork? Includes: <br>- Valid Registration<br>- Valid Insurance Card<br>- Collision Assistance Kit
-
Which required paperwork is missing?
- Registration
- Insurance Card
- Collision Assistance Kit
-
Does the vehicle have ALL required safety items? Includes: <br>- Functioning DriveCam<br>- First Aid Kit<br>- Hi-Viz Seatbelt Covers <br>- Cargo Securement <br>- Bluetooth<br>- Spill Kit<br>- Safety Glasses<br>- Cut Resistant Gloves<br>- Phone Mount<br>- Lock Out Tag<br>- Secured Fire Extinguisher
-
Which safety items are missing?
- DriveCam
- First Aid Kit
- Reflective Vest
- Cargo Securment
- Hazmat Spill Kit
- Safety Glasses
- Cut Resistant Gloves
- Phone Mount
- Secured Fire Extinguisher
- Hi-Viz Seat Belt Covers
-
Does the vehicle’s condition meet MHC standards? Includes: <br>- Must be clean inside/out and present a world-class appearance<br>- Asset number must be displayed <br>- Logos must be in good condition and free from peeling or tears<br>- Mirror and dash must be clear of all obstructions and items<br>- Vehicle must backed in or parked in a pull through manner <br>- Tires must not be damaged & have 1/8th of an inch tread<br>- Vehicle must be free from all damage, including tailgate<br>- Windshield must be free from all damage, including chips/cracks
-
What part of the vehicle’s condition and image does not meet standard?
- Vehicle Cleanliness
- Asset Number
- Logos
- Parked Properly
- Mirror/Dash Not Clean
- Windshield
- Tailgate
- DOT Number
Parts
Parts
-
Does the branch have a Parts Department?
Parts
General
-
Is the department free from any plastic or non-OSHA approved fuel cans? <br>
-
Are there empty barrels outside?
-
Are they labeled and capped?
-
Are they in an excessive amount?
-
When asked can an employee name the FOS 4 States of Mind?
-
Educate the employee on FOS and the importance behind it.
-
How often is the department holding Safety Huddles?
-
How often is the department holding Crew Meetings?
-
Did this department have a new hire?
-
Was the employee onboarded correctly and was it completed through Safety Culture?
-
Provide employees Name and Number.
Batteries
-
Battery Storage Standards
- No MHC vehicle should transport more than 1000lbs of batteries
- Battery cores must be stored on a containment pallet
- Batteries that do not have a handle must be transported by battery carrier - Eye wash station must be within 75 feet of batteries
- Batteries must be stacked in an orderly fashion and ready for collection (not in a pile or out of order) -
Is the department meeting all battery storage standards?
-
Which part of storing batteries does not meet standard?
- Batteries not stored on containment pallet
- Batteries not being moved by a handle or carrying device
- Eye wash station not within 75 feet
- Not being stacked correctly
- Other
Bullpen
-
Does the department have an outdoor bullpen?
-
Bullpen Standards
- Must be clean, organized, and free from all trash and debris
- Must be properly secured to prevent theft
- Fencing must be free from all damage -
Does bullpen meet all standards?
-
Which part of the bullpen does not meet standard?
- Housekeeping
- Securement
- Fencing
- Other
Chop Saw
-
Does the department have a chop saw?
-
Chop Saw Standards
- Must be in good working condition
- Work area must be clean and orderly with no used parts or waste
- Face shield & leather gloves must be at the station and worn when in use
- Power cord must be free from defects and have a ground prong
- Must be secured/anchored to work area -
Does the chop saw meet all standards?
-
Which part of the chop saw does not meet standard?
- Condition
- Work Station Housekeeping
- PPE Missing
- PPE Not Being Used
- Power Cord
- Unit Not Anchored/Secured
- Other
Egress & Exits
-
Do all lighted exit signs and emergency lighting work when tested?
-
MHC Egress and Exit Standards
- Walkways must be clean
- Exits must not be obstructed from inside or outside
- Doors must unlocked from the inside during business hours -
Do all exits and egress paths meet MHC standard?
-
Which part of the exit or egress does not meet standard?
- Walkways Not Clean
- Exits Obstructed
- Exit Doors Locked
- Other
Electrical
-
Electrical Outlet Standards
- Outlets must be covered and free from holes or openings
- Outlets exposed to weather (outside or moisture) must have weather covers
- Junction boxes must be covered and free from holes or openings -
Is the department meeting all electrical outlet standards?
-
Which part of the electrical outlets do not meet standard?
- Uncovered/Holes
- Weather Covers
- Junction Boxes
- Other
-
Extension Cord Standards
- Must be free from damage, including missing ground prong & repair with electrical tape
- Must be hung up out of the way when not in use
- Must not be used as permanent wiring (zip tied to conduit or run through walls or doors) -
Is the department meeting all extension cord standards?<br>
-
Which part of the extension cords do not meet standard?
- Damaged Cord
- Missing Prong
- Cord zip tied to conduit
- Runs Through Wall or Door
- Other
-
Electrical Panel Standards
- Panels must be labeled with Danger, High Voltage and Keep Out signage
- All breakers must be properly labeled
- All breaker boxes must be free of open void or holes greater than 1/8th inch
- All breakers must be in proper working condition without tape
- All electrical panels must have clear access and cannot be obstructed -
Is the department meeting all electrical panel standards?
-
Which part of the electrical panel does not meet standard?
- High Voltage Warning Signs
- Breaker Labels
- Open Voids or Holes
- Other
- Panels Obstructed
Eye Wash Station/Bottles
-
Does this department have an eye wash station or bottles?
-
What type?
- Plumbed Eye Wash Station
- Gravity Fed Eye Wash Station
- Eye Wash Bottles
-
Plumbed Eye Wash Station Standards
- Caps must be in place.
- Basin must be clean and not broken.
- Station must be clear from all obstructions. -
Is the plumbed eye wash station meeting all standards?
-
Which part(s) of the plumbed eye was station does not meet standard?
- Caps not in Place
- Basin not Clean/Is Broken
- Station is Obstructed
- Other
-
Gravity Fed Eye Wash Station Standards
- Basin must be clean.
- Station must be clear from all obstructions. -
Is the gravity fed eye wash station meeting all standards?<br>
-
Which part(s) of the gravity fed eye was station does not meet standard?
- Caps not in Place
- Basin not Clean/Is Broken
- Station is Obstructed
- Other
-
Eye Wash Bottles Standards
Bottles cannot be a substitute for an eye wash station. They must only used as supplemental protection.
- Cannot be expired.
- Must be free from all obstructions. -
Are the eye wash bottles meeting all standards?
-
Which part(s) of the eye wash bottles do not meet standard?
- Used as a Substitute for Eye Wash Station
- Bottles are Expired
- Access to Bottles is Obstructed
- Other
Fire Extinguishers
-
Fire Extinguisher Standards
- Annual inspections must be completed by a third party.
- Monthly inspections must be completed by the branch.
- Must be clearly marked, free from obstruction, and mounted every 75'.
- Must be mounted 3-5 feet from the floor.
- Safety signage must be present. -
Is the department meeting all fire extinguisher standards?
-
Which part(s) of the fire extinguishers does not meet standard?
- Annual Inspection
- Monthly Inspections
- Not Marked
- Obstructed
- Improperly Mounted
- Seal was Tampered With
- Pin not in Place
- Gauge not in Green
- MHC Signage
First Aid
-
Does the department have a first aid kit?
-
First Aid Kit Standards
- Cannot have any oral medication.
- Must have bloodborne pathogen kit.
- Must be clean and maintain a professional image. -
Does the first aid kit meet all standards?
-
Which part of the first aid kit does not meet standard?
- Oral medictions
- Blood borne pathogen kit
- Appreance
- Other
Forklift
-
Does the department have a forklift?
-
What is the instructor(s) name and employee #?
-
Have they been trained on ShareKnowledge?
-
Are new hires being trained via the Safety Culture app?
-
Have all employees who may operate a forklift in this department completed ShareKnowledge training in the last 3 years?
-
Do all employees who may operate a forklift in this department have a Hands On Evaluation on file on paper or in the SafetyCulture app?
-
Forklift Safe Operation Conditions
- All components must be free wear, damage, or modification
- Top of cab must be free of visual obstructions -
Is the forklift in a safe operating condition?
-
Which component is not within safety operating condition?
- Components Worn/Damaged
- Top of Cab Obstructed
- Other
-
Required Forklift Paperwork
- Weekly Inspections - Quarterly Preventative Maintenance -
Does the branch have proper inspections and maintenance records?
-
Which paperwork is out of compliance?
-
Forklift Safe Operation Standards
- Seatbelt must be worn by all operators
- Forks must be left down when not in use
- Propane must be turned off at end of shift
- Parking brake set when not being used
- Horn sounded when passing through doors and reversing -
Is the forklift being operated in a safe manner?
-
Which part of the forklift is not being operated in a safe manner?
- Seatbelt
- Forks Left Up
- Propane Left On
- Parking Brake Not Set
- Horn Not Sounded
- Other
Hazard Communication (HazCom)
-
Is the HazCom signage posted in the department?
-
Are all secondary containers/spray bottles properly labeled with their contents?
-
When asked, do employees know how to access Safety Data Sheets?
Housekeeping
-
Are all aisles free of obstructions and maintain a clear means of egress?
-
Are items on shelves not protruding into walkways causing trip hazards?
Ladders/Work Platforms/Tooling
-
Is the department free from all homemade or non-approved work platforms? (A frame ladders, homemade boxes, etc)
-
Does the department have a staircase ladder?
-
Is it in good condition with required rubber feet that are free from damage?
-
Do all podium ladders, step ladders, and other work platforms meet the minimum 375lbs rate rating?
-
Are all podium ladders properly secured by hook or chain in a designated area when not in use?
-
Does this department have self retracting knives?
-
What does the department use for cutting?
-
MHC does not allow the use of Pocket Knives and Loose Razor Blades as cutting devices.
-
MHC does not allow the use of Pocket Knives and Loose Razor Blades as cutting devices.
Lighting
-
Does the department have adequate lighting?
-
Does the branch have fluorescent bulbs?
-
Is the branch disposing of fluorescent bulbs?
-
Do they have an approved Waste Management recycling box?
-
Is it properly labeled with an accumulation start date that is less than 1 year from today?
-
Are there records showing that a vendor is properly disposing of fluorescent bulbs?
-
Are all light bulbs working (no lights out)?
-
Is the department free of all metal, caged drop lights?
Mezzanine
-
Does the department have a mezzanine?
-
MHC Mezzanine Condition Standards
- Load rating must be posted and clearly visible
- Gate must withstand 200lbs & have a sufficient locking mechanism
- Toe boards for upper levels must be at least 4in high and on all railings
- The railing must be able to support 200lbs
- Overhead projections must be clearly marked & protected -
Does the mezzanine meet all applicable standards?
-
Which part of the mezzanine does not meet standard?
- No Clearly Posted Load Rating
- No Locking Mechanism for Gate
- Toeboards
- Gate Supports 200 lbs.
- Unsafe Overhead Projections
- Other
-
Was the mezzanine gate observed to be closed when not in use?
-
Are products stored next to the railing placed below the railing and in a way to prevent items from falling over or through the railings?
-
Is the grade/flooring/steps of mezzanine free from slip, trip, and fall hazards?
-
Are products being stored at least 18in between sprinkler heads and 36in from any heaters?
-
Are the mezzanine aisles clear and free from trash and debris?
Personal Protective Equipment
-
Are steel-toed or composite-toed shoes being worn by all employees who perform any work in the warehouse?
-
Are all employees handling any tools, parts, or materials wearing cut resistant gloves?
Shelving/Racking
-
Shelving/Racking Standard
- Must be metal. Cannot be wood, so water can pass in the event of a fire
- Must be secured or anchored to prevent tipping
- Heavier items must be stored at or below waist level to prevent injuries
- Racking and support legs must be free from damage
- Pallet racking guards must be in place to protect the legs from forklift traffic -
Does the shelving and racking meet all applicable standards?
-
What part of the shelving and racking does not meet standard?
- Made of Wood
- Anchored/Secured
- Storage of Heavy Items
- Racking Legs Damaged
- Pallet Racking Guards
Showroom
-
Showroom Standards
- Product must be displayed in a manner that will not tip over
- All pallets should be covered with product and not present a trip hazard (corners of pallets should not be empty)
- Ceiling tiles must be in good condition
- Nothing should protrude into aisles or walkways -
Does the showroom meet all applicable standards?
-
What part of the showroom does not meet standard?
- Tripping Hazard
- Ceiling Tiles
- Parts in Aisles
Vehicles
-
Ask multiple employees if they can recite the Vehicle Safety Standards.
-
Was the employee able to recite the Vehicle Safety Standards?
-
Educate the employee on MHC's Vehicle Safety Standards program and the importance of it.
-
Does this department have a vehicle?
-
Vehicle Inspection
Vehicle
-
Asset Number
-
Take multiple pictures of the vehicle's exterior and interior condition.
-
Vehicle Safety Sticker
-
Does the vehicle have 3 of the stickers above?
-
No Phone Sticker
-
Does the vehicle have 1 of the stickers above on the pillar next to the driver's side door?
-
Max Speed Sticker
-
Does the vehicle have 1 of the stickers on the back bumper?
-
Does this vehicle have a Samsung XD Tablet Mount?
-
Is the mount obscuring the DriveCam lens?
-
Ensure the Management and Drivers understand that this is the only electronic device to be utilized.
-
Ensure the Management and Drivers understand that this is the only electronic device to be utilized.
-
Is this a DOT or non-DOT vehicle?<br>- DOT vehicles have a GVWR over 10,00 lbs (anything bigger than F250)<br>- Non-DOT vehicles have a GVWR of 10,000 lbs and under (F250 and smaller)
-
Does the vehicle have proper daily DVIRs and weekly MHC inspections?
-
Take a picture of the inspections.
-
Does the vehicle have all required paperwork? Includes: <br>- Valid Registration<br>- Valid insurance card<br>- Collision Assistance Kit<br>- Annual DOT inspection (paperwork & legible sticker on vehicle)
-
Which required paperwork is missing?
- Insurance Card
- Valid Registration
- Vehicle Collision Assistance Guide
- Annual DOT Vehicle Inspection
-
Take a picture of the paperwork.
-
Does the vehicle have all required safety items?<br>- Functioning DriveCam<br>- First Aid Kit<br>- Reflective Vest and Hi-Viz Seatbelt Covers <br>- Cargo Securement<br>- Bluetooth<br>- Spill kit<br>- Safety Glasses<br>- Cut Resistant Gloves<br>- Phone Mount <br>- Lock Out Tags<br>- Extra Fuses<br>- Triangles or Flairs<br>- Secured Fire Extinguisher<br>- Wheel Chocks
-
Which safety items are missing?
- DriveCam
- First Aid Kit
- Reflective Vest
- Cargo Securment
- Hazmat Spill Kit
- Safety Glasses
- Cut Resistant Gloves
- Phone Mount
- Secured Fire Extinguisher
- Hi-Viz Seat Belt Covers
-
Does the vehicle’s condition meet MHC standards? Includes: <br>- Must be clean inside/out and present a world-class appearance<br>- Asset number must be displayed - DOT # must be displayed on both sides in 2-inch bold letters<br>- Logos must be in good condition and free from peeling or tears<br>- Mirror and dash must be clear of all obstructions and items<br>- Vehicle must backed in or parked in a pull through manner <br>- Tires must not be damaged & have 1/8th of an inch tread<br>- Vehicle must be free from all damage, including tailgate<br>- Windshield must be free from all damage, including chips/cracks
-
What part of the vehicle’s condition and image does not meet standard?
- Vehicle Cleanliness
- Asset Number
- Logos
- Parked Properly
- Mirror/Dash Not Clean
- Windshield
- Tailgate
- DOT Number
-
Does the vehicle proper weekly inspections?
-
Does the vehicle have all of the required paperwork? Includes: <br>- Valid Registration<br>- Valid Insurance Card<br>- Collision Assistance Kit
-
Which required paperwork is missing?
- Registration
- Insurance Card
- Collision Assistance Kit
-
Does the vehicle have ALL required safety items? Includes: <br>- Functioning DriveCam<br>- First Aid Kit<br>- Hi-Viz Seatbelt Covers <br>- Cargo Securement <br>- Bluetooth<br>- Spill Kit<br>- Safety Glasses<br>- Cut Resistant Gloves<br>- Phone Mount<br>- Lock Out Tag<br>- Secured Fire Extinguisher
-
Which safety items are missing?
- DriveCam
- First Aid Kit
- Reflective Vest
- Cargo Securment
- Hazmat Spill Kit
- Safety Glasses
- Cut Resistant Gloves
- Phone Mount
- Secured Fire Extinguisher
- Hi-Viz Seat Belt Covers
-
Does the vehicle’s condition meet MHC standards? Includes: <br>- Must be clean inside/out and present a world-class appearance<br>- Asset number must be displayed <br>- Logos must be in good condition and free from peeling or tears<br>- Mirror and dash must be clear of all obstructions and items<br>- Vehicle must backed in or parked in a pull through manner <br>- Tires must not be damaged & have 1/8th of an inch tread<br>- Vehicle must be free from all damage, including tailgate<br>- Windshield must be free from all damage, including chips/cracks
-
What part of the vehicle’s condition and image does not meet standard?
- Vehicle Cleanliness
- Asset Number
- Logos
- Parked Properly
- Mirror/Dash Not Clean
- Windshield
- Tailgate
- DOT Number
Body Shop
-
Does the branch have a Body Shop?
Body Shop
General Housekeeping
-
Does the department meet all MHC housekeeping standards?
-
Is there perimeter/floor striping?
-
Is it good condition?
-
Take a picture of the perimeter/floor striping.
-
Is the department free from slips, trips, and fall hazards?
-
Take pictures of each slip, trip, or fall hazard.
-
Is there “Employees/Authorized Personnel Only" signage?
-
Are all oil lines free from leaking, so they do not cause a trip or fall?
-
Take a picture of the leaking oil line(s).
-
Did this department have a new hire?
-
Was the employee onboarded correctly and was it completed through Safety Culture?
-
Provide employees Name and Number.
Air Compressor
-
Does the department have an air compressor?
-
What state is the audit being conducted?
- Alabama
- Arkansas
- Colorado
- Georgia
- Illinois
- Iowa
- Kansas
- Louisiana
- Mississippi
- Missouri
- Nebraska
- New Mexico
- North Carolina
- Ohio
- Oklahoma
- Tennessee
- Texas
- Wyoming
-
You state does not require air compressor inspections. Continue to the next question.
-
Has the air compressor been inspected by the state within the last year?
-
Has the air compressor been inspected by the state within the past 24 months?
-
Has the air compressor been inspected by the state within the past 36 months?
-
Air Compressor Standards
-Must have a "Machine Starts Automatically" sign
-All drive belts must be guarded
-Must be equipped with pressure relief valves & accurate pressure gauges -
Does the air compressor meet all standards?
-
Which part of the air compressor does not meet standard?
- Missing "Machine Starts Automatically" Sign
- Unguarded Belts
- Pressure Relief Valve Missing/Broken
- Pressure Gauge Missing/Broken
Air Hoses
-
Air Hose Standards
- Hoses must never be left on the floor when not in use
- Hoses must be free from physical damage and non-approved repairs (hose clamp and tape)
- Air guns must be OSHA approved with the safety relief tip when used for cleaning purposes -
Does the department meet all air hose standards?
-
What part of the air hoses do not meet standard?
- Hoses on Floor
- Damaged/Non-Approved Repairs
- Blow Guns Not OSHA Approved
- Other
Alignment Pit
-
Does the department have an alignment pit?
-
Alignment Pit Standards
- Housekeeping meets MHC standard
- Must have barriers around pit
- All ramps and columns must be free from damage -
Does the alignment pit meet all applicable standards?
-
Which part of the alignment pit does not meet standard?
- Housekeeping
- No Barrier
- Damage to Ramps or Columns
- Other
Behavioral Observations
-
Discuss with the Service Manager and Technicians on how often the Foreman is seen walking the shop.
-
*Foreman Tower: How often does the foreman walk the shop?
-
Observe a technician and ask the following questions:
-
Are creepers up when not in use, so they do not cause a trip hazard?
-
If the steer axel is lifted, has the air system been bled and the parking brake been set?
-
Are employees maintaining 3 points of contact at all times?
-
Are proper lifting techniques being observed?
-
Are employees using proper lifting equipment when lifting heavy items?
-
Are employees using assisted lifting devices/team lifting for items over 50 lbs?
-
Are retractable knives being utilized?
-
What is being used for cutting?
-
MHC does not allow the use of Razor Blades or Pocket Knives.
-
How often is the department holding Safety Huddles a week?
-
How often is the department holding Crew Meetings a week?
Batteries
-
Is the department storing batteries?
-
Battery Storage Standards
- Battery cores must be stored on a containment pallet
- Batteries that do not have a handle must be transported by battery carrier - Eye wash station must be within 75 feet of batteries
- Batteries must be stacked in an orderly fashion and ready for collection (not in a pile or out of order) -
Does the department meeting all battery storage standards?
-
Which part of storing batteries does not meet standard?
- Batteries not stored on containment pallet
- Batteries not being moved by a handle or carrying device
- Eye wash station not within 75 feet
- Not being stacked correctly
- Other
-
Take a picture of the battery storage area.
Bay Doors
-
Bay Door Standard
- Must be all the way open or closed, not partially open
- Must be free of damage -
Is the branch meeting all bay door standards?
-
Which part of the bay doors do not meet standard?
- Doors Not Fully Open/Closed
- Damaged Doors
- Other
Bench Grinder
-
Does the department have a bench grinder?
-
Bench Grinder Standards
- Sideguards must cover nut and flange
- Work rest must be within1/8-inch of the wheel
- Tongue guard must be within 1/4-inch of the wheel
- Grinding edge of wheel must flat and free of metal impingements or chips
- Face shield must be available at station and worn when in use -
Does the bench grinder meet all standards?
-
Which part of the bench grinder does not meet standard?
- Side Guards
- Tongue Guard
- Grinder Wheel
- Face Shield
- PPE Not Available or Being Used
- Work Rest
Chock Blocks
-
Are chock blocks located in a designated area, so they do not cause a trip hazard when not in use?
-
Take pictures of all chock blocks not in a designated area.
-
Are chock blocks used for all vehicles that are being serviced inside and outside the bays?
-
Are chock blocks in good condition?
Chop Saw
-
Does the department have a chop saw?
-
Chop Saw Standards
- Must be in good working condition
- Work area must be clean and orderly with no used parts or waste
- Face shield & leather gloves must be at the station and worn when in use
- Power cord must be free from defects and have a ground prong
- Must be secured/anchored to work area -
Does the chop saw meet all standards?
-
Which part of the chop saw does not meet standard?
- Condition
- Work Station Housekeeping
- PPE Missing
- PPE Not Being Used
- Power Cord
- Unit Not Anchored/Secured
- Other
CNG/LNG
-
Is the department performing work on CNG/LNG vehicles?
-
Is the facility equipped with a gas detection sensors?
-
Is the CNG service being performed inside or outside the building?
-
If the facility doesn't contain a detection system, CNG powered vehicles are only allowed in a facility if the vehicle is completely purged with a wash out ticket. If the vehicle is not completely purged with a wash out ticket, it must be removed from inside the facility immediately.
-
Working on CNG vehicles outside is permitted. Please continue the audit.
-
Facilities with gas detection systems are permitted to work on CNG/LNG vehicles inside. Please continue the audit.
Diesel Particulate Filter
-
Does the department have a DPF cleaner?
-
DPF Cleaner Standards
- Must have and use a DPF handler (cart) to transport DPFs
- N95 dust mask and splash proof safety googles must worn when handling the soot collection bucket -
Is the department meeting all DPF cleaner standards?
-
Which part of the DPF cleaning practices does not meet standard?
- DPF Handler
- PPE
-
Does the branch haul off their DFF particulates?
-
Educate the branch on the financial opportunity by getting these disposed of.
Drill Press
-
Does the department have a drill press?
-
Drill Press Standard
- Drill bit must have a guard
- Power cord must be free from defect and include a ground prong
- Face shield must be present and used during operation
- Drive belts must be guarded
- Drill press must be secured/anchored -
Does the drill press meet all standards?<br>
-
What part of the drill press does not meet standard?
- Drill Bit Guard
- Power Cord/Ground Prong
- Face Shield
- Belts Not Guarded
- Unit Not Secured/Anchored
Egress & Exits
-
Do all lighted exit signs and emergency lighting work when tested?
-
MHC Egress and Exit Standards
- Walkways must be clean
- Exits must not be obstructed from inside or outside
- Doors must unlocked from the inside during business hours -
Do all exits and egress paths meet MHC standard?
-
Which part of the exit or egress does not meet standard?
- Walkways Not Clean
- Exits Obstructed
- Exit Doors Locked
- Other
Electrical
-
Electrical Outlet Standards
- Outlets must be covered and free from holes or openings
- Outlets exposed to weather (outside or moisture) must have weather covers
- Junction boxes must be covered and free from holes or openings -
Is the department meeting all electrical outlet standards?
-
Which part of the electrical outlets do not meet standard?
- Uncovered/Holes
- Weather Covers
- Junction Boxes
- Other
-
Extension Cord Standards
- Must be free from damage, including missing ground prong & repair with electrical tape
- Must be hung up out of the way when not in use
- Must not be used as permanent wiring (zip tied to conduit or run through walls or doors) -
Is the department meeting all extension cord standards?<br>
-
Which part of the extension cords do not meet standard?
- Damaged Cord
- Missing Prong
- Cord zip tied to conduit
- Runs Through Wall or Door
- Other
-
Electrical Panel Standards
- Panels must be labeled with Danger, High Voltage and Keep Out signage
- All breakers must be properly labeled
- All breaker boxes must be free of open void or holes greater than 1/8th inch
- All breakers must be in proper working condition without tape
- All electrical panels must have clear access and cannot be obstructed -
Is the department meeting all electrical panel standards?
-
Which part of the electrical panel does not meet standard?
- High Voltage Warning Signs
- Breaker Labels
- Open Voids or Holes
- Other
- Panels Obstructed
Eye Wash Station/Bottles
-
Does this department have an eye wash station or bottles?
-
What type?
- Plumbed Eye Wash Station
- Gravity Fed Eye Wash Station
- Eye Wash Bottles
-
Plumbed Eye Wash Station Standards
- Caps must be in place.
- Basin must be clean and not broken.
- Station must be clear from all obstructions. -
Is the plumbed eye wash station meeting all standards?
-
Which part(s) of the plumbed eye was station does not meet standard?
- Caps not in Place
- Basin not Clean/Is Broken
- Station is Obstructed
- Other
-
Gravity Fed Eye Wash Station Standards
- Basin must be clean.
- Station must be clear from all obstructions. -
Is the gravity fed eye wash station meeting all standards?<br>
-
Which part(s) of the gravity fed eye was station does not meet standard?
- Caps not in Place
- Basin not Clean/Is Broken
- Station is Obstructed
- Other
-
Eye Wash Bottles Standards
Bottles cannot be a substitute for an eye wash station. They must only used as supplemental protection.
- Cannot be expired.
- Must be free from all obstructions. -
Are the eye wash bottles meeting all standards?
-
Which part(s) of the eye wash bottles do not meet standard?
- Used as a Substitute for Eye Wash Station
- Bottles are Expired
- Access to Bottles is Obstructed
- Other
Flammable Storage
Flammable Cabinet
-
Are all flammables being stored properly in a flammable cabinet?
-
Does the flammable cabinet have “Flammable” signage?
-
Do the doors close properly on the flammable cabinet?
Other Flammable Storage
-
Are shop rags disposed of properly in an OSHA-approved container with a self-closing lid?
-
Does the branch have any gas or fuel cans?
-
Fuel Can Standard
All gas or fuel cans must be:
- Metal
- Have a self-closing lid
- Have a flash arrestor -
Are the fuel cans meeting standard?
-
Which part of the fuel cans does not meet standard?
First Aid
-
Does the department have a first aid kit?
-
First Aid Kit Standards
- Cannot have any oral medication.
- Must have bloodborne pathogen kit.
- Must be clean and maintain a professional image. -
Does the first aid kit meet all standards?
-
Which part of the first aid kit does not meet standard?
- Oral medictions
- Blood borne pathogen kit
- Appreance
- Other
Fire Extinguishers
-
Fire Extinguisher Standards
- Annual inspections must be completed by a third party.
- Monthly inspections must be completed by the branch.
- Must be clearly marked, free from obstruction, and mounted every 75'.
- Must be mounted 3-5 feet from the floor.
- Safety signage must be present. -
Is the department meeting all fire extinguisher standards?
-
Which part(s) of the fire extinguishers does not meet standard?
- Annual Inspection
- Monthly Inspections
- Not Marked
- Obstructed
- Improperly Mounted
- Seal was Tampered With
- Pin not in Place
- Gauge not in Green
- MHC Signage
Forklift
-
Does the department have a forklift?
-
What is the instructor(s) name and employee #?
-
Have they been trained on ShareKnowledge?
-
Are new hires being trained via the Safety Culture app?
-
Have all employees who may operate a forklift in this department completed ShareKnowledge training in the last 3 years?
-
Do all employees who may operate a forklift in this department have a Hands On Evaluation on file on paper or in the SafetyCulture app?
-
Forklift Safe Operation Conditions
- All components must be free wear, damage, or modification
- Top of cab must be free of visual obstructions -
Is the forklift in a safe operating condition?
-
Which component is not within safety operating condition?
- Components Worn/Damaged
- Top of Cab Obstructed
- Other
-
Required Forklift Paperwork
- Weekly Inspections - Quarterly Preventative Maintenance -
Does the branch have proper inspections and maintenance records?
-
Which paperwork is out of compliance?
-
Forklift Safe Operation Standards
- Seatbelt must be worn by all operators
- Forks must be left down when not in use
- Propane must be turned off at end of shift
- Parking brake set when not being used
- Horn sounded when passing through doors and reversing -
Is the forklift being operated in a safe manner?
-
Which part of the forklift is not being operated in a safe manner?
- Seatbelt
- Forks Left Up
- Propane Left On
- Parking Brake Not Set
- Horn Not Sounded
- Other
Hazard Communication (HazCom)
-
Is the HazCom signage posted in the department?
-
Are all secondary containers/spray bottles properly labeled with their contents?
-
When asked, do employees know how to access Safety Data Sheets?
Hot Works
Oxygen/Acetylene
-
Is the department storing extra oxygen or acetylene?
-
Oxygen/Acetylene Storage Standards
- All oxygen cylinders must be stored 20 feet from flammables
- All compressed gas cylinders must be secured upright
- All compressed gas cylinders must be capped when not in use -
Is the department meeting all oxygen and acetylene storage standards?<br>
-
Which part of the oxygen and acetylene storage does not meet standard?
- Oxygen Stored Near Flammables
- Cylinders Not Secured
- Cylinders Not Capped
- Other
-
Does the department have a torch cart?
-
Torch Cart Standards
- Cart must have a 5ft high fire wall
- All gauges must be working with no broken or missing glass or plastic
- Flash arrestors must be present on the torch
- Appropriate gloves and goggles must be available on the cart -
Does the torch cart meet all applicable standards?<br>
-
Which part of the torch cart does not meet standard?
- Missing Firewall
- Broken Gauges
- Flash Arrestors
- Other
Welder
-
Does the department have a welder?
-
Welder Standards
- Welder must wear welding gloves
- Welder must have appropriate welding helmet
- Welder power cord must be free from all defects, including exposed or taped wiring -
Does the welder meet all applicable standards?
-
Which part of the welder does not meet standard?
- Gloves
- Mask
- Power cord
- Other
Hydraulic Press
-
Does the department have a hydraulic press?
-
Hydraulic Press Standards
- Must have guarding covering work area
- Area around press must meet MHC housekeeping standards
- Must be anchored/secured to prevent walking or tipping -
Does the hydraulic press meet all applicable standards?
-
Which part of the press does not meet standard?
- Gaurding
- Housekeeping
- Anchored/Secured
- Other
Ladders/Work Platforms
-
Is the department free from all homemade or non-approved work platforms? (A frame ladders, homemade boxes, etc)
-
Does the department have a staircase ladder?
-
Is it in good condition with required rubber feet that are free from damage?
-
Do all podium ladders, step ladders, and other work platforms meet the minimum 375lbs rate rating?
-
Are all podium ladders properly secured by hook or chain in a designated area when not in use?
Lifting/Load Bearing Equipment
Jacks/Jack Stands
-
Are jack stands being utilized under all vehicles when the load is supported by a jack?
-
Are all jacks and jack stands free of defects and damage, labeled with the capacity, and equipped with the proper pin?
-
Which part of the jacks and jack stands does not meet standard?
- Defective/Damaged
- Labeled with Capacity
- Proper Pin
Hoists, Cranes, Chain, Etc.
-
Does the department have a hoist/crane?
-
Hoist/Crane Standards
- Load rating must be displayed on the structure, assembly, and hook
- Crane/hoist must be inspected on an annual basis and inspection date must be clearly labeled on the crane/hoist
- Crane controls must be clearly labeled
- Hook has safety latch if it was designed with one -
Does the crane/hoist meet all applicable standards?<br>
-
Which part of the crane/hoist does not meet standard?
- Weight Rating
- Pendant Controls
- Inspection Out of Date
- Inspection Not Visible on Crane
- Missing/Broken Safety Latch
-
Does the department have a cherry picker?
-
Cherry Picker Standards
- Must be in proper working order/manufacturer’s intended condition
- Must be labeled with weight capacity at each arm setting
- If hook is designed to have safety latch, it must have one
- Must have annual inspection and date of inspection must be labeled on cherry picker -
Does the cherry picker meet all applicable standards?
-
Which part of the cherry picker does not meet standard?
- Condition
- Weight Rating
- Hook Safety Latch
- Annual Inspection
- Annual Inspection Label
- Other
-
Chain Standards
- All lifting chains must be at least grade 8,80,800 or higher
- All chains must be tagged with correct load rating
- All chains must have annual inspection -
Does all chain meet the applicable standards?
-
Which part of the chain does not meet standard?
- Grade
- Not Tagged with Weight Rating
- Inspection Out of Date
- Other
-
Are all vehicles being serviced with lifted dump beds using a secondary locking device? Wood blocks are not approved as a secondary locking device.
Lighting
-
Does the department have adequate lighting?
-
Does the branch have fluorescent bulbs?
-
Is the branch disposing of fluorescent bulbs?
-
Do they have an approved Waste Management recycling box?
-
Is it properly labeled with an accumulation start date that is less than 1 year from today?
-
Are there records showing that a vendor is properly disposing of fluorescent bulbs?
-
Are all light bulbs working (no lights out)?
-
Is the department free of all metal, caged drop lights?
Lock Out/Tag Out
-
Lock Out/Tag Out Standard
All vehicles in the shop will have:
- Key on floorboard
- Tag hung from turn signal -
Is the LOTO program in effect and properly administered per the work instruction?
-
Which part(s) of the LOTO Program does not meet standard?
- Key Not on Floorboard
- Tag not Hung from Turn Signal
- Other
Paint Booth
-
Does this Body Shop have a paint booth?
-
Are there light brown paper bags covering the sprinkler heads in paint booth?
-
Does the paint booth have a self-closing door?
-
Is there “Door Closes Automatically” signage on the paint booth doors?
-
Is there a fire extinguisher near the paint booth?
-
Is all shelving in the paint booth approved and made of metal?
-
How is the department disposing of paint booth filters?
Paint Waste
-
Paint waste drum Bonding and Grounding Standard
- Bonding prevents sparks
- Grounding provides a path for electricity to safely dissipate -
Is the paint waste drum bonded and grounded?
-
What products are the branch using for prep products for painting?
-
How is the branch disposing of solvent-contaminated wipes? (Note: typically wipes with thinner on them used to prep for painting.)
- Hauled Off (Ex. Solvent, Thinner)
- Trash
Parts Cleaner (Solvent-Based Basin)
-
Is the parts cleaner free of all flammable products?
-
Are parts cleaners being used for their intended purpose and not as a work station?
Parts Washer (Automatic Steamer Cabinet)
-
Does the department have an automatic parts steamer cabinet?
-
Steamer Cabinet Standards
- Must have signage stating "Caution/Hot"
- Power cord must be free from all defects -
Does the parts steamer cabinet meet all applicable standards?
-
Which part of parts steamer cabinet does not meet standard?
- Signage
- Power Cord
Personal Protective Equipment
-
Are safety glasses being worn by employees in the shop at all times?
-
Is the visitor safety glasses bin stocked and safety glasses readily available?
-
Are all visitors, vendors, and other MHC employees wearing safety glasses in the shop?
-
Are steel-toed or composite-toed boots being worn by all employees in the shop at all times?
-
Are all employees handling any tools, parts, or materials wearing cut resistant gloves?
-
Does this department have bump caps?
-
Is hearing protection (ear plugs) available for all employees?
Respirator Training
-
Has respirator training, medical evaluations, and fit testing been completed for all employees upon hire or at least in the last year?
-
Are these documents available for review?
-
Are employees who are wearing respirators free of any facial hair that would prevent the respirator from getting the proper seal?
-
Are respirators being stored properly when not in use? They must be stored in a closed bag outside the mixing room when not in use.
-
Take a picture of respirator storage.
Rotary/Die Grinders
-
MHC Grinding and Cutting Standards
- All rotary/die grinders including personal grinders must be equipped with the proper guards
- The maximum revolutions per minute (rpm) rating of each abrasive wheel must be compatible with the rpm rating of the grinder motor
- The power cord must free of damage including missing ground prong -
Does the department meet all the grinding and cutting standards?
-
Which part of the cutting and grinding standards are not being followed?
- Missing Guard
- Wheel not Rated for Grinder
- Power Cord
- Other
-
Are all employees using cutting wheels or grinders wearing safety glasses AND face shields?
Service Pit
-
Does the department have a service pit?
-
Service Pit Standards
- Must be clean without trash, rags, or spills
- Must have a barrier around or over the the open pit
- Must be well lit with all lights working -
Does the service pit meet all applicable standards?
-
Which part of the service pit does not meet standard?
- Housekeeping
- No Barrier
- Lighting
- Other
Spill Control
-
Does the branch have a Spill Prevention Control Countermeasure (SPCC) Plan developed and available?
-
Is there record showing the branch has contacted local fire, police, hospital, and state with layout and hazardous material at the facility in case of emergency?
-
Is the branch registered as a disposal of hazardous waste with their state and/or local municipality?
-
Is spill containment (Green Stuff, oil dry) material present and readily available?
-
What is the branch using for spill containment?
-
Does the department have a spill kit for larger spills?
Tool Room
-
Is the tool room organized and free of slips, trips, and falls?
-
Does it meet the MHC housekeeping standard?
-
Is it free of homemade tools?
-
Are all tools and equipment free of broken or fractured handles and in good working condition?
-
Are the striking ends of all seal drivers in good condition?
-
Are the power cords of all tools and equipment free from damage, including missing ground prongs?
Wash Bay
-
Does the department have a wash bay?
-
Is the wash bay organized and does it meet MHC housekeeping standards?
-
Do all electrical outlets have the proper weather covers?
-
Is the wash bay free from storage of excess barrels?
-
Is the wash bay free from any barrels containing flammables?
Oil Water Separator
-
Does the department have an oil water separator?
-
Is there paperwork showing the separator has been cleaned in the last year?
-
Take a picture of the paperwork.
-
Are all drain grates in place, free from damage, and serving their original purpose?
Vehicles
-
Ask multiple employees if they can recite the Vehicle Safety Standards.
-
Was the employee able to recite the Vehicle Safety Standards?
-
Educate the employee on MHC's Vehicle Safety Standards program and the importance of it.
-
Does this department have a vehicle?
-
Vehicle Inspection
Vehicle
-
Asset Number
-
Take multiple pictures of the vehicle's exterior and interior condition.
-
Vehicle Safety Sticker
-
Does the vehicle have 3 of the stickers above?
-
No Phone Sticker
-
Does the vehicle have 1 of the stickers above on the pillar next to the driver's side door?
-
Max Speed Sticker
-
Does the vehicle have 1 of the stickers on the back bumper?
-
Take pictures of each sticker.
-
Is this a DOT or non-DOT vehicle?<br>- DOT vehicles have a GVWR over 10,00 lbs (anything bigger than F250)<br>- Non-DOT vehicles have a GVWR of 10,000 lbs and under (F250 and smaller)
-
Does the vehicle have proper daily DVIRs and weekly MHC inspections?
-
Take a picture of the inspections.
-
Does the vehicle have all required paperwork? Includes: <br>- Valid Registration<br>- Valid insurance card<br>- Collision Assistance Kit<br>- Annual DOT inspection (paperwork & legible sticker on vehicle)
-
Which required paperwork is missing?
- Insurance Card
- Valid Registration
- Vehicle Collision Assistance Guide
- Annual DOT Vehicle Inspection
-
Take a picture of the paperwork.
-
Does the vehicle have all required safety items?<br>- Functioning DriveCam<br>- First Aid Kit<br>- Reflective Vest and Hi-Viz Seatbelt Covers <br>- Cargo Securement<br>- Bluetooth<br>- Spill kit<br>- Safety Glasses<br>- Cut Resistant Gloves<br>- Phone Mount <br>- Lock Out Tags<br>- Extra Fuses<br>- Triangles or Flairs<br>- Secured Fire Extinguisher<br>- Wheel Chocks
-
Which safety items are missing?
- DriveCam
- First Aid Kit
- Reflective Vest
- Cargo Securment
- Hazmat Spill Kit
- Safety Glasses
- Cut Resistant Gloves
- Phone Mount
- Secured Fire Extinguisher
- Hi-Viz Seat Belt Covers
-
Does the vehicle’s condition meet MHC standards? Includes: <br>- Must be clean inside/out and present a world-class appearance<br>- Asset number must be displayed - DOT # must be displayed on both sides in 2-inch bold letters<br>- Logos must be in good condition and free from peeling or tears<br>- Mirror and dash must be clear of all obstructions and items<br>- Vehicle must backed in or parked in a pull through manner <br>- Tires must not be damaged & have 1/8th of an inch tread<br>- Vehicle must be free from all damage, including tailgate<br>- Windshield must be free from all damage, including chips/cracks
-
What part of the vehicle’s condition and image does not meet standard?
- Vehicle Cleanliness
- Asset Number
- Logos
- Parked Properly
- Mirror/Dash Not Clean
- Windshield
- Tailgate
- DOT Number
-
Does the vehicle proper weekly inspections?
-
Does the vehicle have all of the required paperwork? Includes: <br>- Valid Registration<br>- Valid Insurance Card<br>- Collision Assistance Kit
-
Which required paperwork is missing?
- Registration
- Insurance Card
- Collision Assistance Kit
-
Does the vehicle have ALL required safety items? Includes: <br>- Functioning DriveCam<br>- First Aid Kit<br>- Hi-Viz Seatbelt Covers <br>- Cargo Securement <br>- Bluetooth<br>- Spill Kit<br>- Safety Glasses<br>- Cut Resistant Gloves<br>- Phone Mount<br>- Lock Out Tag<br>- Secured Fire Extinguisher
-
Which safety items are missing?
- DriveCam
- First Aid Kit
- Reflective Vest
- Cargo Securment
- Hazmat Spill Kit
- Safety Glasses
- Cut Resistant Gloves
- Phone Mount
- Secured Fire Extinguisher
- Hi-Viz Seat Belt Covers
-
Does the vehicle’s condition meet MHC standards? Includes: <br>- Must be clean inside/out and present a world-class appearance<br>- Asset number must be displayed <br>- Logos must be in good condition and free from peeling or tears<br>- Mirror and dash must be clear of all obstructions and items<br>- Vehicle must backed in or parked in a pull through manner <br>- Tires must not be damaged & have 1/8th of an inch tread<br>- Vehicle must be free from all damage, including tailgate<br>- Windshield must be free from all damage, including chips/cracks
-
What part of the vehicle’s condition and image does not meet standard?
- Vehicle Cleanliness
- Asset Number
- Logos
- Parked Properly
- Mirror/Dash Not Clean
- Windshield
- Tailgate
- DOT Number
Carrier
Carrier
-
Is this a Carrier branch?
Service
General Housekeeping
-
Does the department meet all MHC housekeeping standards?
-
Is there perimeter/floor striping?
-
Is it good condition?
-
Take a picture of the perimeter/floor striping.
-
Is the department free from slips, trips, and fall hazards?
-
Take pictures of each slip, trip, or fall hazard.
-
Is there “Employees/Authorized Personnel Only" signage?
-
Are all oil lines free from leaking, so they do not cause a trip or fall?
-
Take a picture of the leaking oil line(s).
-
When asked can an employee name the FOS 4 States of Mind?
-
Educate the employee on FOS and the importance behind it.
-
Did this department have a new hire?
-
Was the employee onboarded correctly and was it completed through Safety Culture?
-
Provide employees Name and Number.
Air Compressor
-
Does the department have an air compressor?
-
What state is the audit being conducted?
- Alabama
- Arkansas
- Colorado
- Georgia
- Illinois
- Iowa
- Kansas
- Louisiana
- Mississippi
- Missouri
- Nebraska
- New Mexico
- North Carolina
- Ohio
- Oklahoma
- Tennessee
- Texas
- Wyoming
-
You state does not require air compressor inspections. Continue to the next question.
-
Has the air compressor been inspected by the state within the last year?
-
Has the air compressor been inspected by the state within the past 24 months?
-
Has the air compressor been inspected by the state within the past 36 months?
-
Air Compressor Standards
-Must have a "Machine Starts Automatically" sign
-All drive belts must be guarded
-Must be equipped with pressure relief valves & accurate pressure gauges -
Does the air compressor meet all standards?
-
Which part of the air compressor does not meet standard?
- Missing "Machine Starts Automatically" Sign
- Unguarded Belts
- Pressure Relief Valve Missing/Broken
- Pressure Gauge Missing/Broken
Air Hoses
-
Air Hose Standards
- Hoses must never be left on the floor when not in use
- Hoses must be free from physical damage and non-approved repairs (hose clamp and tape)
- Air guns must be OSHA approved with the safety relief tip when used for cleaning purposes -
Does the department meet all air hose standards?
-
What part of the air hoses do not meet standard?
- Hoses on Floor
- Damaged/Non-Approved Repairs
- Blow Guns Not OSHA Approved
- Other
Behavioral Observations
-
Discuss with the Service Manager and Technicians on how often the Foreman is seen walking the shop.
-
*Foreman Tower: How often does the foreman walk the shop?
-
Observe a technician and ask the following questions:
-
Which job is the technician working on?
- DriveLines
- Transmissions
- Overhauls - Out of Frame Engine Work
- Preventative Maintenance
- Other
-
Can the technician effectively discuss what they are working on?
-
Can the technician determine hazards and risk present in each task?
-
Can the technician explain what preventative controls they have taken in order to conduct the work safely?
-
Can the technician effectively discuss what they are working on?
-
Can the technician determine hazards and risk present in each task?
-
Can the technician explain what preventative controls they have taken in order to conduct the work safely?
-
Can the technician effectively discuss what they are working on?
-
Can the technician determine hazards and risk present in each task?
-
Can the technician explain what preventative controls they have taken in order to conduct the work safely?
-
Can the technician effectively discuss what they are working on?
-
Can the technician determine hazards and risk present in each task?
-
Can the technician explain what preventative controls they have taken in order to conduct the work safely?
-
Can the technician effectively discuss what they are working on?
-
Can the technician determine hazards and risk present in each task?
-
Can the technician explain what preventative controls they have taken in order to conduct the work safely?
-
Are creepers up when not in use, so they do not cause a trip hazard?
-
If the steer axel is lifted, has the air system been bled and the parking brake been set?
-
Are employees maintaining 3 points of contact at all times?
-
Are proper lifting techniques being observed?
-
Are employees using proper lifting equipment when lifting heavy items?
-
Are employees using assisted lifting devices/team lifting for items over 50 lbs?
-
Are employees using goggles when under a truck?
-
Are employees using retractable knives when cutting and demonstrating proper cutting techniques?
-
MHC does not allow the use of Pocket Knives and Loose Razor Blades as cutting devices.
-
How often is the department holding Safety Huddles a week?
-
How often is the department holding Crew Meetings a week?
Batteries
-
Is the department storing batteries?
-
Battery Storage Standards
- Battery cores must be stored on a containment pallet
- Batteries that do not have a handle must be transported by battery carrier - Eye wash station must be within 75 feet of batteries
- Batteries must be stacked in an orderly fashion and ready for collection (not in a pile or out of order) -
Does the department meeting all battery storage standards?
-
Which part of storing batteries does not meet standard?
- Batteries not stored on containment pallet
- Batteries not being moved by a handle or carrying device
- Eye wash station not within 75 feet
- Not being stacked correctly
- Other
Bay Doors
-
Bay Door Standard
- Must be all the way open or closed, not partially open
- Must be free of damage -
Is the branch meeting all bay door standards?
-
Which part of the bay doors do not meet standard?
- Doors Not Fully Open/Closed
- Damaged Doors
- Other
Bench Grinder
-
Does the department have a bench grinder?
-
Bench Grinder Standards
- Sideguards must cover nut and flange
- Work rest must be within1/8-inch of the wheel
- Tongue guard must be within 1/4-inch of the wheel
- Grinding edge of wheel must flat and free of metal impingements or chips
- Face shield must be available at station and worn when in use -
Does the bench grinder meet all standards?
-
Which part of the bench grinder does not meet standard?
- Side Guards
- Tongue Guard
- Grinder Wheel
- Face Shield
- PPE Not Available or Being Used
- Work Rest
Chock Blocks
-
Are chock blocks located in a designated area, so they do not cause a trip hazard when not in use?
-
Are chock blocks used for all vehicles that are being serviced inside and outside the bays?
-
Are chock blocks in good condition?
Chop Saw
-
Does the department have a chop saw?
-
Chop Saw Standards
- Must be in good working condition
- Work area must be clean and orderly with no used parts or waste
- Face shield & leather gloves must be at the station and worn when in use
- Power cord must be free from defects and have a ground prong
- Must be secured/anchored to work area -
Does the chop saw meet all standards?
-
Which part of the chop saw does not meet standard?
- Condition
- Work Station Housekeeping
- PPE Missing
- PPE Not Being Used
- Power Cord
- Unit Not Anchored/Secured
- Other
Drill Press
-
Does the department have a drill press?
-
Drill Press Standard
- Drill bit must have a guard
- Power cord must be free from defect and include a ground prong
- Face shield must be present and used during operation
- Drive belts must be guarded
- Drill press must be secured/anchored -
Does the drill press meet all standards?<br>
-
What part of the drill press does not meet standard?
- Drill Bit Guard
- Power Cord/Ground Prong
- Face Shield
- Belts Not Guarded
- Unit Not Secured/Anchored
Egress & Exits
-
Do all lighted exit signs and emergency lighting work when tested?
-
MHC Egress and Exit Standards
- Walkways must be clean
- Exits must not be obstructed from inside or outside
- Doors must unlocked from the inside during business hours -
Do all exits and egress paths meet MHC standard?
-
Which part of the exit or egress does not meet standard?
- Walkways Not Clean
- Exits Obstructed
- Exit Doors Locked
- Other
Electrical
-
Electrical Outlet Standards
- Outlets must be covered and free from holes or openings
- Outlets exposed to weather (outside or moisture) must have weather covers
- Junction boxes must be covered and free from holes or openings -
Is the department meeting all electrical outlet standards?
-
Which part of the electrical outlets do not meet standard?
- Uncovered/Holes
- Weather Covers
- Junction Boxes
- Other
-
Extension Cord Standards
- Must be free from damage, including missing ground prong & repair with electrical tape
- Must be hung up out of the way when not in use
- Must not be used as permanent wiring (zip tied to conduit or run through walls or doors) -
Is the department meeting all extension cord standards?<br>
-
Which part of the extension cords do not meet standard?
- Damaged Cord
- Missing Prong
- Cord zip tied to conduit
- Runs Through Wall or Door
- Other
-
Electrical Panel Standards
- Panels must be labeled with Danger, High Voltage and Keep Out signage
- All breakers must be properly labeled
- All breaker boxes must be free of open void or holes greater than 1/8th inch
- All breakers must be in proper working condition without tape
- All electrical panels must have clear access and cannot be obstructed -
Is the department meeting all electrical panel standards?
-
Which part of the electrical panel does not meet standard?
- High Voltage Warning Signs
- Breaker Labels
- Open Voids or Holes
- Other
- Panels Obstructed
Eye Wash Station/Bottles
-
Does this department have an eye wash station or bottles?
-
What type?
- Plumbed Eye Wash Station
- Gravity Fed Eye Wash Station
- Eye Wash Bottles
-
Plumbed Eye Wash Station Standards
- Caps must be in place.
- Basin must be clean and not broken.
- Station must be clear from all obstructions. -
Is the plumbed eye wash station meeting all standards?
-
Which part(s) of the plumbed eye was station does not meet standard?
- Caps not in Place
- Basin not Clean/Is Broken
- Station is Obstructed
- Other
-
Gravity Fed Eye Wash Station Standards
- Basin must be clean.
- Station must be clear from all obstructions. -
Is the gravity fed eye wash station meeting all standards?<br>
-
Which part(s) of the gravity fed eye was station does not meet standard?
- Caps not in Place
- Basin not Clean/Is Broken
- Station is Obstructed
- Other
-
Eye Wash Bottles Standards
Bottles cannot be a substitute for an eye wash station. They must only used as supplemental protection.
- Cannot be expired.
- Must be free from all obstructions. -
Are the eye wash bottles meeting all standards?
-
Which part(s) of the eye wash bottles do not meet standard?
- Used as a Substitute for Eye Wash Station
- Bottles are Expired
- Access to Bottles is Obstructed
- Other
Flammable Storage
-
Are shop rags disposed of properly in an OSHA-approved container with a self-closing lid?
-
Does the branch have a flammable cabinet?
-
Does the branch have any gas or fuel cans?
-
Fuel Can Standard
All gas or fuel cans must be:
- Metal
- Have a self-closing lid
- Have a flash arrestor -
Are the fuel cans meeting standard?<br><br>
-
Which part of the fuel cans does not meet standard?
- OSHA Approved
- Not Metal
- No Self-Closing Lid
- No Flash Arrestor
First Aid
-
Does the department have a first aid kit?
-
First Aid Kit Standards
- Cannot have any oral medication.
- Must have bloodborne pathogen kit.
- Must be clean and maintain a professional image. -
Does the first aid kit meet all standards?
-
Which part of the first aid kit does not meet standard?
- Oral medictions
- Blood borne pathogen kit
- Appreance
- Other
Fire Extinguishers
-
Fire Extinguisher Standards
- Annual inspections must be completed by a third party.
- Monthly inspections must be completed by the branch.
- Must be clearly marked, free from obstruction, and mounted every 75'.
- Must be mounted 3-5 feet from the floor.
- Safety signage must be present. -
Is the department meeting all fire extinguisher standards?
-
Which part(s) of the fire extinguishers does not meet standard?
- Annual Inspection
- Monthly Inspections
- Not Marked
- Obstructed
- Improperly Mounted
- Seal was Tampered With
- Pin not in Place
- Gauge not in Green
- MHC Signage
Forklift
-
Does the department have a forklift?
-
What is the instructor(s) name and employee #?
-
Have they been trained on ShareKnowledge?
-
Are new hires being trained via the Safety Culture app?
-
Have all employees who may operate a forklift in this department completed ShareKnowledge training in the last 3 years?
-
Do all employees who may operate a forklift in this department have a Hands On Evaluation on file on paper or in the SafetyCulture app?
-
Forklift Safe Operation Conditions
- All components must be free wear, damage, or modification
- Top of cab must be free of visual obstructions -
Is the forklift in a safe operating condition?
-
Which component is not within safety operating condition?
- Components Worn/Damaged
- Top of Cab Obstructed
- Other
-
Required Forklift Paperwork
- Weekly Inspections - Quarterly Preventative Maintenance -
Does the branch have proper inspections and maintenance records?
-
Which paperwork is out of compliance?
-
Forklift Safe Operation Standards
- Seatbelt must be worn by all operators
- Forks must be left down when not in use
- Propane must be turned off at end of shift
- Parking brake set when not being used
- Horn sounded when passing through doors and reversing -
Is the forklift being operated in a safe manner?
-
Which part of the forklift is not being operated in a safe manner?
- Seatbelt
- Forks Left Up
- Propane Left On
- Parking Brake Not Set
- Horn Not Sounded
- Other
Hazard Communication (HazCom)
-
Is the HazCom signage posted in the department?
-
Are all secondary containers/spray bottles properly labeled with their contents?
-
Take pictures of how the branch is storing refrigerant.
-
When asked, do employees know how to access Safety Data Sheets?
Hot Works
Oxygen/Acetylene
-
Is the department storing extra oxygen or acetylene?
-
Oxygen/Acetylene Storage Standards
- All oxygen cylinders must be stored 20 feet from flammables
- All compressed gas cylinders must be secured upright
- All compressed gas cylinders must be capped when not in use -
Is the department meeting all oxygen and acetylene storage standards?<br>
-
Which part of the oxygen and acetylene storage does not meet standard?
- Oxygen Stored Near Flammables
- Cylinders Not Secured
- Cylinders Not Capped
- Other
-
Does the department have a torch cart?
-
Torch Cart Standards
- Cart must have a 5ft high fire wall
- All gauges must be working with no broken or missing glass or plastic
- Flash arrestors must be present on the torch
- Appropriate gloves and goggles must be available on the cart -
Does the torch cart meet all applicable standards?<br>
-
Which part of the torch cart does not meet standard?
- Missing Firewall
- Broken Gauges
- Flash Arrestors
- Other
Welder
-
Does the department have a welder?
-
Welder Standards
- Welder must wear welding gloves
- Welder must have appropriate welding helmet
- Welder power cord must be free from all defects, including exposed or taped wiring -
Does the welder meet all applicable standards?
-
Which part of the welder does not meet standard?
- Gloves
- Mask
- Power cord
- Other
Hydraulic Press
-
Does the department have a hydraulic press?
-
Hydraulic Press Standards
- Must have guarding covering work area
- Area around press must meet MHC housekeeping standards
- Must be anchored/secured to prevent walking or tipping -
Does the hydraulic press meet all applicable standards?
-
Which part of the press does not meet standard?
- Gaurding
- Housekeeping
- Anchored/Secured
- Other
Ladders/Work Platforms
-
Is the department free from all homemade or non-approved work platforms? (A frame ladders, homemade boxes, etc)
-
Does the department have a staircase ladder?
-
Is it in good condition with required rubber feet that are free from damage?
-
Do all podium ladders, step ladders, and other work platforms meet the minimum 375lbs rate rating?
-
Are all podium ladders properly secured by hook or chain in a designated area when not in use?
Lifting/Load Bearing Equipment
-
When asked, do employees know when they are required to use assisted lifting?
Hoists, Cranes, Chain, Etc.
-
Does the department have a hoist/crane?
-
Hoist/Crane Standards
- Load rating must be displayed on the structure, assembly, and hook
- Crane/hoist must be inspected on an annual basis and inspection date must be clearly labeled on the crane/hoist
- Crane controls must be clearly labeled
- Hook has safety latch if it was designed with one -
Does the crane/hoist meet all applicable standards?<br>
-
Which part of the crane/hoist does not meet standard?
- Weight Rating
- Pendant Controls
- Inspection Out of Date
- Inspection Not Visible on Crane
- Missing/Broken Safety Latch
-
Does the department have a cherry picker?
-
Cherry Picker Standards
- Must be in proper working order/manufacturer’s intended condition
- Must be labeled with weight capacity at each arm setting
- If hook is designed to have safety latch, it must have one
- Must have annual inspection and date of inspection must be labeled on cherry picker -
Does the cherry picker meet all applicable standards?
-
Which part of the cherry picker does not meet standard?
- Condition
- Weight Rating
- Hook Safety Latch
- Annual Inspection
- Annual Inspection Label
- Other
-
Chain Standards
- All lifting chains must be at least grade 8,80,800 or higher
- All chains must be tagged with correct load rating
- All chains must have annual inspection -
Does all chain meet the applicable standards?
-
Which part of the chain does not meet standard?
- Grade
- Not Tagged with Weight Rating
- Inspection Out of Date
- Other
-
Are all vehicles being serviced with lifted dump beds using a secondary locking device? Wood blocks are not approved as a secondary locking device.
Lighting
-
Does the department have adequate lighting?
-
Does the branch have fluorescent bulbs?
-
Is the branch disposing of fluorescent bulbs?
-
Do they have an approved Waste Management recycling box?
-
Is it properly labeled with an accumulation start date that is less than 1 year from today?
-
Are there records showing that a vendor is properly disposing of fluorescent bulbs?
-
Are all light bulbs working (no lights out)?
-
Is the department free of all metal, caged drop lights?
Lock Out/Tag Out
-
Lock Out/Tag Out Standard
All Reefer units will have:
- Start stop disengaged
- Battery connector removed -
Is the LOTO program in effect and properly administered per the work instruction?
-
Which part(s) of the LOTO Program does not meet standard?
- Key Not on Floorboard
- Tag not Hung from Turn Signal
- Other
Personal Protective Equipment
-
Are safety glasses being worn by employees in the shop at all times?
-
Is the visitor safety glasses bin stocked and safety glasses readily available?
-
Are all visitors, vendors, and other MHC employees wearing safety glasses in the shop?
-
Are steel-toed or composite-toed boots being worn by all employees in the shop at all times?
-
Are all employees handling any tools, parts, or materials wearing cut resistant gloves?
-
Does this department have bump caps?
Spill Control
-
Does the branch have a Spill Prevention Control Countermeasure (SPCC) Plan developed and available?
-
Is spill containment (Green Stuff, oil dry) material present and readily available?
-
What is the branch using for spill containment?
-
Does the department have a spill kit for larger spills?
Tool Room
-
Is the tool room organized and free of slips, trips, and falls?
-
Does it meet the MHC housekeeping standard?
-
Is it free of homemade tools?
-
Are all tools and equipment free of broken or fractured handles and in good working condition?
-
Are the striking ends of all seal drivers in good condition?
-
Are the power cords of all tools and equipment free from damage, including missing ground prongs?
Tooling and Equipment
-
Does this facility have a tool list?
-
Check the tools that are missing from the list.
- DPF Cleaning
- Rotating Engine Stand
- Overhead Crane
- Undocking A-frame
- Heavy Duty Cherry Picker
- Dump Bed - Hinge Locks/Alternative Safety Device
- Wheel Dolly
- Drive Line Support/Removal Tool
- Brake Drum Dolly
- EGR Flush Kit
- Jump Start Box/Cart
- A/C Machine 134A Only
- Disc Hub Brake Remover
- Column Lifts
- Stationary Engine Stands
- MX Counterbore Cutting Tool Monaco/Mira
- Pico Scope
- Transmission High Lift Jack
- Transmission Jack
- Clutch Jack
- DPF Aftertreatment Jack
- Tiger Tool - Steering/Suppression Press
- Alignment Machine
- Flywheel Cutting Machine
- Press
- Welder
Wash Bay
-
Does the department have a wash bay?
-
Is the wash bay organized and does it meet MHC housekeeping standards?
-
Do all electrical outlets have the proper weather covers?
-
Is the wash bay free from storage of excess barrels?
-
Is the wash bay free from any barrels containing flammables?
Waste Lubricants
-
Are all oils and lubricants cleaned up and disposed of in the designated area?
-
Are all the spent oil materials (including mats, absorbent, socks) being disposed of properly?
-
Are all used oil, antifreeze, and fuel tanks labeled properly?
-
Per state regulations, is the department disposing of oil filters properly?
Oil Water Separator
-
Does the department have an oil water separator?
-
Is there paperwork showing the separator has been cleaned in the last year?
-
Take a picture of the paperwork.
-
Are all drain grates in place, free from damage, and serving their original purpose?
Vehicles
-
Ask multiple employees their opinion on why we have Vehicle Safety Standards and DriveCam.
-
Was the employee able to discuss the Vehicle Safety Standards?
-
Educate the employee on MHC's Vehicle Safety Standards program and the importance of it.
-
Does this department have a vehicle?
-
Vehicle Inspection
Vehicle
-
Asset Number
-
Take multiple pictures of the vehicle's exterior and interior condition.
-
Vehicle Safety Sticker
-
Does the vehicle have 3 of the stickers above?
-
No Phone Sticker
-
Does the vehicle have 1 of the stickers above on the pillar next to the driver's side door?
-
Max Speed Sticker
-
Does the vehicle have 1 of the stickers on the back bumper?
-
Is this a DOT or non-DOT vehicle?<br>- DOT vehicles have a GVWR over 10,00 lbs (anything bigger than F250)<br>- Non-DOT vehicles have a GVWR of 10,000 lbs and under (F250 and smaller)
-
Does the vehicle have proper daily DVIRs and weekly MHC inspections?
-
Take a picture of the inspections.
-
Does the vehicle have all required paperwork? Includes: <br>- Valid Registration<br>- Valid insurance card<br>- Collision Assistance Kit<br>- Annual DOT inspection (paperwork & legible sticker on vehicle)
-
Which required paperwork is missing?
- Insurance Card
- Valid Registration
- Vehicle Collision Assistance Guide
- Annual DOT Vehicle Inspection
-
Take a picture of the paperwork.
-
Does the vehicle have all required safety items?<br>- Functioning DriveCam<br>- First Aid Kit<br>- Reflective Vest and Hi-Viz Seatbelt Covers <br>- Cargo Securement<br>- Bluetooth<br>- Spill kit<br>- Safety Glasses<br>- Cut Resistant Gloves<br>- Phone Mount <br>- Lock Out Tags<br>- Extra Fuses<br>- Triangles or Flairs<br>- Secured Fire Extinguisher<br>- Wheel Chocks
-
Which safety items are missing?
- DriveCam
- First Aid Kit
- Reflective Vest
- Cargo Securment
- Hazmat Spill Kit
- Safety Glasses
- Cut Resistant Gloves
- Phone Mount
- Secured Fire Extinguisher
- Hi-Viz Seat Belt Covers
-
Does the vehicle’s condition meet MHC standards? Includes: <br>- Must be clean inside/out and present a world-class appearance<br>- Asset number must be displayed - DOT # must be displayed on both sides in 2-inch bold letters<br>- Logos must be in good condition and free from peeling or tears<br>- Mirror and dash must be clear of all obstructions and items<br>- Vehicle must backed in or parked in a pull through manner <br>- Tires must not be damaged & have 1/8th of an inch tread<br>- Vehicle must be free from all damage, including tailgate<br>- Windshield must be free from all damage, including chips/cracks
-
What part of the vehicle’s condition and image does not meet standard?
- Vehicle Cleanliness
- Asset Number
- Logos
- Parked Properly
- Mirror/Dash Not Clean
- Windshield
- Tailgate
- DOT Number
-
Does the vehicle proper weekly inspections?
-
Does the vehicle have all of the required paperwork? Includes: <br>- Valid Registration<br>- Valid Insurance Card<br>- Collision Assistance Kit
-
Which required paperwork is missing?
- Registration
- Insurance Card
- Collision Assistance Kit
-
Does the vehicle have ALL required safety items? Includes: <br>- Functioning DriveCam<br>- First Aid Kit<br>- Hi-Viz Seatbelt Covers <br>- Cargo Securement <br>- Bluetooth<br>- Spill Kit<br>- Safety Glasses<br>- Cut Resistant Gloves<br>- Phone Mount<br>- Lock Out Tag<br>- Secured Fire Extinguisher
-
Which safety items are missing?
- DriveCam
- First Aid Kit
- Reflective Vest
- Cargo Securment
- Hazmat Spill Kit
- Safety Glasses
- Cut Resistant Gloves
- Phone Mount
- Secured Fire Extinguisher
- Hi-Viz Seat Belt Covers
-
Does the vehicle’s condition meet MHC standards? Includes: <br>- Must be clean inside/out and present a world-class appearance<br>- Asset number must be displayed <br>- Logos must be in good condition and free from peeling or tears<br>- Mirror and dash must be clear of all obstructions and items<br>- Vehicle must backed in or parked in a pull through manner <br>- Tires must not be damaged & have 1/8th of an inch tread<br>- Vehicle must be free from all damage, including tailgate<br>- Windshield must be free from all damage, including chips/cracks
-
What part of the vehicle’s condition and image does not meet standard?
- Vehicle Cleanliness
- Asset Number
- Logos
- Parked Properly
- Mirror/Dash Not Clean
- Windshield
- Tailgate
- DOT Number
Dump Body Fabrication
Dump Body Fabrication
-
Does this branch have Dump Body Fabrication?
Dump Body Fabrication
Behavioral Observation
-
Take multiple pictures of the housekeeping throughout the department.
-
Is the department free from slip, trip and fall hazards?
-
Are employees practicing safe lifting techniques (using lifting equipment like a cart/dolly or assisted lifting like a team lift) for all items over 50 lbs?
Egress & Exits
-
Do all lighted exit signs and emergency lighting work when tested?
-
MHC Egress and Exit Standards
- Walkways to exits must be clean.
- Exits must not be obstructed from the inside or outside.
- Exit doors must unlocked from the inside during business hours. -
Do all exits and egress paths meet MHC standards?
Eye Wash Station/Bottles
-
Does this department have an eye wash station or bottles?
-
What type?
- Plumbed Eye Wash Station
- Gravity Fed Eye Wash Station
- Eye Wash Bottles
-
Plumbed Eye Wash Station Standards
- Caps must be in place.
- Basin must be clean and not broken.
- Station must be clear from all obstructions. -
Is the plumbed eye wash station meeting all standards?
-
Which part(s) of the plumbed eye was station does not meet standard?
- Caps not in Place
- Basin not Clean/Is Broken
- Station is Obstructed
- Other
-
Gravity Fed Eye Wash Station Standards
- Basin must be clean.
- Station must be clear from all obstructions. -
Is the gravity fed eye wash station meeting all standards?<br>
-
Which part(s) of the gravity fed eye was station does not meet standard?
- Caps not in Place
- Basin not Clean/Is Broken
- Station is Obstructed
- Other
-
Eye Wash Bottles Standards
Bottles cannot be a substitute for an eye wash station. They must only used as supplemental protection.
- Cannot be expired.
- Must be free from all obstructions. -
Are the eye wash bottles meeting all standards?
-
Which part(s) of the eye wash bottles do not meet standard?
- Used as a Substitute for Eye Wash Station
- Bottles are Expired
- Access to Bottles is Obstructed
- Other
First Aid
-
Does the department have a first aid kit?
-
First Aid Kit Standards
- Cannot have any oral medication.
- Must have bloodborne pathogen kit.
- Must be clean and maintain a professional image. -
Does the first aid kit meet all standards?
-
Which part of the first aid kit does not meet standard?
- Oral medictions
- Blood borne pathogen kit
- Appearance
- Other
Fire Extinguishers
-
Fire Extinguisher Standards
- Annual inspections must be completed by a third party.
- Monthly inspections must be completed by the branch.
- Must be clearly marked, free from obstruction, and mounted every 75'.
- Must be mounted 3-5 feet from the floor.
- Safety signage must be present. -
Is the department meeting all fire extinguisher standards?
-
Which part(s) of the fire extinguishers does not meet standard?
- Annual Inspection
- Monthly Inspections
- Not Marked
- Obstructed
- Improperly Mounted
- Seal was Tampered With
- Pin not in Place
- Gauge not in Green
- MHC Signage
Personal Protective Equipment (PPE)
-
Are all employees wearing steel or composite-toe footwear that covers at least the ankle?
-
Are all employees wearing safety glasses or goggles any time they are beyond the Foreman Tower?
-
Are all employees wearing cut-resistant gloves any time they are handling materials?
-
Please thank all employees that you see who are wearing cut resistant gloves while handling materials.
-
Are all employees using approved safety knives (instead of pocket knives) when cutting?
-
Please thank the employees who are using an approved safety knife while cutting.
-
Are all employees using a face shield while cutting or grinding?
-
If you witness an employee using a face shield while cutting or grinding, please thank them.
-
Are all employees wearing a respirator any time they are subject to airborne contaminates?
-
Is it being properly worn?
-
If you witness an employee properly wearing a respirator, please thank them.
Respirator Training
-
Have all employees who wear a respirator or double-banded dusk mask completed their medical evaluation, ShareKnowledge training, and annual fit testing?
Forklift
-
Does the department have a forklift?
-
What is the instructor(s) name and employee #?
-
Have they been trained?
-
Are new hires being trained via the Safety Culture app?
-
Have all employees who may operate a forklift in this department completed ShareKnowledge training in the last 3 years?
-
Forklift Safe Operation Conditions
- All components must be free wear, damage, or modification
- Top of cab must be free of visual obstructions -
Is the forklift in a safe operating condition?
-
Which component is not within safety operating condition?
- Components Worn/Damaged
- Top of Cab Obstructed
- Other
-
Required Forklift Paperwork
- Driver Certifications
- Weekly Inspections - Quarterly Preventative Maintenance -
Does the forklift have all of the required paperwork?
-
Which paperwork is out of compliance?
- Weekly Inspections
- Preventative Maintenance
- Other
-
Forklift Safe Operation Standards
- Seatbelt must be worn by all operators
- Forks must be left down when not in use
- Propane must be turned off at end of shift
- Parking brake set when not being used
- Horn sounded when passing through doors and reversing -
Is the forklift being operated in a safe manner?
-
Which part of the forklift is not being operated in a safe manner?
- Seatbelt
- Forks Left Up
- Propane Left On
- Parking Brake Not Set
- Horn Not Sounded
- Other
Vehicles
-
Asset Number
-
Take multiple pictures of the vehicle's exterior and interior condition.
-
Vehicle Safety Sticker
-
Does the vehicle have 3 of the stickers above?
-
No Phone Sticker
-
Does the vehicle have 1 of the stickers above on the pillar next to the driver's side door?
-
Max Speed Sticker
-
Does the vehicle have 1 of the stickers on the back bumper?
-
Take pictures of each sticker.
-
Is this a DOT or non-DOT vehicle?<br>- DOT vehicles have a GVWR over 10,00 lbs (anything bigger than F250)<br>- Non-DOT vehicles have a GVWR of 10,000 lbs and under (F250 and smaller)
-
Does the vehicle have proper daily DVIRs and weekly MHC inspections?
-
Take a picture of the inspections.
-
Does the vehicle have all required paperwork? Includes: <br>- Valid Registration<br>- Valid insurance card<br>- Collision Assistance Kit<br>- Annual DOT inspection (paperwork & legible sticker on vehicle)
-
Which required paperwork is missing?
- Insurance Card
- Valid Registration
- Vehicle Collision Assistance Guide
- Annual DOT Vehicle Inspection
-
Take a picture of the paperwork.
-
Does the vehicle have all required safety items?<br>- Functioning DriveCam<br>- First Aid Kit<br>- Reflective Vest and Hi-Viz Seatbelt Covers <br>- Cargo Securement<br>- Bluetooth<br>- Spill kit<br>- Safety Glasses<br>- Cut Resistant Gloves<br>- Phone Mount <br>- Lock Out Tags<br>- Extra Fuses<br>- Triangles or Flairs<br>- Secured Fire Extinguisher<br>- Wheel Chocks
-
Which safety items are missing?
- DriveCam
- First Aid Kit
- Reflective Vest
- Cargo Securment
- Hazmat Spill Kit
- Safety Glasses
- Cut Resistant Gloves
- Phone Mount
- Secured Fire Extinguisher
- Hi-Viz Seat Belt Covers
-
Does the vehicle’s condition meet MHC standards? Includes: <br>- Must be clean inside/out and present a world-class appearance<br>- Asset number must be displayed - DOT # must be displayed on both sides in 2-inch bold letters<br>- Logos must be in good condition and free from peeling or tears<br>- Mirror and dash must be clear of all obstructions and items<br>- Vehicle must backed in or parked in a pull through manner <br>- Tires must not be damaged & have 1/8th of an inch tread<br>- Vehicle must be free from all damage, including tailgate<br>- Windshield must be free from all damage, including chips/cracks
-
What part of the vehicle’s condition and image does not meet standard?
- Vehicle Cleanliness
- Asset Number
- Logos
- Parked Properly
- Mirror/Dash Not Clean
- Windshield
- Tailgate
- DOT Number
-
Does the vehicle proper weekly inspections?
-
Does the vehicle have all of the required paperwork? Includes: <br>- Valid Registration<br>- Valid Insurance Card<br>- Collision Assistance Kit
-
Which required paperwork is missing?
- Registration
- Insurance Card
- Collision Assistance Kit
-
Does the vehicle have ALL required safety items? Includes: <br>- Functioning DriveCam<br>- First Aid Kit<br>- Hi-Viz Seatbelt Covers <br>- Cargo Securement <br>- Bluetooth<br>- Spill Kit<br>- Safety Glasses<br>- Cut Resistant Gloves<br>- Phone Mount<br>- Lock Out Tag<br>- Secured Fire Extinguisher
-
Which safety items are missing?
- DriveCam
- First Aid Kit
- Reflective Vest
- Cargo Securment
- Hazmat Spill Kit
- Safety Glasses
- Cut Resistant Gloves
- Phone Mount
- Secured Fire Extinguisher
- Hi-Viz Seat Belt Covers
-
Does the vehicle’s condition meet MHC standards? Includes: <br>- Must be clean inside/out and present a world-class appearance<br>- Asset number must be displayed <br>- Logos must be in good condition and free from peeling or tears<br>- Mirror and dash must be clear of all obstructions and items<br>- Vehicle must backed in or parked in a pull through manner <br>- Tires must not be damaged & have 1/8th of an inch tread<br>- Vehicle must be free from all damage, including tailgate<br>- Windshield must be free from all damage, including chips/cracks
-
What part of the vehicle’s condition and image does not meet standard?
- Vehicle Cleanliness
- Asset Number
- Logos
- Parked Properly
- Mirror/Dash Not Clean
- Windshield
- Tailgate
- DOT Number
Truck Sales
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Does this branch have a Truck Sales Department?
Truck Sales Department
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Additional Notes:
Personal Protective Equipment (PPE)
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Are all employees wearing safety glasses or goggles any time they are beyond the Foreman Tower?
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Are all employees wearing cut-resistant gloves any time they are handling materials?
Securement
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Are trucks parked close together to prevent tire theft?
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Are trucks properly secured and locked, including the sleeper doors and tool boxes?
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How many trucks are unlocked?
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Are anti-theft devices (air brake locks) being used to secure trucks?
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How many trucks are missing anti-theft devices?
Behavioral
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Did this department have a new hire?
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Was the employee onboarded correctly and was it completed through Safety Culture?
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Provide employees Name and Number.
Safety Committee
Safety Committees
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Does this branch have a Safety Committee?
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Is the Chairperson Nomination Form posted in a central location at the branch?
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Has the Committee established goals for the year?
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Are safety flashes and other training topics posted in a central location at the branch and visible to all employees?
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Is there an evacuation map posted and is it accurate?
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Has the branch educated all employees on emergency preparedness in the last 12 months?
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When did the branch complete this?
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Has the branch discussed evacuation procedures with all employees in the last 12 months?
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When did the branch complete this?
Fuel Tanks
Fuel Tanks
Fuel Island
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Does this branch have a fuel island?
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Take pictures of the fuel island.
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Which of the following signage is present?
- NFPA Diamond
- No Smoking
- Diesel Fuel
- No Cell Usage
- Turn Off Engine
- Flammables
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Is the state certification present?
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Have the fuel pumps been annually inspected?
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Are there bollards or securement around tank or pumping station?
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Are they painted yellow or red and in good condition?
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Are all electrical outlets equipped with the proper covers/faceplates?
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Are the fuel gauges in good condition?
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Are the fuel hoses secured, so they do not cause a trip/fall hazard?
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Are the fuel hoses free from damage or cracks?
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Is the fuel island free from any plastic or non-OSHA approved fuel cans?
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Is the access to emergency switch/shut off free from obstruction?
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Is there a spill kit nearby that is easily accessible?
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Is there a fire extinguisher nearby?
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Does it meet all MHC standards?
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Is the bonding/grounding present?
Above-Ground Storage Tank
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Does this branch have an above-ground fuel tank?
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Take pictures of the above-ground fuel tank.
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Does the tank have double-insulated walls or secondary spill containment barriers around it?
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Is the area free from any plastic or non-OSHA approved fuel cans?
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Is there a spill kit nearby that is easily accessible?
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Is there a fire extinguisher nearby?
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Does it meet all MHC standards?
Closing
Closing
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Final Comments
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Branch Manager Signature
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Safety Committee Chairperson Signature