Information

5S SHOP AUDIT SIMPLIFIED

  • Audit Title

  • Document No.

  • Area

  • Conducted on

LEVEL 1

  • FURNITURE & EQUIPMENT - Are work benches, carts, machines, equipment, cabinets, tool boxes, shelves, jigs, structures or areas which collect clutter free of unnecessary items, foot printed, and labeled?

  • SAFETY CONTROLS & PERSONAL PROTECTIVE EQUIPMENT - Are all safety gloves, arm guards, safety glasses, ear plugs, aprons, etc. in area necessary (clutter)?

  • FLOOR & WALK ISLES - Are floors, walkways, emergency exits, electrical panels, workstations, and hazardous materials free of unnecessary hardware, parts, paper, cardboard, metal, pens, debris, trash, etc. and clearly marked?

  • TOOLS, FIXTURES, GAUGES, HAND TOOLS - Are only necessary tools, current instructions, inspection forms, and visual aids needed to perform workstation jobs (tools, fixtures, gauges, air wrenches, hand tools) located in the area?

  • PARTS - Are only necessary parts and part containers such as color totes, wire baskets, returnable parts or containers located in the area?

  • PERSONAL ITEMS - Have all personal items such as (lunch boxes, coats, sweat shirts, newspapers, food, magazines) been removed from the work area?

  • CLEANING EQUIPMENT - Are rags, mops, mop buckets, brooms, dust pans, cleaning solutions, etc. labeled, foot printed and in the designated location?

  • TOOL BOARDS - Are all tools etc. in the designated location on the tool boards and and all tools & tool boards clean?

  • OCCASIONAL TOOL USE STORAGE - Are all items on racks, benches, carts, jigs, floors, etc. in off-line storage areas clean and in their designated locations?

  • INVENTORY STORAGE AREAS SUCH AS STAGING AREAS, MATERIAL HOLDING AREAS, AND QUALITY DEFECT HOLDING AREAS - Are inventory storage areas such as staging areas, material holding areas and warranty holding areas/items clean and in their designated location?

END

  • Completed By:

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